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Scott Scotty 5000 Instruction Manual

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Model No.
. . . . . . . . . . . . . . . . .
Year of Manufacture
Manufactured by
Document Number
Issue
. . . . . . . . . . . . . . . . . . . . .
Date of Issue
. . . . . . . . . . . . . .
Instruction Manual
: Scotty 5000
. . . . . . .
: 2006
. . . . . . . . . .
:
Scott Precision
1555A Ocean Avenue
Bohemia, NY 11716 USA
Tel: +1 631-468-8776
Fax: +1 631-468-8775
www.scottprecision.com
. . . . . . . .
: F- -9999- -8
: 1
: August 2006
Copy No.:

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Summary of Contents for Scott Scotty 5000

  • Page 1 Copy No.: Instruction Manual Model No....: Scotty 5000 Year of Manufacture ..: 2006 Manufactured by .
  • Page 2 ISSUE NOTE This is Issue 1; Date of Issue: August 2006 Copyright 2006...

  • Page 3: Table Of Contents

    ..............1- -3 1.1.1 Scotty 5000 Machine Specifications and Utility Requirements ..... . . 1--4 General Safety Guidelines .
  • Page 4 3.3.4 Side Guide Set--Up ............3--27 3.3.5 Kick Out Solenoid Set--Up...
  • Page 5 4--41 5 SCOTTY 5000 PARTS ..............
  • Page 6 5.9 PILE FEED - OPTIC MOUNTING ............5-20 5.10 PILE HEIGHT ASSEMBLY .
  • Page 7 6 ELECTRICAL AND PNEUMATICS . . . Intentionally Blank F- -9999- -8 Issue 1...

  • Page 8: Introduction And Safety

    1 Introduction and Safety 1 INTRODUCTION AND SAFETY F- -9999- -8 Build 8 Issue 1 1- -1...

  • Page 9: Introduction 1

    1 Introduction and Safety Important Warranty Information All Scott machines require clean, dry air. The warranty does not cover damage to machines due to impurities or water in the air supply system. An optional coalescing filter with auto drain is available.

  • Page 10: Introduction

    1 Introduction and Safety Introduction Fig. 1-1. Scotty 5000t The Scotty 5000t uses a vacuum feeder for accuracy with many stocks, a platen mylar applicator which only heats the tab extension, tab cutting knives, and efficient receiving stacker for hands--off operation. Tab sizes range from 1/2 inch to 5 inches (12.7 mm to 127 mm) by simply rotating the Tab Size handwheel.

  • Page 11: Scotty 5000 Machine Specifications And Utility Requirements

    2000 lbs (910 Kg) Warranty One year against defects in parts and workmanship Note ! All Scott Machines require clean, dry air. Optional air filters are available, contact your Scott representative for more details. F- -9999- -8 Build 8 Issue 1 1- -4...
  • Page 12 1 Introduction and Safety OPERATORS PANEL TIP DIE CUTTER PILE FEEDER PAPER SUPPORT PAPER CATCHER PAPER LIFT HANDWHEEL TAB SIZE HANDWHEEL ELECTRICAL TAB POSITION PLASTIC HANDWHEEL PLASTIC SIZE POSITION HANDWHEEL HANDWHEEL Fig. 1-2. Machine Front View TAB CUTTER OFF MAIN POWER TRANSFORMER SWITCH VACUUM...

  • Page 13: General Safety Guidelines

    1 Introduction and Safety General Safety Guidelines Providing a safe working environment for operating your machine is the responsibility of the user. The suggested precautions, material safety data and other suggestions that follow do not have preference over the user’s own plant practices, regulations or safety committee recommendations. Personal injury and equipment damage can be avoided by the continued adherence to the safety features provided with this machine and in keeping with the necessary governmental requirements.

  • Page 14: Safety Features

    1 Introduction and Safety Safety Features MAIN POWER KEY SWITCH SWITCH EMERGENCY STOP STOP PUSHBUTTON Fig. 1-4. Safety Feature Locations These safety features are to be used in conjunction with the installation, operation and maintenance instructions contained in this manual. 1.3.1 Emergency Stop Stops machine drive immediately.

  • Page 15: Main Power Switch

    1 Introduction and Safety 1.3.3 Main Power Switch If machine is to be shut down for adjustments or repairs, turn the power supply to the machine off. Fig. 1-7. Turn Machine Off Before Making Adjustments 1.3.4 Compressed Air Valve The compressed air line at the main AIR IN VALVE features a ON/OFF valve for safety.

  • Page 16: Guards And Covers

    1 Introduction and Safety 1.3.5 Guards and Covers All safety guards, protective screens and covers MUST be in place and securely fastened before operating the machine. Observe Danger warnings. Use extra care around moving cutting blades. Fig. 1-9. Cover Warnings 1.3.6 Safety Devices The covers of the machine are connected to safety...

