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Spida Machinery Fast Framer Operation & Maintenance Manual

Gen iii frame nailer
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OPERATION & MAINTENANCE
MANUAL

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  • Page 1 OPERATION & MAINTENANCE MANUAL...
  • Page 2 America free phone 1888 262 9476 NZ free phone 0800 SPIDAS or +64 7 579 5010 Below is a copy of the serial plate displayed on the back of the machine Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 3: Table Of Contents

    Machine Set-up ................ Error! Bookmark not defined. Stations Right/Left/or Both ............Error! Bookmark not defined. Guns Top/Bottom/or Both ............Error! Bookmark not defined. Guns in correct position ............Error! Bookmark not defined. Operations Manual – Gen III Fast Framer (Frame Nailer)
  • Page 4 Dry Air Supply ........................ 54 10.1.10 Air Supply ........................54 10.1.11 Check Filter/Regulator ....................54 10.1.12 Nog Trolley Assemblies ..................... 54 10.1.13 Carriage Assemblies ....................54 10.1.14 Loose Fasteners and Fixings ..................55 Operations Manual – Gen III Fast Framer (Frame Nailer)
  • Page 5 Agent/Distributor ........................60 13.2 Automation Repairs ......................60 13.3 Mechanical Repairs ....................... 60 Warranty ........................... 61 Pneumatic Drawings ......................... 63 Training Certificate ........................64 Frame Nailer Training Check List ....................65 Operations Manual – Gen III Fast Framer (Frame Nailer)
  • Page 6 Table 19, Gearbox Motor Assembly Parts List ..................49 Table 20, Guide Profile Trolley Assembly Parts List ................50 Table 21, Maintenance intervals ......................51 Table 22, Common misuse issues ......................58 Table 23, Trouble shooting ........................59 Operations Manual – Gen III Fast Framer (Frame Nailer)
  • Page 7 Figure 18, Guide Profile Trolley Assembly .................... 50 Figure 19, Plate Sensor locations ......................53 Figure 20, Trolley slide replacement ..................... 56 Figure 21, Stop Slider distances ......................57 Figure 22, Pneumatic diagram ......................63 Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 8: Overview

    2 Overview The Spida Gen III Fast Framer (heretofore referred to as the Frame Nailer) is designed to accurately nail timber frames, using pneumatically operated nail guns. The Frame Nailer must be used per the standard operating procedures set out in this manual. Any actions carried out which are not contained in this manual are not endorsed by Spida Machinery and cannot be warranted.

  • Page 9: Installation

    Any damage caused whilst in transit should be noted immediately and Spida Machinery informed. Refer to section 3 specifications for weights of individual components when selecting Manual Handling Equipment required, prior to positioning them on the selected site.
  • Page 10 Re-tighten the fitting. (Any serious leaking problems during the warranty period should be reported to Spida Machinery). Check the air pressure in the system is sufficient to operate the machine (refer to 3 Specifications for pressure settings).

  • Page 11: Safety

    • Use any, and all safety equipment provided. • Not operate any machinery if under the influence of drugs or alcohol, consult a physician or pharmacist if unsure of any medication. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 12: Operating Speeds And Vibration

    5.9 Isolation, hold cards and lock out devices There should be procedures for isolating and locking out the Frame Nailer, for purposes of maintenance and to prevent unintended use should a fault have been identified. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 13: Noise Control

    It is also recommended that a service log be kept, as a reminder of when the next service should be due. Spida Machinery performs service runs on a regular basis throughout NZ; however, should the need arise for an early service, or should a service need to be booked in advance, please advise Spida Machinery accordingly.

  • Page 14: Safe Operation

    This machine must only be operated by personnel who have been properly instructed in all aspects of the machine’s safe operation. They must also be wearing the recommended protective clothing and have thoroughly read and understood this operation and service manual. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 15: Manual Handling

    Only lift components of weight which you assess to be within your limit • Use machinery (forklift) for material decreed to be too heavy or ask for assistance from another worker Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 16: General

    This machine must only be operated by personnel who have been properly instructed in all aspects of the machine’s safe operation. They must also be wearing the recommended protective clothing and have thoroughly read and understood this operation and service manual. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 17: Operation

    This machine must only be operated by personnel who have been properly instructed in all aspects of the machine’s safe operation. They must also be wearing the recommended protective clothing and have thoroughly read and understood this operation and service manual. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 18: Maintenance

