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True-Surface Vibe V Owner's Manual

Vibratory greens roller
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  • Page 3: Table Of Contents

    True-Surface Vibe V to fit Jacobsen Models.......................33 ® True-Surface Vibe V to fit John Deere Models....................51 ® True-Surface Vibe V to fit Ransome & G-Plex Models..................65 ADDITIONAL INFORMATION Adaptation Kit Instructions .......................72 Frame End Removal Instructions .......................73 Drive-End Reversal Instructions .......................73...
  • Page 4 ® INFORMATION ABOUT YOUR TRUE-SURFACE VIBRATORY GREENS ROLLING SYSTEM: DATE PURCHASED: __________________ SERIAL NUMBER: __________________ OPERATION NOTES: ______________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ This page is for your reference only. To activate the warranty on your new rollers, please fill out and fax the warranty card located in the back of this manual.
  • Page 5 VIBE Introduction ® Congratulations on the purchase of your new True-Surface VIBE Vibratory Greens Rolling System from Turfline, Inc. Please review this owner's manual before unpacking the rollers. It is imperative to complete the warranty form in the back of this manual and return it to Turfline, Inc. via mail or fax.

  • Page 6: Warranty Information

    Turfline, Inc.’s warranty policy is as follows: ® Turfline, Inc. will either repair or replace any non-wear part of the True-Surface Vibratory Greens Rolling System which is defective in workmanship or material for a period of twenty four (24) months from the date of delivery of the new product to the original end user determined by the warranty registration.

  • Page 7: Fact Sheet

    Christopher DeGeare- Marketing For sales and service, please contact Turfline, Inc.: Phone: 800-443-8506 Fax: 636-356-1218 ® Uses for Your True-Surface Vibratory Greens Rollers True Putting Surfaces: Vibratory action trues the greens’ surface without damaging grass, eliminates footprints, spike marks and ball marks, and energizes sand to conform to surface contour.
  • Page 8 Use of the rollers in other application other will void its warranty and could possibly cause equipment damage and personal injury. If you are interested in a True-Surface Vibratory Greens Rollers to fit your walk behind greens roller, please check out www.true-surface.com...
  • Page 9 Select-A-Vibe Dial Introduction ® The True-Surface VIBE Vibratory Greens Rolling System allows flexibility with the new Select-A-Vibe dial. VIBE owners now have the ability to experiment with a variety of vibration settings, hydraulic motor/engine speeds, and ground speeds – all of which will affect your greens’...
  • Page 10 Rubber Shock Mount Replacement Notice Part Number 30A-V7219 RSM Once the frame end and roller have been removed from the unit, remove the serrated flange nuts from each of the RSM studs and remove the entire flange assembly. Remove each of the flat head screws securing the RSM to the flange, and remove.