  • Page 17: Warnings, Cautions & Notes

    1 Introduction and Safety Warnings, Cautions & Notes WARNING! In order to emphasize certain areas in the interest of personal safety and a properly operated and maintained machine, you will encounter the words WARNING, CAUTION, and NOTE. 1.4.1 Warnings WARNING! AN OPERATING PROCEDURE, PRACTICE, ETC.

  • Page 18: Heat Hazards

    1 Introduction and Safety Warnings 1.5.1 Heat Hazards For example, there is HOT SURFACE sign on top of the Plastic Press assembly. Look for warning signs throughout the machine. They are there to alert you to hazards. Fig. 1-14. Heat Hazard 1.5.2 Electrical Shock Hazards Look for warning signs on electrical cabinets and...

  • Page 19: Safety Procedures

    1 Introduction and Safety Safety Procedures VALVE CONTROL 1.6.1 Compressed Air Valve Assemblies which are air actuated may have pressure remaining in the air lines. Turn OFF valve before working on pneumatic circuits to release air trapped in the system. WARNING! PLANT SUPPLY...

  • Page 20: Keep Area Clean

    1 Introduction and Safety 1.6.4 Keep Area Clean Loose materials, tools and equipment, not essential to the operation of the machine, must be removed from the machine work area. Fig. 1-19. Keep Work Area Clean and Neat 1.6.5 Grease and Oil Clean up all oil and grease spills around the machine work area.

  • Page 21: Installation

    2 Installation 2 INSTALLATION F- -9999- -8 Build 8 Issue 1 2- -1...
  • Page 22 2 Installation Intentionally Blank F- -9999- -8 Build 8 Issue 1 2- -2...

  • Page 23: Installation Requirements

    This information should be used as a reference during the development of site preparation plans before you install your machine. If any questions arise while performing any of the following procedures, contact Training is available from Scott Office Systems at / eight hour day, plus all travel expenses. $1500 Note ! A forklift is required to lift the machine off the shipping skid and place it on the floor.

  • Page 24: Pre-Installation Requirements

    2.1.1 Pre-Installation Requirements The environmental requirements of the Scotty 5000 must be considered well in advance of the actual installation. Providing a well suited operating environment will help ensure a trouble free installation process. Consideration should be given to the following items:...

  • Page 25: Uncrating & Placement

    2.1.2 Uncrating & Placement The machine will arrive crated. Inspect the external condition of the crate for visible signs of damage before opening. If damage is noticeable, notify the carrier or Scott before proceeding with the installation. MAIN MACHINE VACUUM...
  • Page 26 2 Installation Fig. 2-4. Remove Foam and Tie Wraps Step: 7. Remove the foam and tie wraps that were protecting the machine during shipping. Step: 8. Once the machine is in place, open the vacuum canister and remove packaged parts. Fig.
  • Page 27 2 Installation Step: 10.Install paper catcher parts. PAPER CATCHER Fig. 2-7. Install Paper Catcher Step: 11. Crank the Plastic Position handwheel to release the vacuum canister hose. (See Fig. 2-3. for Plastic Position Handwheel location) VACUUM CANISTER HOSE Fig. 2-8. Release Hose Step: 12.Install Drive Roller.
  • Page 28 2 Installation Step: 13.Install vacuum adjustment valve. VACUUM VALVE Fig. 2-10. Install Vacuum Valve LEVELING SCREWS THREADED LEVELING HOLES (2 FRONT) Fig. 2-11. Leveling Rod Installation Step: 14.The machine must be on a level surface. However, If machine is to be placed on an abnormally uneven floor, machine may be leveled in the following manner: Install 3/4 in.--#10 threaded rods through four threaded holes In machine weldment.
  • Page 29 2 Installation Utility Connections WARNING! 2.2.1 Electrical Connections DANGER: ELECTRICAL CONNECTIONS The machine requires No. 10, 3 wire cable MUST BE MADE BY A QUALIFIED including ground for 220 volt, single phase ELECTRICIAN FAMILIAR WITH electrical power. APPLICABLE ELECTRICAL CODES AND REGULATIONS.
  • Page 30 2 Installation 2.2.2 Connect Air Supply Supply a 1/4 NPT air line with 6 ScFm @ 80psi (170LPM @ 5.3bar)to the air shut off valve located at the back of the machine. Note ! The compressed air line at the main AIR IN features a ON/OFF valve for safety.

  • Page 31: Operation

    3 Operation 3 OPERATION F- -9999- -8 Build 8 Issue 1 3- -1...
  • Page 32 3 Operation Intentionally Blank F- -9999- -8 Build 8 Issue 1 3- -2...

  • Page 33: General Information

    3 Operation General Information 3.1.1 Before Operating the Machine WARNING! WARNING! EACH OPERATOR SHOULD KNOW THE AVOID SERIOUS INJURY OR EQUIPMENT LOCATION AND FUNCTION OF ALL DAMAGE. RESTRICT OPERATION OF THIS MACHINE STOPPING CONTROLS. MACHINE TO TRAINED, QUALIFIED REVIEW MANUAL FOR EMERGENCY PERSONNEL ONLY.