    This machine must only be operated by personnel who have been properly instructed in all aspects of the machine’s safe operation. They must also be wearing the recommended protective clothing and have thoroughly read and understood this operation and service manual. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 19: Recommendations

    This machine must only be operated by personnel who have been properly instructed in all aspects of the machine’s safe operation. They must also be wearing the recommended protective clothing and have thoroughly read and understood this operation and service manual. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 20: Operating Controls

    Before attempting to operate the Frame Nailer, familiarise yourself with the location and function of each control. Figure 2, Frame Nailer controls WARNING! Do not operate the Frame Nailer without the correct knowledge and function of each of the controls. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 21: Table 5, Control Functions (See Figure 2)

    Pneumatic Brake Switch Activates/Deactivates the Carriage Clamp Trolley Clamp Switch Activates/Deactivates the Trolley Clamp/s WARNING! Do not operate the Frame Nailer without the correct knowledge and function of each of the controls. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 22: Pneumatic Controls

    7.2 Pneumatic Controls Figure 3, Frame Nailer pneumatic controls WARNING! Do not operate the Frame Nailer without the correct knowledge and function of each of the controls. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 23: Table 6, Pneumatic Control Functions (See Figure 3)

    WARNING! Do not operate the Frame Nailer without the correct knowledge and function of each of the controls. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 24: Pneumatic Filter/Regulator

    7.3 Pneumatic filter/regulator Figure 4, Valve/Filter/Regulator/Dump assembly Table 7, Valve/Filter/Regulator/Dump parts Control Function Regulator adjustment Mounting bracket Valve on/off Air in Pressure relief valve Air to Nailer Dump Valve Pressure gauge Moisture release Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 25: Operation

    If only one of the guns on a nailing station is required, it is possible to isolate the guns individually using either the left and/or right station Isolation Gun Switch (as shown in Figure 2). Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 26: Guns In Correct Position

    PLUS 5mm or so; this allows the remaining timber components to be added easily. Applying the pneumatic brake switch once the Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 27: Loading

    If either of the clamps bottom out, the sensors will know that there is no stud in place, and will not activate. If either of the clamps Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 28: Air Dump

    Dump any air in the system using the dump valve (see Figure 4, item 8.10 Machine Shut-down Once operations are complete, ensure that the Wall Extruder is switched off and any foreign tools/equipment are removed. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 29: Parts Identification

    9 Parts Identification 9.1 Top Level Assembly (2001000) Figure 6, Frame Nailer with guns. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 30: Table 8, Parts List - Frame Nailer

    1804420 Progressor Table SMPGPFA6300 Fence Assembly 1804110 Table Leg Moving Side 0605000 Computer Monitor Assembly EEHW Electrical Enclosure Depending on customer requirements, the Frame Nailer can be supplied with different guns. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 31: Main Frame Assembly (1701100)

    9.2 Main Frame Assembly (1701100) Figure 7, Main Frame Assembly Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 32: Table 9, Main Frame Assembly Parts List

    Festo Spear Nut M16x1.5(F) RHS 250x150x6-4965 Main Beam SHCSM616Z M6 X 16 Socket Head Cap Screw SHCSM830Z M8 x 30 Socket Head Cap Screw SWM12MZ M12 Spring Washer SWM8MZ M8 Spring Washer Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 33: Nog Trolley Assembly (1701660)

    9.3 Nog Trolley Assembly (1701660) Figure 8, Nog Trolley Assembly Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 34: Table 10, Nog Trolley Assembly Parts List

    M8 x 25 SHCS Hexagon Socket Head Cap Screw SHCSM1265Z M12 x 65 Socket Head Cap Screw SWM6MZ M6 Spring Washer SWM8MZ M8 Spring Washer BRG6304DD Bearing - 6304-DDU - 52x20x15 Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 35: Fixed Carriage Assembly (1701200 L Or R)

    9.4 Fixed Carriage Assembly (1701200 L or R) Figure 9, Fixed Carriage Assembly Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 36: Table 11, Fixed Carriage Assembly Parts List

    Hex Socket Head Cap Screw M10x40 HWCSM630CS Countersunk Cap Screw M6x30 HWCSM835CS Hex Socket CSK Cap Screw M8x35 HWNHM10 Hex nut M10 M12 PLAIN WASHER Plain Washer RSDQA40-60-DCQ9179Q RSQ-Stopper Cylinder/Fixed Mounting Height SWM16MZ M20 Spring Washer Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 37: Exploded Horizontal Stud Clamp Assembly (1701130)

