Active-semi ACT4529EVK1 User Manual

Usb type c car charger solution

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UG105
Rev 1.0, 20-July-17
ACT4529EVK1 User's Guide
USB Type C Car Charger Solution
Description
This document describes the characteristic and operation of the Active Semi ACT4529EVK1 evaluation kit
(EVK). It provides setup and operation instructions, schematic, layout, BOM, and test data.
This EVK
demonstrates the ACT4529YH-T1011. Other ACT4529YH-Txxx options can be evaluated on this EVK by
replacing the IC and any other necessary components.
Features
The EVK is a complete, stand-alone USB-PD and QC2.0 car charger solution. It is built with an automotive car
charger form factor to show performance in a real form factor application. The EVK contains the high efficiency
ACT4925 step-down DC/DC converter that operates in either CV(Constant
Output Voltage) mode or
CC(Constant Output Voltage) mode.
The EVK features a USB Type C output connector with USB-PD, QC2.0, and USB Auto Detect decoding
protocols. Decoding is implemented with an on-board FUSB302TMPX USB Type-C controller and
STM32F030F4P6 MCU. The EVK provides up to 3.0A output current at 125kHZ switching frequency. It operates
from Vin=12V to 36V and provides an output voltage of 5.1V, 9.1V, or 12.1V depending on the load's requested
voltage. It charges Samsung and BC1.2 charging protocols at full charge current. Gerber files are available to
minimize time-to-market for applications that want to use the EVK as an end product.
Figure 1 – EVK Picture - Top
Figure 2 – EVK Picture - Bottom
Innovative Power
TM
TM
is a trademark of Active-Semi.
ActiveSwitcher
1

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Summary of Contents for Active-semi ACT4529EVK1

  • Page 1 ACT4529EVK1 User’s Guide USB Type C Car Charger Solution Description This document describes the characteristic and operation of the Active Semi ACT4529EVK1 evaluation kit (EVK). It provides setup and operation instructions, schematic, layout, BOM, and test data. This EVK demonstrates the ACT4529YH-T1011. Other ACT4529YH-Txxx options can be evaluated on this EVK by replacing the IC and any other necessary components.
  • Page 2: Required Equipment

    1. Connect a DC Power to the VIN and GND jumpers on the left side of the EVK. 2. Using a USB Type C connector, connect the EVK output to an electronic load. 3. Do not connecting anything to J2. J2 is a programming header. Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 3: Recommended Operating Conditions

    LED1 turn on to indicate that the buck converter is operational. LED2 turns on to indicate that the IC has properly communicated with output load and is delivering power to the output connector. PCB Layout Top Layer AGND Layer Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 4 UG105 Rev 1.0, 20-July-17 PGND Layer Bottom Layer Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 5: Test Results

    C14) Vout is 12.1V. Set DC electronic load to CC mode. Increase output current from 0A to 3A and measure the output voltage on C3 capacitor. Load Regulation (Vin=24V) Vo=5V 1000 1500 2000 2500 3000 Output Current(mA) Load Regulation (Vin=24V) Vo=9V 1000 1500 2000 2500 3000 Output Current(mA) Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 6 Rev 1.0, 20-July-17 Load Regulation (Vin=24V) 12.3 12.2 12.1 Vo=12V 1000 1500 2000 2500 3000 Output Current(mA) Efficiency (Ta=25℃) Efficiency (Vout=5.1V) 100% Vin=12V Vin=18V Vin=24V 1000 1500 2000 2500 3000 Output Current(mA) Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 7 Output Current(mA) Efficiency (Vout=12.1V) 100% Vin=18V Vin=24V 1000 1500 2000 2500 3000 Output Current(mA) Power Loss Power loss(Vout=5.1V) 3,000 2,500 2,000 1,500 1,000 Vin=12V Vin=18V Vin=24V 1000 1500 2000 2500 3000 Output Current(mA) Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 8 C3 capacitor. Then set DC electronic load to CV mode, decrease output voltage from maximum load voltage to 0V and measure the output current and the output voltage on the C3 capacitor. Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 9 CC /CV profile 10.0 Vin=12V vin=18V Vin=24V 1000 1500 2000 2500 3000 3500 Output current(mA) Vo=12.1V CC /CV profile 13.0 12.0 11.0 10.0 vin=18V Vin=24V 1000 1500 2000 2500 3000 3500 Output current(mA) Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 10 Current Limit vs. input voltage Set DC electronic load to CV mode to measure the output current. Current VS. Input Voltage Limit 3300 3250 3200 3150 Vo=5.1V 3100 Vo=9.1V 3050 Vo=12.1V 3000 Input Voltage(V) Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 11: Ripple And Noise

    Vin=12V 1A output load Vin=12V 3A output load Vin=24V 1A output load Vin=24V 3A output load Vout=9V Vin=12V 1A output load Vin=12V 3A output load Vin=24V 1A output load Vin=24V 3A output load Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 12: Test Conditions

    Output Ripple Vout(V) Vin(V) Io=1000mA Io=3000mA 25.0mV 28.5mV 33.0mV 35.5mV 17.0mV 18.0mV 41.0mV 54.0mV 34.0mV 35.5mV 12.1 41.5mV 51.0mV Load Transient Response CH1:Vout CH4:Iout Vin=12V load step 80mA-1A -80mA Vin=12V load step 1A-3A-1A Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 13 UG105 Rev 1.0, 20-July-17 Vin=24V load step 80mA-1A -80mA Vin=24V load step 1A-3A-1A Line Transient Response(Vin change from 12V to 40V,1V/us) CH1:Vout CH3:Vin Iout=1A Iout =3A Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 14 UG105 Rev 1.0, 20-July-17 Key Component Temperature Test (Ta=27deg C, after 1 hour steady state operation) Test condition Component temperature(℃) (Iout=3A) Output Vout Temp in CLA Diode Inductor Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 15 220p IC, STM32F030F4P6 AGND AGND CONNECTOR, USB,TYPE C,REPL Programming Header SSTXp1 SSRXp1 AGND SSTXn1 SSRXn1 VUSB VBUS VBUS VUSB SBU2 SWDIO SWCLK SBU1 VUSB VBUS VBUS VUSB 3.3V SSRXn2 SSTXn2 SSRXp2 SSTXp2 Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 16: Bill Of Materials

    IC, ACT4529, Buck with QC2.0, USB SO8-EP Active-Semi ACT4529YH-T1011 Auto-Detect, USB-PD IC, FUSB302TMPX, Programmable MLP-14 FairChild FUSB302TMPX USB Type-C Controller w/PD IC, STM32F030F4P6, MCU TSSOP-20 STM32F030F4P6 IC, LDO, 250mA WSON-6 Standard LP2992AILDX-3.3/NOPB Innovative Power is a trademark of Active-Semi. ActiveSwitcher...
  • Page 17 UG105 Rev 1.0, 20-July-17 PCB, PCB-0301-01 Standard PCB-0301-01 FUSB302_Re- lease_3p3p4_STM32F03 x_CLA_DEMO_5-3_9- Firmware FairChild 3_12-3_36W_Rp- 3A_noVDMs_Active- Semi_20APR2017.bin Innovative Power is a trademark of Active-Semi. ActiveSwitcher...

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