  • Page 34: Operating Controls And Indicators Descriptions

    3 Operation Operating Controls and Indicators Descriptions 3.2.1 Operator’s Control Panel Layout TAB CUTTER OFF (SIDE OF MACHINE) COUNT OUT OF SEAL FEED UPPER EMERGENCY COUNTER REACHED PLASTIC TIME DELAY HEATER HEAT STOP DRIVE COUNTER SPEED ON/OFF PLASTIC ADVANCE RUN/SAFE LOWER STOP PLASTIC...

  • Page 35: Main Operator's Panel Control Descriptions

    3 Operation 3.2.3 Main Operator’s Panel Control Descriptions The following is a list of each control on the operator’s panel and a description of the functions performed at each setting. 3.2.3.1 TAB CUTTER OFF - - Red Illuminated Pushbutton TAB CUTTER The Tab Cutter Off Button located on the left side of the operator’s box and is used to disable the cutting knives when running production that...
  • Page 36 3 Operation 3.2.3.4 SAFE / RUN - - Key Switch RUN -- The machine drive cycles continuously. This is the normal switch position for production. SAFE -- No machine cycle is possible. If conditions are safe, pushing RESET will allow the machine to operate.
  • Page 37 3 Operation 3.2.3.8 STOP - - Red Pushbutton The pushbutton stops the machine drive. This is a “soft” stop and is intended for planned stops, not emergencies. STOP Fig. 3-10. Stop Drive Pushbutton 3.2.3.9 FEED DELAY - - White Illuminated Pushbutton Shuts off the vacuum to the paper pick--up vacuum nozzles to prevent a new sheet from being fed into...
  • Page 38 3 Operation 3.2.3.12 RESET - - Blue Pushbutton Resets machine, and verifies it is safe to run after an emergency stop. Press this button when changing the Run/Safe switch from Safe position to Run. RESET Fig. 3-14. Reset Pushbutton 3.2.3.13 PLATEN CLOSE - - Black Pushbutton Activates plastic press air cylinder for cleaning purposes.
  • Page 39 3 Operation 3.2.3.15 SPEED - - Adjustment Control Adjusts main drive motor speed. The dial is turned clockwise to increase, and counterclockwise to decrease the machine drive speed. Note ! Drive speeds too low or too high will cause improper machine operation. DRIVE SPEED Fig.
  • Page 40 3 Operation 3.2.3.17 Heater Temperature Control Controls upper and lower platen temperatures by cycling power to the heaters. The setpoint temperature is adjusted by using the buttons below the indicator display. Note ! The heat controllers will automatically turn off if the machine is not run for two hours.
  • Page 41 3 Operation 3.2.3.18 Seal Timer Operate the pushbuttons to select the desired settings. 1. Display Window 2. Operator Pushbuttons 3. Time Unit Display Window Set on 0.1s always. 4. Rated Time Display Window Do not set all three digits to zero. 5.

  • Page 42: Scotty 5000 With Telemecanique Plc Control

    3.2.4 Scotty 5000 with Telemecanique PLC Control The Scotty 5000 incorporates two Telemecanique TSX07 Programmable Logic Controllers. Each controller has a series of LEDs indicating the on/off status of its inputs and outputs. Separate LEDs also verify communication between controllers. Check Electrical Sheets 8 and 8A for a listing of the devices that are attached to the controller and to which location (input/output), the device is attached.