    9.4.1 Exploded Horizontal Stud Clamp Assembly (1701130) Figure 10, Exploded Horizontal Stud Clamp Assembly Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 38: Table 12, Exploded Horizontal Stud Clamp Assembly Parts List

    HTBOM1030Z Hex Head Bolt M10 x 30- Zinc SHCSM620Z M6 x 20 Socket Head Cap Screw SMF2412 Self-Lubricating Bush (Blackwoods) SMF3230 Self-Lubricating Bronze Bush 20x26x30lg - Flanged SWM10MZ M10 Spring Washer Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 39: Floating Carriage Assembly (1701200 L Or R)

    9.5 Floating Carriage Assembly (1701200 L or R) Figure 11, Floating Carriage Assembly Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 40: Table 13, Floating Carriage Assembly Parts List

    Countersunk Cap Screw M6x30 HWCSM835CS Hex Socket CSK Cap Screw M8x35 HWNHM10 Hex nut M10 M12 PLAIN WASHER Plain Washer RSDQA40-60-DCQ9179Q RSQ-Stopper Cylinder/Fixed Mounting Height SWM12MZ M12 Spring Washer SWM8MZ M8 Spring Washer Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 41: Plate Clamp Assembly (2001200 L Or R - B)

    9.6 Plate Clamp Assembly (2001200 L or R - B) Figure 12, Plate Clamp Assembly Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 42: Table 14, Plate Clamp Assembly Parts List

    Hex Socket CSK Head Screw M6x25 HWCSM825 Hex Socket Head Cap Screw M8x25 HWCSM835 Hex Socket Head Cap Screw M8x35 HWNHM5 Hex nut M5 HWNHM6 Hex nut M6 HWWFM632 Washer M6x32 Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 43: Gun Mount Assembly (Smpgma02)

    Note: The guns to be supplied for this machine are customer sourced. Therefore, as the details of the guns for each machine will be different, the guns have been omitted from this drawing. For more information on the guns please refer to the manufacturers handbook. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 44: Table 15, Gun Mount Assembly Parts List

    Gun mount bracket ram rod - profile and fold (6mm MS) SMPGMB04 Gun mount bracket assembly SMPGMB05 Gun mount bracket ram fixed - profile and fold (5mm MS) SMPGMP01 Gun mount backing plate Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 45: Computer Monitor And Electrical Enclosure Assemblies (0605000 And Eehw)

    PART NUMBER DESCRIPTION 0605000 SPIDA - Monitor Box 0605211 Monitor mount bracket 0605212 Monitor Locator 100x105 EEHW Electrical enclosure Hole and Window HWQCM8 Quick Clamp Handle - M8 SMPBKT13 Computer box bracket Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 46: Progressor Tables (1804420)

    9.9 Progressor Tables (1804420) Figure 15, Progressor Table Assembly Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 47: Table 17, Progressor Table Assembly Parts List

    MT21-1351 M8 Sq Nut - Posn Fixing SMPBT3100-285-18-P Bench top 3100x285x18 SMPFB225 Fence Bracket 24800 mm SMPGP9045 Guide Profile SMPGPFA6300 Fence assembly SMPGPGK2 Gearbox Kit 2 SMPGPTK2 Guide profile trolley kit Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 48: Fence Assembly (Smpgpfa6300)

    9.9.1 Fence Assembly (SMPGPFA6300) Figure 16, Fence Assembly Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 49: Table 18, Fence Assembly Parts List

    Tension block insert SMPGPTC Tensioner connector TRTIB-AT10-32 Timing Belt AT 10/32 TRTIB-AT10/32 Timing Belt AT10/32 TRTIP19AT1032F-BF A 19 Tth Pulley AT10 x 32mm belt 16mm Bore bearings inset SMPGPPB45 Pulley Block assembled Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 50: Gearbox Kit 2 (Smpgpgk2)

    HWCSM516CS Hex Socket CSK Cap Screw M5x16 HWCSM835 Hex Socket Head Cap Screw M8x35 MT21-1351 M8 Sq Nut - Posn Fixing SMPPLT22 Mount Plate Profile to Angle Gearbox VRAM060-S-L2-20-12-73.03 Gearbox 20:1 Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 51: Guide Profile Trolley Kit (Smpgptk2)