  • Page 11: Counterbalance/Pulley Notice

    When reinstalling the pulley, clean the following areas: the shaft where the pulley will rest, the drive key, the key slots, inside the pulley, etc. Make certain to secure the pulley with the supplied set screw or lock collar. When replacing the 2” pulley on the True-Surface ®...
  • Page 13 VIBE PARTS FOR ALL MODELS VIBE V BASE SCHEMATIC LIST ITEM # DEPT. # PART # DESCRIPTION QTY. O9-16 Roller Tube 1023 Bearing for Shaft (includes 4 of # 4 ) 09-001T Hub Assembly (includes 4 of #4 & 1 of #7) 1140 Flat Head Socket Cap Screw 5/16-18 x 3/4"...
  • Page 14 VIBE PARTS FOR ALL MODELS (CONTINUED) VIBE V BASE SCHEMATIC LIST -- CONTINUED ITEM # DEPT. # PART # DESCRIPTION QTY. V 8002 Flat Point Set Screw 3/8-16 x 1/4" V 8003 Set Screw #10 -32 x 3/16" 5087 Short Machine Key 3/16 x 3/4"...
  • Page 17 Installation of the VIBE to fit Toro GM3, 3050, 3100, & 3150 3/4” Combination Wrench Tools Required: 9/16” Combination Wrench Read these instructions carefully, and familiarize yourself with the parts and assembly drawings before starting. Unpack your new rollers. Install the lift hook (37P-7090 BENT) to each roller unit by removing one nut (H-1026) from each side of the U-bolt and sliding the U-bolt through the hood protection plate (37P-7802) and the two 1/2"...
  • Page 18 Adaptation Kit to Fit Toro GM3 – 3150 Part Number 30A-7500 The 30A-7500 adaptation kit includes the following: ITEM# DEPT# PART# DESCRIPTION QTY. 7090 BENT Lift Hook Bent 1026 1/2-13 Serrated Flange Nut VR7002-1 Black Belt Guard 7126 Ball Stud Assembly (Includes 5 & 6) 1008 1/4"...
  • Page 20 Installation of the VIBE to fit Toro 3200A 9/16” Combination Wrench Tools Required: 2-3/4” Combination Wrench 5/8” Combination Wrench Read these instructions carefully, and familiarize yourself with the parts and assembly drawings before starting. Remove the hydraulic motors from the cutting units. Detach the single point ball coupler and slide units out from under the machine and set aside.
  • Page 21 Adaptation Kit to Fit Toro 3200A Part Number 30A-7551 The 30A-7551 adaptation kit includes the following: ITEM# DEPT# PART# DESCRIPTION QTY. 7090 BENT Lift Hook (Bent) 1026 1/2-13 Serrated Flange Nut VR7002-1 Black Belt Guard VR-7CWB Black Counterweight 7029 5/16-18 x 3-1/4" GR. 5 Hex Bolt V6045 3200 Bushing 5/8 x 7/8 1177...
  • Page 23 Installation of the VIBE to fit Toro 3200B 9/16” Combination Wrench Tools Required: 3/4” Combination Wrench Read these instructions carefully, and familiarize yourself with the parts and assembly drawings before starting. Remove the hydraulic motors from the cutting units. Detach the single point ball coupler, and slide the units out from under the machine and set aside. Unpack the new rollers.
  • Page 24 Adaptation Kit to Fit Toro 3200B Part Number 30A-7552 The 30A-7552 adaptation kit includes the following: ITEM# DEPT# PART# DESCRIPTION QTY. 7090 BENT Lift Hook (Bent) 1026 1/2-13 Serrated Flange Nut VR7002-1 Black Belt Guard VR-7CWB Black Counterweight 7029 5/16-18 x 3-1/4" GR. 5 Hex Bolt V6045 3200 Bushing 5/8 x 7/8 VR7042...