  • Page 43: Preliminary Inspection And Start-Up Procedure

    3 Operation Preliminary Inspection and Start-Up Procedure 3.3.1 Preliminary Set-Up VALVE Step: 1. Slide the valve control up to the ON CONTROL position. Fig. 3-21. Air Valve Control Step: 2. Main Power Switch ON. MAIN POWER SWITCH Fig. 3-22. Circuit Breaker Switch (ON) To laminate plastic to paper: Step: 3.
  • Page 44 3 Operation Reel Holder Step: 1. Loosen adjustment knob on the bottom roller guide. ADJUSTMENT KNOB Fig. 3-24. Loosen Guide Roller Adjustment Knob Step: 2. Set the gap between the plastic feed roller guides to 3 film thickness by moving the lower roller guide. Step: 3.
  • Page 45 3 Operation Step: 4. Load film reel on the reel holder. Step: 5. Thread film through the film guides as FILM FILM shown. REEL SPOOL FILM GUIDES Fig. 3-26. Loading the Film Fig. 3-27. Refer to Decal for Film Loading F- -9999- -8 Build 8 Issue 1 3- -15...
  • Page 46 3 Operation Step: 6. Hand feed film into the plastic feed mechanism. PLASTIC FEEDER Fig. 3-28. Hand Feed Film into Machine Step: 7. Turn key switch to RUN SAFE Fig. 3-29. Key Switch Step: 8. Press RESET pushbutton. RESET Fig. 3-30. Reset Pushbutton F- -9999- -8 Build 8 Issue 1 3- -16...
  • Page 47 3 Operation Step: 9. Adjust drive speed to 7. DRIVE SPEED Fig. 3-31. Adjust Drive Speed Step: 10.Press START pushbutton. START Fig. 3-32. Start Pushbutton Step: 11. Press and hold PLASTIC ADVANCE pushbutton till plastic enters the Tip Die. PLASTIC ADVANCE Fig.
  • Page 48 3 Operation Step: 13.Lift the window assembly to expose the Tip Die. Step: 14.Loosen the film stop adjustment screw. WINDOW ASSEMBLY Step: 15.Set film stop to 1/32” from edge of film after plastic size handwheel has been set. Step: 16.Retighten the film stop adjustment screw. Step: 17.Remove film from Tip Die.
  • Page 49 3 Operation Step: 20.If the plastic (Mylar) fold is uneven, move roller to the left as shown in Fig. 3-37. ROLLER MYLAR FOLD UNEVEN EDGE ROLLER GUIDE TOP VIEW MYLAR FILM DRAG ROLLER KNOB Fig. 3-37. Move Drag Roller Left If Mylar is Tracking Unevenly F- -9999- -8 Build 8 Issue 1 3- -19...
  • Page 50 3 Operation ROLLER ROLLER ROLLER GUIDE MYLAR MYLAR FILM ROLLER GUIDE MYLAR DRAG ROLLER KNOB TOP VIEW FRONT VIEW Fig. 3-38. Inspect Plastic Feed Tracking Step: 21.If Mylar is tracking behind the fold and drive rollers, move roller to the right as shown in Fig. 3-38. F- -9999- -8 Build 8 Issue 1 3- -20...
  • Page 51 3 Operation Loader Set- -Up. Step: 1. Pull out the paper lift handwheel and lower the paper lift. Step: 2. Set paper supports to fit paper. PAPER LIFT HANDWHEEL Note ! Make sure left support is not underneath left guide rail. PAPER SUPPORTS Fig.
  • Page 52 3 Operation Step: 3. Load paper stock. Step: 4. Push handwheel in and raise the paper lift till the paper is level with top screw of the middle front guide. MIDDLE Note ! Make sure paper lift handwheel is fully PAPER FRONT GUIDES...
  • Page 53 3 Operation 3.3.1.1 Set Sheet Separators and Separator Air Valves Adjust valves according to the size and weight of the paper. The following steps will start the Blower, so that the system can be adjusted. Step: 1. Push RESET button. Step: 2.
  • Page 54 3 Operation Use four nozzles (two per block) when running 5,000 cut only (not laminated) tabs per hour. To Install/remove: Loosen the thumb screw and insert/remove vacuum nozzle and rubber plug. Gently retighten thumb screws. TWO NOZZLES PER BLOCK THUMB SCREW Fig.
  • Page 55 3 Operation The amount of blow--air from the nozzles can be adjusted by use of the exhaust valve located on the feeder guards. The right exhaust valve controls the RH side air blow nozzle and RH top air blow nozzle. The left exhaust valve controls the LH side and top air nozzles.

  • Page 56: Adjust Hub Roller

    3 Operation 3.3.2 Adjust Hub Roller The hub roller preforms a couple of tasks. It drives the index stock with the Mylar into the platen press HUB ROLLER assembly where it is kept tight against the paper stop until the platen press seals the Mylar to the SET SCREW stock and then drives it out of the platen press assembly.

  • Page 57: Side Guide Set--Up

    3 Operation 3.3.4 Side Guide Set- -Up MOUNTING BRACKET To adjust the Side Sheet Guide: Step: 1. Slowly jog one piece of sheet stock (without Mylar) up to the tab cutter. SIDE GUIDE Lower knife blade and stop the sheet. Step: 2.

  • Page 58: Kick Out Solenoid Set--Up

    3 Operation 3.3.5 Kick Out Solenoid Set- -Up KICK OUT SOLENOID MOUNTING BRACKET Step: 1. Loosen the thumb screw on the solenoid THUMB SCREW mounting plate. Fig. 3-53. Kick Out Solenoid Adjustment Step: 2. Position the solenoid assembly inline with the tab location.

  • Page 59: Set Up For Production

    3 Operation 3.3.7 Set Up For Production PILE LIFT HANDWHEEL PLASTIC POSITION TAB SIZE HANDWHEEL HANDWHEEL PLASTIC SIZE TAB POSITION HANDWHEEL HANDWHEEL Fig. 3-56. Set Handwheels for Tabs Step: 1. Use the charts in the back of this section to set the machine up for the desired tabs. Step: 2.