    HWWFM6 Flat Washer M6 HWWFM8 Flat Washer M8 MT21-1351 M8 Sq Nut - Posn Fixing 26200 mm SMPGP9045 Guide Profile 400 mm SMPGPDS Slider for GP SMPGPEP Guide profile end cap Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 52: Maintenance

    Any defects, which are found on inspection should be rectified immediately and reported to the supervisor for appropriate action. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 53: Maintenance Items

    Do not use the Frame Nailer if, during any of these tests, the timber/clamp is loose, or the clamp is not activating properly. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 54: Plate Sensor

    Check emergency stops are working and that they stop the machine when activated. This test should be performed before using the machine, at least once a day. Check operational controls are working, and that they function as designed. Inspect these other controls at regular intervals. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 55: Dry Air Supply

    Both carriage assemblies should be generally maintained every month to: Check on the condition of the guide wheel assemblies Check on the condition of the locking mechanisms Ensure all plates and guides are still square Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 56: Loose Fasteners And Fixings

    The sliders on the Guide Trolleys should allow the trolleys to move up and down the Fence smoothly and easily. Check the slides for excessive play and/or wear, and tighten/replace if necessary. Use the guide in section 10.2 to replace the sliders, or alternatively contact Spida Machinery. 10.1.16 Bench Top Check the table bench tops for excessive wear or damage, and replace if necessary.

  • Page 57: Replacing Guide Trolley Slides

    Check home position is correct, if not alter in set up screen. • Reset enable home trolley. • Send out to 6 mtrs, and check. • If incorrect recalibrate trolley as normal. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 58: Reference Distances For Guide Trolley Sliders

    The above figure shows the required distances in mm between the sliders, and between the slider and the end of the Stop. Use these distances when the sliders need to be removed for maintenance. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 59: Foreseeable Misuse

    11 Foreseeable Misuse Through experience, Spida Machinery’s technical staff have listed (in order of occurrence) the most common misuses of the machinery by operators, the symptoms that result and the rectification required to address the misuse and return the machine to optimal working order.

  • Page 60: Trouble Shooting

    Adjust the regulator to the correct timber pressure If any of the above corrections do not solve the issue, then do not use the Frame Nailer and contact a supervisor, maintenance engineer, or Spida Machinery. Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 61: Distributor & Repairer Contacts

    Address: __________________________________________________________________________ Contact Person: ____________________________________________________________________ Ph.: _____________________________________ Fax: ______________________________________ Mobile: _________________________________ Email: ____________________________________ 13.3 Mechanical Repairs Company Name: ____________________________________________________________________ Address: __________________________________________________________________________ Contact Person: ____________________________________________________________________ Ph.: _____________________________________ Fax: ______________________________________ Mobile: _________________________________ Email: ____________________________________ Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 62: Warranty

    14 Warranty SM2012 Ltd, SPIDA Machinery, Tauranga, New Zealand, warrants the equipment listed below to the initial purchaser of the equipment only against defective workmanship and materials only, for a period of twelve (12) months from the date of shipment from SPIDA's factory, subject to the following conditions: SPIDA extends the original manufacturer’s warranty to SPIDA on buy-in items such as...
  • Page 63 ______________________________________ Signed by: ______________________________________ Name: ______________________________________ Position: ______________________________________ Acceptance of Warranty I acknowledge and accept the contents of this warranty. Signed by: ______________________________________ Name: ______________________________________ Company: ______________________________________ Position: ______________________________________ Date: ______________________________________ Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 64: Pneumatic Drawings

    15 Pneumatic Drawings Figure 22, Pneumatic diagram Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 65: Training Certificate

    All information in this training manual was demonstrated and explained by the instructor. • I have thoroughly read and understood this training manual. Signed: ___________________________________ Date: ___________________________________ Witnessed by: Name: ___________________________________ Company: ___________________________________ Signed: ___________________________________ Date: ___________________________________ Operations Manual – Gen III Fast Framer (Frame Nailer)

  • Page 66: Frame Nailer Training Check List

    Has been shown how to set and lock stud nailing position Has been advised on suitable / unsuitable materials Has been shown location of individual gun isolator switches Has been shown to operate the machine from the control screen Operations Manual – Gen III Fast Framer (Frame Nailer)
  • Page 67 I further declare that I have read and understand the Operation and Maintenance Manual Operator Name: Signature: Date: Witnessed by Name: Signature: Date: A copy of this document is to be kept in each employee file on site. Operations Manual – Gen III Fast Framer (Frame Nailer)

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