  • Page 26 Installation of the VIBE to fit Toro 3250 9/16” Combination Wrench Tools Required: 3/4” Combination Wrench Read these instructions carefully and familiarize yourself with the parts and assembly drawings before starting. Remove the hydraulic motors from the cutting units. Detach the ball coupler and slide the units out from under the machine and set aside. Unpack the new rollers.
  • Page 27 Adaptation Kit to Fit Toro 3250 Part Number 30A-7506 The 30A-7506 adaptation kit includes the following: ITEM# DEPT# PART# DESCRIPTION QTY. 7090 BENT Lift Hook (Bent) 1026 1/2-13 Serrated Flange Nut VR7002-1 Black Belt Guard VR-7CWB Black Counterweight 7029 5/16-18 x 3-1/4" GR. 5 Hex Bolt 3179 5/16-18 Nylon Lock Nut 7325-3...
  • Page 29 If your Toro Triflex greens mower has the torsion mount stabilizing bumper for the rear cutting rollers, then mount the lift bar using the two 5/16” holes that are at the rear most point of the True-Surface® roller hood. This will provide clearance between the vibratory roller and the bumper tab.
  • Page 30 Adaptation Kit to Fit Toro 3300-3420 Part Number 30A-7501 (Hydraulic) & 30A-7501E (Electric) ITEM# DEPT# PART # DESCRIPTION QTY. TFV5-001-1 Li ft Bar Mount Pl ate TFV5-002 Li ft Bar TFV5-003 Motor Mounti ng Fl ange (Rev. "E") TFV5-004 Hi tch Mounti ng Bar TFV5-005C-R Motor Locki ng Cl amp (Ri ght hand)use wi th TFV5-003 rev E TFV5-005C-L...
  • Page 31 These two views show the TORO Triflex Counterbalance adjustment. The view on the left shows the setting pin in the second (middle) position, with available increase or decrease in tension (lift) of the suspension arms. The view on the right shows the retaining pin in the setting pin, as well as the torsion arm, note and the top of the plate the square hole.
  • Page 32 Snap Ring Installation Instructions for Toro GM3 – 3250 (Use page 12 for a parts reference) Select the required shaft position that corresponds to your triplex machine. Remove the shaft by turning the roller upside down. Remove the belt guard (31P-VR7002-1) and the belt (37P-7121). Loosen the set screw on the pulley (37P-7100) and the bearing (37P-7101).
  • Page 33 Snap Ring Installation Instructions for Toro TriFlex 3300-3420 (Use Page 12 as a Parts Reference) Select the required shaft position that corresponds to your triplex machine. Remove the shaft by turning the roller upside down. Remove the belt guard (31P-VR7002-1) and the belt (37P-7121). Loosen set screw on the pulley (37P-7100) and the bearing (37P-7101).
  • Page 37 Installation of the VIBE to fit Jacobsen GK III & GK IV 1/2” Combination Wrench and Socket Tools Required: 2-3/4” Combination Wrenches 5/32” Allen wrench Pliers Read these instructions carefully, and familiarize yourself with the parts and assembly drawings before starting.
  • Page 38 Adaptation Kit to Fit Jacobsen GK III & GK IV Part Number 30A-7504 The 30A-7504 adaptation kit includes the following: Ite m # De pt. # Part # De scription Lift Pin Assembly Includes 7518 Items: a, b, c, d, & e 6012 Set Screw 5/16 x 18 x 3/8 1 ea.