  • Page 60: Run Production

    3 Operation Film Seal (adhesion to stock) Heat or seal time Bad film Bad paper stock If needed make necessary adjustments and repeat till problem is corrected. Note ! BAD FILM The film may not adhere to some SEAL coated stocks. Aqueous and Varnished stocks tend to release gas when laminated and cause bubbles in the film.
  • Page 61 3 Operation Step: 5. Press START pushbutton. START Fig. 3-63. Start Pushbutton Note ! If tabs are to be laminated, include this Step. If not, skip this Step. Step: 6. Press PLASTIC FEED pushbutton to turn PLASTIC FEED Fig. 3-64. Plastic Feed Pushbutton Step: 7.
  • Page 62 3 Operation Intentionally Blank F- -9999- -8 Build 8 Issue 1 3- -32...

  • Page 63: 3.4 Handwheel And Tab Set-Up

    3.4 Handwheel and Tab Set-Up F- -9999- -8 Issue 1 3-33...

  • Page 64: Hand Wheel And Tab Set-Up Definitions

    3.4.1 Hand Wheel and Tab Set-Up Definitions MARGIN TAB BANK MARGIN 1/2” 1/2” SIZE PLASTIC SIZE 11” SHEET LENGTH Fig. 3-67. Chart Diagram (Example: English Measurement 3 Tab Bank, 11” Sheet Length, 1/2” Margin) Use the definitions in the above diagram to determine hand wheel set ups. Margin: The dimension from the top or bottom edge of the sheet to the outwardmost flat edge of the first or last tab on the page.
  • Page 65 Note ! Page intentionally left blank. F- -9999- -8 Issue 1 3-35...

  • Page 66: Handwheel Set-Ups For 5" Sheet With 3/16" Margins

    HANDWHEEL SET-UPS FOR 5” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS TAB SIZE PLASTIC PLASTIC PLASTIC...

  • Page 67: Handwheel Set-Ups For 6" Sheet With 3/16" Margins

    HANDWHEEL SET-UPS FOR 6” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS TAB SIZE TABS PLASTIC PLASTIC...

  • Page 68: Handwheel Set-Ups For 7-1/4" Sheet With 3/16" Margins

    HANDWHEEL SET-UPS FOR 7-1/4” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS TABS PLASTIC &...

  • Page 69: Handwheel Set-Ups For 7-1/4" Sheet With 1/4" Margins

    HANDWHEEL SET-UPS FOR 7- ” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS TABS PLASTIC &...
  • Page 70 HANDWHEEL SET-UPS FOR 7- ” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC &...
  • Page 71 HANDWHEEL SET-UPS FOR 7- ” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC &...

  • Page 72: Handwheel Set-Ups For 7-3/4" Sheet With 1/4" Margins

    HANDWHEEL SET-UPS FOR 8” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS TAB BANK TAB SIZE TABS PLASTIC...

  • Page 73: Handwheel Set-Ups For 8" Sheet With 3/16" Margins

    HANDWHEEL SET-UPS FOR 8- ” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC &...
  • Page 74 HANDWHEEL SET-UPS FOR 8- ” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC &...

  • Page 75: Handwheel Set-Ups For 8-1/2" Sheet With 3/16" Margins

    HANDWHEEL SET-UPS FOR 8- ” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. PLASTIC POSITIONS & TAB POSITION PLASTIC POSITIONS & TAB POSITION PLASTIC HANDWHEEL DIMENSION BANK...
  • Page 76 HANDWHEEL SET-UPS FOR 9” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS TAB BANK TAB SIZE TABS PLASTIC...

  • Page 77: Handwheel Set-Ups For 9" Sheet With 3/16" Margins

    HANDWHEEL SET-UPS FOR 9- ” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC &...
  • Page 78 HANDWHEEL SET-UPS FOR 9- ” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC &...

  • Page 79: Handwheel Set-Ups For 9-1/2" Sheet With 3/16" Margins

    HANDWHEEL SET-UPS FOR 9- ” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. PLASTIC PLASTIC POSITIONS & TAB POSITION PLASTIC POSITIONS & TAB POSITION BANK BANK SIZE...

  • Page 80: Handwheel Set-Ups For 11" Sheet With 1/8" Margins

    HANDWHEEL SET-UPS FOR 11” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC & TAB POSITIONS TABS PLASTIC PLASTIC...

  • Page 81: Handwheel Set-Ups For 11" Sheet With 3/16" Margins

    HANDWHEEL SET-UPS FOR 11” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC & TAB POSITION TABS PLASTIC PLASTIC...

  • Page 82: Handwheel Set-Ups For 11" Sheet With 1/4" Margins

    HANDWHEEL SET-UPS FOR 11” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC & TAB POSITION TABS PLASTIC PLASTIC...

  • Page 83: Handwheel Set-Ups For 11" Sheet With 1/2" Margins

    HANDWHEEL SET-UPS FOR 11” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. PLASTIC PLASTIC POSITIONS & TAB POSITION PLASTIC POSITIONS & TAB POSITION BANK BANK SIZE...

  • Page 84: Handwheel Set-Ups For 12" Sheet With 3/16" Margins

    HANDWHEEL SET-UPS FOR 12” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC & TAB POSITION TABS PLASTIC PLASTIC...

  • Page 85: Handwheel Set-Ups For 12" Sheet With 1/4" Margins

    HANDWHEEL SET-UPS FOR 12” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC & TAB POSITION TABS PLASTIC PLASTIC...

  • Page 86: Handwheel Set-Ups For 12" Sheet With 1/2" Margins

    HANDWHEEL SET-UPS FOR 12” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. PLASTIC PLASTIC POSITIONS & TAB POSITION BANK BANK SIZE SIZE SIZE HANDWHEEL DIMENSION...

  • Page 87: Handwheel Set-Ups For 14" Sheet With 3/16" Margins

    HANDWHEEL SET-UPS FOR 14” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC & TAB POSITION TABS PLASTIC PLASTIC...

  • Page 88: Handwheel Set-Ups For 14" Sheet With 1/4" Margins

    HANDWHEEL SET-UPS FOR 14” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS PLASTIC & TAB POSITION TABS PLASTIC PLASTIC...

  • Page 89: Handwheel Set-Ups For 14" Sheet With 1/2" Margins

    HANDWHEEL SET-UPS FOR 14” SHEET WITH ” MARGINS NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. PLASTIC PLASTIC POSITIONS & TAB POSITION PLASTIC POSITIONS & TAB POSITION BANK BANK SIZE...

  • Page 90: Metric Handwheel Set-Ups For A4 (297Mm X 210Mm) Tab Side: 297 Mm Margin: 0 Mm

    METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 0 MM NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS POSITION TABS...

  • Page 91: Metric Handwheel Set-Ups For A4 (297Mm X 210Mm) Tab Side: 210 Mm Margin: 0 Mm

    METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 0 MM NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS POSITION TABS...

  • Page 92: Metric Handwheel Set-Ups For A4 (297Mm X 210Mm) Tab Side: 297 Mm Margin: 1 Mm

    METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 297 MM MARGIN: 1 MM NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS POSITION TABS...

  • Page 93: Metric Handwheel Set-Ups For A4 (297Mm X 210Mm) Tab Side: 210 Mm Margin: 1 Mm

    METRIC HANDWHEEL SET-UPS FOR A4 (297mm x 210mm) TAB SIDE: 210 MM MARGIN: 1 MM NOTE: SHADED AREAS ARE ACHIEVED BY TURNING THE STOCK UPSIDE DOWN. THE MIDDLE TAB IS JUST TO THE LEFT OF THE SHADED AREA. END TAB POSITIONS ONLY ALL OTHER TAB POSITIONS POSITION TABS...

  • Page 94: Maintenance

    4 Maintenance 4 MAINTENANCE F- -9999- -8 Build 8 Issue 1 4- -1...
  • Page 95 4 Maintenance Intentionally Blank F- -9999- -8 Build 8 Issue 1 4- -2...

  • Page 96: Machine Lubrication

    4 Maintenance Maintenance 4.1.1 Machine Lubrication 4.1.1.1 Main Drive The Dodge Tigear reducer incorporates the unique Relialube system which eliminates the lengthy preparation normally required to put a reducer into service. The Dodge Tigear reducer is properly filled CHAIN at the factory with sufficient lubricant for all mounting positions.
  • Page 97 4 Maintenance 4.1.1.3 Feeder Area Hand Fittings Note ! Use White Lithium Grease for paper feeder lubrication. There are four hand grease fittings in the paper feeder area. All fittings should be greased every 200 operating GREASE FITTINGS hours or once a month. One shot of grease is all (2 BACK SIDE) that is necessary.
  • Page 98 4 Maintenance 4.1.1.4 Plastic Feed Slide There is one grease fitting located on the plastic feed slide inside the cover on the plastic feed mechanism. This fitting should be lubricated once every month. One shot of grease is all that is necessary.

  • Page 99: Vacuum Pump Maintenance

    4 Maintenance 4.1.2 Vacuum Pump Maintenance Regular inspection can prevent unnecessary damage and repairs. Intake and exhaust filters require periodic inspection and replacement. Initial inspection is suggested at 500 hours. After that, user should determine the frequency. Keeping filter clean can prevent most problems. Dirty filter decrease unit performance and service life.
  • Page 100 4 Maintenance END CAP END CAP FILTER/MUFFLER ASSEMBLY FELT O- -RING MUFFLER BOX GASKET END PLATE VANE SHROUD BODY Fig. 4-8. Gast Vacuum Pump Model 1023- -101Q- -G608X 4.1.2.1 Filter Inspection and Replacement Step: 1. Make sure all power is turned off and all Step: 7.

  • Page 101: Machine Timing

    4 Maintenance 4.1.3 Machine Timing Proper timing must exist to obtain acceptable machine operation. Operation of machine while out of time will result In unacceptable production and may result In machine damage and/or personal Injury. Disturbances to the timing of the machine requires completion of the following timing adjustment procedures: Feeder Timing Plastic Feed and Cut Timing Machine Cycle Timing...
  • Page 102 4 Maintenance MAIN POWER TRANSFORMER SWITCH VACUUM REEL HOLDER GAGE FILM GUIDES PLASTIC FEEDER VACUUM UNIT DRIVE MOTOR AREA AIR INLET VALVE Fig. 4-10. Machine Back View F- -9999- -8 Build 8 Issue 1 4- -9...