  • Page 39 Adaptation Kit to Fit Jacobsen GK III & GK IV Use when adapting from Jacobsen Greensking V or VI to a Jacobsen Greensking III or IV Part Number 30A-7504A The 30A-7504A adaptation kit includes the following: Item # Dept. # Part # Description 1403...
  • Page 40 Snap Ring Installation Instructions for Jacobsen GK III & GK IV (Use Page 12 as a Parts Reference) Select the required shaft position that corresponds to your triplex machine. Remove the belt guard (31P-VR7002-1) and the belt (37P-7121). Loosen the set screw on the pulley (37P-7100) and the bearing (37P-7101). Loosen the set screw and the lock collar on the bearing (31P-VR7002-1).
  • Page 41 Hydraulic Motor Mounting Configurations - 4-Bolt - Jacobsen GK III & GK IV Remove the factory installed motor mounting hardware from the rolling unit. Thread the four 5/16” motor studs (H-1403) from the outside of the unit through the endplate (37P-7011R) into the aluminum housing (37P-7150), and tighten the nuts (H-3147).
  • Page 43 Installation of the VIBE to fit Jacobsen GK V & GK VI 1/2” Combination Wrench and Socket Tools Required: 2-3/4” Combination Wrenches 5/32” Allen Wrench Pliers Read these instructions carefully, and familiarize yourself with the parts and assembly drawings before starting.
  • Page 44 1ea. 3003 Motor Mount Lock Arm RH 1 ea. 3179 5/16" Lock Nut VR7002-1 Black Vented Belt Guard for the Vibe V VR7CWB Black Counterweight 7029 Bolt 5/16 - 18 x 3 1/4 1013 5/16 Split Washer (Fits the H-7029) 7001 Female Spline Shaft Coupler (Includes X &...
  • Page 45 Adaptation Kit to Fit Jacobsen GK V & GK VI Use when adapting from Jacobsen Greensking III or IV to a Jacobsen Greensking V or VI. Part Number 30A-7503A The 30A-7503A adaptation kit includes the following Item # Dept. # Part # Description Motor Mount Lock Kit...
  • Page 46 Snap Ring Installation Instructions for Jacobsen GK V & GK VI (Use Page 12 as a Parts Reference) Select the required shaft position that corresponds to your triplex machine. Remove the shaft by turning the roller upside down. Remove the belt guard (31P-VR7002-1) and the belt (37P-7121). Loosen set screw on the pulley (37P-7100) and the bearing (37P-7101).
  • Page 47 Hydraulic Motor Mounting Configurations - “Flash Attach” Jacobsen GK V & VI VIBE Remove the factory installed motor mounting hardware from the rolling unit. Mount the motor mount adapter (37P-6034JV) directly to the endplate (37P-7011Black) using the four 5/16 x 1-3/4” flathead screws (H-1146), and tighten. Be sure to check the motor fit as it may be necessary to loosen and retighten to the center mounting plate with a splined shaft.
  • Page 49 NOTE: If there is a Frequency of Cut (F.O.C.) programmed into your Jacobsen greensmower, you will need to turn ® it off when using the True-Surface Vibratory Greens Rollers, to ensure the motors will operate at maximum speed (preferably 2,000 rpm). This drive rpm will result in optimum performance of your rollers. Refer to your Jacobsen...
  • Page 50 Adaptation Kit to Fit Jacobsen E-322 Part Number 30A-7508 ITEM # DEPT # PART # DES CRIPTION 2016 1/4 - 20 X 1 3/8 SHCS (Use for Wide M otor Flange) 1/4-20 X 7/8 SHCS (Use for Narrow M otor Flange) 6110 1/4 Hi-Collar Lock Washer GCC-02-E322 GCC Eclip se M otor Flange...