  • Page 103: Preparation For Timing Procedures

    4 Maintenance 4.1.4 Preparation for Timing Procedures TIMING CHAIN PILE FEEDER CHAIN DRIVE SPROCKET TAKE -UP PLASTIC MAIN DRIVE FEED/TIP DIE SPROCKET SPROCKET Fig. 4-11. Timing Chain Connections CAUTION! BEFORE ATTEMPTING TIMING PROCEDURES, DISCONNECT POWER FROM MACHINE AT THE SOURCE CONNECTION AND LOCKOUT/TAGOUT THE POWER SWITCH (REFER TO SAFETY TAGS).

  • Page 104: Timing Procedures

    4 Maintenance 4.1.5 Timing Procedures Before machine timing can be performed a mechanic must remove the timing chain (Fig. 4-11. ) from the Main Drive sprocket, Plastic Feed/ Tip Die sprocket, and Pile Feeder Drive sprocket. This is accomplished by loosening the Chain Take--up and removing the chain. VACUUM BAR PAPER VACUUM NOZZLE...

  • Page 105: Plastic Feed & Cut Operating Arm

    4 Maintenance 4.1.5.2 Plastic Feed & Cut Operating Arm The Plastic Feed and Cut operating arm is located on backside of machine just above vacuum pump assembly. Timing marks are located on top of rectangular block and frame of machine. Step: 1.
  • Page 106 4 Maintenance 4.1.5.3 Machine Cycle Timing Machine Cycle Collar: Step: 1. Return power to the machine. Step: 2. Use the Drive Speed control to slowly index the machine until the timing screw is aligned with the timing mark and set. MACHINE CYCLE COLLAR...
  • Page 107 4 Maintenance Step: 5. Use the Drive Speed control to slowly index the machine until the screw is aligned with the timing mark again. Step: 6. Remove electrical power when this is done. MACHINE CYCLE COLLAR SCREW TIMING MARK Fig. 4-16. Align Drive Screw With Timing Mark F- -9999- -8 Build 8 Issue 1 4- -14...

  • Page 108: Reinstall Chains

    4 Maintenance TIMING CHAIN PILE FEEDER DRIVE SPROCKET CHAIN PLASTIC TAKE- -UP MAIN DRIVE FEED/TIP DIE SPROCKET SPROCKET Fig. 4-17. Drive Chain Connections 4.1.6 Reinstall Chains Step: 1. Replace timing chain around Main Drive, Plastic Feed and Cut, and Pile Feed Drive sprockets. Step: 2.

  • Page 109: Calibration

    4 Maintenance PILE LIFT HANDWHEEL PLASTIC TAB SIZE POSITION HANDWHEEL PLASTIC SIZE HANDWHEEL TAB POSITION HANDWHEEL HANDWHEEL Fig. 4-18. Handwheel Locations Calibration Proper calibration must exist to obtain acceptable machine operation. Re--calibration of the handwheels may become necessary when difficulties arise in making the tab size, tab location, plastic size, or correct location of plastic in regards to dimensions set on the handwheels.

  • Page 110: Handwheel Settings

    4 Maintenance INCH RULER READS 0”- -8” HANDWHEEL READING MARK HANDWHEEL SCALE READS 0- -9 Fig. 4-19. Handwheel Configuration 4.2.2 Handwheel Settings The recommended settings for the plastic size handwheels and tab size handwheel Is 3.00 inches and 4.00 inches (76.2mm & 101.6mm) respectively. (See Fig. 4-18. for handwheel locations) These settings are to be used no matter what size paper is being used for calibration procedures.

  • Page 111: Handwheel Calibration Procedures

    4 Maintenance ALLEN WRENCH PLASTIC FEED / LOCKING SCREW TIP- -DIE NUT LOCKING AND WASHER SCREW ACME SCREW LOCKING PLASTIC SIZE SCREW HANDWHEEL HOLE LOCKING SCREW AND WASHER HOLE PILE FEED ACME SCREW PLASTIC POSITION HANDWHEEL Fig. 4-20. Handwheel Calibration 4.2.3 Handwheel Calibration Procedures 4.2.3.1...
  • Page 112 4 Maintenance 4.2.3.2 Tab Position Handwheel Step: 1. Place the tab position handwheel to the same setting as the plastic position handwheel. STRAIGHT EDGE Step: 2. Jog one piece of index stock through the feeder register conveyor up to the middle INDEX STOCK of the plastic feed plate and stop.
  • Page 113 4 Maintenance 4.2.3.3 Plastic Position Handwheel Step: 1. Turn plastic feed ON. Run two sheets of paper through machine. Step: 2. Use the machine speed controller to index both sheets of paper together to ensure plastic is lined up property. If they do not line up, run two more sheets of paper, repeat until proper alignment is achieved.
  • Page 114 4 Maintenance 4.0” TANGENT (101.6mm) POINT Fig. 4-24. Tab 4.2.3.5 Tab Position Calibration Tab position calibration sets two dimensions at the same time: the tab size and the center line of tabcut on the paper. Measure tab at point along side where small straight side meets curve near top of tab. This is approximately 1/3 the distance down from edge of paper.