  • Page 51: True-Surface

    Vibratory Rollers mounted to Jacobsen E- 322 triplex, require the use of a slightly different spline coupler than what most True-Surface Rollers require. You will need to use part number # 7001-E322 that has one external snap ring groove. Position the coupler (7001-E322) against the set screw side of the inner face of the 7101 bearing.
  • Page 53 mallet in the same direction to lock it into place, and tighten the set screw. Align pulleys, and tighten set screw on pulley (37P-7100). Replace belt (37P-7121) and belt guard (31P-VR-7002-1).
  • Page 55 Installation of the VIBE to fit John Deere 2500, 2500E, & QA5 Tools Needed: 15mm Combination Wrench 9/16" Combination Wrench 1/2" Combination Wrench 7/16" Combination Wrench Pliers Read these instructions carefully, and familiarize yourself with the parts and assembly drawings before starting.
  • Page 56 John Deere 2500 Motor Flange Alignment for QA-5 & Angled UpStop and QA-5 Motor Flange Position...
  • Page 57 John Deere 2500 Motor Flange Alignment For QA-5 & Angled UpStop Installation Using the numbers for reference, units are supplied to fit all JD2500 greens-mowers with the 30A-7255 hitch assembly (Item 1). Items 2,4,6,7,8 are duplicated for each side of the hitch. To assemble this hitch, you will start with the frame (30A-7050W) and slide one of the 31P-7805 into the front hole.
  • Page 58 Adaptation Kit to Fit John Deere 2500 Part Number 30A-7502 (Hydraulic), 30A-7502E (Electric), 30A-7502QA5 (Hydraulic), & 30A-7502QA5E (Electric) Please refer to the next page for a full parts listing:...
  • Page 59 The 30A-7502, 30A-7502E, 30A-7502QA5, & 30A-7502QA5E adaptation kit includes the following: Item # Dept. # Part # Description 7255-1A JD Hitch Assembly Includes Items: A - L 4 ea. 1101 Bolt 5/16 - 18 x 1 2 ea. 6014 Set Screw 2 ea.
  • Page 60 Snap Ring Installation Instructions for John Deere 2500, 2500E and QA5 (Use Page 12 as a Parts Reference) The following instructions may be used for replacing your coupler, or adapting your unit to a John Deere 2500: Turn the roller unit upside down. Remove the belt guard (31P-VR7002-1) and the belt (37P-7121).
  • Page 63 Installation of the VIBE John Deere 2243 Be sure to keep all hardware with the proper unit. Each unit of this particular model is different from the other two. 1/2” Combination Wrench Tools Needed: 9/16" Combination Wrench 1/2” Socket Ratchet & Extension 2-3/4”...
  • Page 64 Adaptation Kit to Fit John Deere 2243 Part Number 30A-7507 The 30A-7507 adaptation kit includes the following: Item Dept. Part Item Dept. Description Part # Description Center Hitch Asmb Bracket 30A 7686 31P VR7CWB Black Counterweight Includes Items: a, b, c, d, e, f, & g 7029 Bolt 5/16 - 18 x 3 1/4 2 ea.
  • Page 65 Snap Ring Installation Instructions for John Deere 2243 (Use Page 12 as a Parts Reference) Select the required shaft position that corresponds to your triplex machine. Remove the belt guard (31P-VR7002) and the belt (37P-7121). Loosen the set screw on the pulley (37P-7100) and the bearing (37P-7101). Loosen the set screw and the lock collar on the bearing (37P-7102).
  • Page 66 Hydraulic Motor Mounting Configurations - 4-BOLT - John Deere 2243 Remove the factory installed motor mounting hardware from the rolling unit. Thread the four 5/16” motor studs (H-1403) from the outside of the unit through the endplate (37P-7011G) into the aluminum housing (37P-7150), and tighten the nuts (H-3147). Note: The aluminum housing is on the interior of the unit.
  • Page 69 Installation of VIBE Ransome Models Your new units come with the parts to fit all styles of Ransome Triplex Mowers. ½” Combination Wrench and Socket 9/16” Combination Wrench Tools Required: 5/32” Allen Wrench 2-3/4” Combination Wrenches Read these instructions carefully, and familiarize yourself with the parts and assembly drawings before starting. Loosen and/or remove the retaining nuts from the hydraulic motors on the cutting units, and remove the motors.
  • Page 70 Adaptation Kit to fit Ransome & Jacobsen G-Plex II Part Number 30A-7505 The 30A-7505 adaptation kit includes the following: ITEM # DEPT # PART # DESCRIPTION QTY. ITEM # DEPT # PART # DESCRIPTION QTY. Lift Pin Assy. 1" Diameter 7517 (Jacobsen G-PLEX II &Ransome) 1135...
  • Page 71 Adaptation Kit to fit Jacobsen G-Plex III & GP 400 Part Number 30A-7509 The 30A-7509 adaptation kit includes the following: ITEM # DEPT # PART # DESCRIPTION QTY. ITEM # DEPT # PART # DESCRIPTION QTY. Lift Pin Assy. 7/8" Diameter Bolt 3/8-16 X 1"...
  • Page 73 Snap Ring Installation Instructions for All Model Ransomes, G-Plex, & GP-400 (Use Page 12 as a Parts Reference) Select the required shaft position that corresponds to your triplex machine. Remove the belt guard (31P-VR7002-1) and the belt (37P-7121). Loosen the set screw on pulley (37P-7100) and the bearing (37P-7101). Loosen the set screw and the lock collar on the bearing (37P-7102).
  • Page 74 Hydraulic Motor Mounting Configurations 4-Bolt – Ransome (Early Models) Remove the factory installed motor mounting hardware from the rolling unit. Thread the four 5/16” motor studs (H-1403) from the outside of the unit through the endplate (31P- V7011BLACK) into the aluminum housing (37P-7150), and tighten the nuts (H-3147). Note: The aluminum housing is on the interior of the unit.

  • Page 75: Adaptation Kit Instructions

    All True-Surface Vibratory Greens Rollers are built model specific, according to the brand of greensmower you ® own. However, all True-Surface products are easily adapted to fit a different model greensmower by simply purchasing an adaptation kit. You will find the adaptation kit you need on the following pages: Toro GM3 - 3150 –...

  • Page 76: Frame End Removal Instructions

    Frame-End Removal Instructions Remove the belt guard (31P-VR7002-1) and/or the counterweights (31P-VR7CWB) by removing 4 bolts (H-7029). Remove the belt (37P-7121) by rolling it off of the pulleys. Remove the snap ring (37P-1014) next to the outboard eccentric weight (31A-VR-003A). Loosen the set screw (H-V8005) on the eccentric weight and remove it, (it is not necessary to loosen the ball plunger) then remove the 2nd snap ring (37P-1014).
  • Page 78 Parts Included in the Upgrade Kits Nylon Composite Flanged Bearings/Large RSM Kit 31A-VibeKit 1 Toro: Vibe Kit 1 to Fit All Toro Models Dept. # Part # Description 1127 Bearing Snap Ring 1183 3/8 - 16 Smooth Flange Nut 1402 Toro/Jac Motor Mount Stud 1505 1/4 - 20 x 3/4 Socket Cap Screw...
  • Page 79 V8005 Ball Spring Plunger VR-001-1 Vibe Shaft Only VR-002 Eccentric Shaft Cover VR-003A Variable Outboard Eccentric Weight A VR-003B Variable Outboard Eccentric Weight B VR-004 Variable Inboard Eccentric Weight VR7002-1 Black Belt Guard Manual Vibe V Vibe V Owner/Operator Manual...
  • Page 80 VR-001-1 Vibe Shaft Only VR-002 Eccentric Shaft cover VR-003A Variable Outboard Eccentric Weight A VR-003B Variable Outboard Eccentric Weight B VR-004 Variable Inboard Eccentric Weight VR7002-1 Black Belt Guard VR7CWB Black Counter Weight Manual Vibe V Vibe V Owner/Operator Manual...

  • Page 81: Split Lock Washer

    V8005 Ball Spring Plunger VR-001-1 Vibe Shaft Only VR-002 Eccentric Shaft cover VR-003A Variable Outboard Eccentric Weight A VR-003B Variable Outboard Eccentric Weight B VR-004 Variable Inboard Eccentric Weight VR7002-1 Black Belt Guard Manual Vibe V Vibe V Owner/Operator Manual...

  • Page 82: Split Lock Washer

    VR-002 Eccentric Shaft cover VR-003A Variable Outboard Eccentric Weight A VR-003B Variable Outboard Eccentric Weight B VR-004 Variable Inboard Eccentric Weight VR7002-1 Black Belt Guard VR7CWB Black Counter Weight Manual Vibe V Vibe V Owner/Operator Manual GCC-129 12mm Snap Ring...
  • Page 83 Roller over, so it is resting on the hood with the roller tube (30A-09-16) facing upward. Note: It will be easier to work on the unit if the lifting hardware is removed. ® Remove the belt guard (31P-VR7002-1) from the True-Surface Roller. Remove the drive belt (37P-7121).
  • Page 84 Dial (Vibe Kit 3) ® Turn the True-Surface Roller over so it is resting on the hood with the roller tube (30A-09-16) facing up. Note: It will be easier to work on the unit if all the lifting hardware is removed Remove the ¼”...
  • Page 85 17. Install the short key and 2” pulley. Then install the snap ring included in the groove closest to the pulley. Pull the pulley up tight to this snap ring, and then tighten the set screw. 18. Lightly anti-seize the dimpled area on the shaft, then install the outboard eccentric weight marked “A” (31P-VR-003A) –...
  • Page 86 TURFLINE, INC. WARRANTY REGISTRATION 1-800-443-8506 ® MACHINE: TRUE-SURFACE Vibe V Vibratory Green Rolling System. (US PATENT NO 5,261,213) MODEL:__________________________ SERIAL NUMBER: ____________________________ DEALER PURCHASE INFORMATION The undersigned dealer warrants that the above-described machine was carefully inspected, adjusted and prepared for delivery before delivery to the purchaser; that both the operation and maintenance of the machine were explained to the purchaser;...
  • Page 88 Thank You for Purchasing the ® True-Surface Vibe V Vibratory Greens Rolling System! Manufactured by: Turfline, Inc 712 Jefferson St. Suite A Moscow Mills, MO 63362 1-800-443-8506 +1-636-356-1210 www.true-surface.com www.facebook.com/True.Surface Updated February 2018...

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