  • Page 115: Pile Feeder

    Pile Feeder The paper feeder used on the Scotty 5000 is specially designed to feed index stocks at high speeds. It is very important for the operator to keep the feeder in good working condition and to learn how to adjust and correct for various operating conditions.
  • Page 116 4 Maintenance 4.2.4.1 Vacuum System for Feeding Paper The machine is equipped with a vacuum pump which provides both vacuum for pick--up and blow air for separating the sheets. The degree of vacuum can be adjusted by adjusting the nut on the vacuum relief valve located on the vacuum gage.
  • Page 117 4 Maintenance HAND KNOB HOLD -DOWN ROLLERS Fig. 4-25. Pull In / Hold- -Down Rollers 4.2.4.4 Moving the Pull In / Hold- -Down Rollers The rollers can be positioned in any one of four positions. To change, pull the hand knob up to disengage and slide the assembly along the shaft to the position desired.
  • Page 118 4 Maintenance 4.2.4.5 Plastic Feed and Fold Mechanism The incoming plastic is folded by passing between two roller assemblies just before it reaches the drive rollers. The space between these rollers determines the sharpness of the fold or crease. The degree of fold or crease is very important since it determines the ability of the cut piece to open and be picked up by the sheet.
  • Page 119 Scotty 5000: Bonding Ability of the Paper Stock.
  • Page 120 4 Maintenance Weight of the paper stock being fed. The weight of the paper stock, within the normal range of stocks used for index tabs, has some effect on the running rate or production of the machine. If the stock becomes warped or curled, the lighter stocks will be harder to handle.
  • Page 121 Step: 6. If the knives do not cut the Mylar, go through the procedure again. If they still do not cut send the knives to Scott for sharpening. NEVER JAM THE LOWER KNIFE AGAINST THE UPPER TO MAKE THEM CUT.
  • Page 122 DO NOT PUT OIL ON THE KNIVES TO ELIMINATE THE NOISE. YOU MUST RESET THE KNIVES. If you cannot get the proper setting by doing the above procedure, send your knives to Scott for sharpening. DO NOT JAM THE KNIVES INTO EACH OTHER TO MAKE THEM CUT.
  • Page 123 4 Maintenance 4.2.7 Set Tab Cut Cylinder The tab cut cylinder should have a 3/4” stroke. If not, the stroke can be reset by the follow: 3/4” Step: 1. Loosen the metric screw on the cylinder stop and set a gap of 3/4” between the rubber stop pads and the bottom of the cylinder.
  • Page 124 4 Maintenance To set the solenoid kick out reed switch: Step: 1. Turn the drive speed all the way down. Step: 2. Shut the air supply off. Step: 3. Push the Start button. Step: 4. Slowly push up on the cylinder piston until the roller on the kick out solenoid drops.
  • Page 125 With Scott’s tip die exchange program, it is not necessary for you to set the dies. Simply remove the entire unit and return it to Scott. For a modest fee, a factory refurbished die will be returned in it’s place. To decrease your down time, we may pre--ship a die to you before the return of your unit.
  • Page 126 4 Maintenance 4.2.9.1 Removal - - Plastic Tip- -Die Step: 1. Use the Machine Speed controller to slowly index the machine until the screws in the feed--in roller in the front of the press assembly are in the upward direction. Step: 2.

  • Page 127: Paper Stop Adjustment 4

    4 Maintenance 4.2.10 Paper Stop Adjustment The paper stop cylinder is equipped with two flow control adjustment valves. One is for up motion and the other is for down motion. If the cylinder opens or closes too hard, it can cause premature wear to the cylinders and paper stop parts.
  • Page 128 4 Maintenance 4.2.10.1 Installing Plastic Openers On Plastic Tip- -Die The purpose of the “Inside” plastic openers is to ensure that the end of the folded strip of plastic (Mylar) is positively opened after each cut. The “outside” plastic opener performs two functions. First, helps to ensure plastic tabs open after they are cut--off.

  • Page 129: Plastic Reel Holder Adjustment Procedure 4

    4 Maintenance 4.2.11 Plastic Reel Holder Adjustment Procedure The following procedure will allow you to adjust the plastic reel holder assembly for proper operation. ROLLERS WEIGHT REEL HOLDER RETAINING ASSEMBLY SPINDLE ROLLERS FIGURE A FIGURE B Fig. 4-37. Reel Holder Assembly As shown in Fig.

  • Page 130: Fiber Optics 4

    4 Maintenance Fiber Optics The Scotty 5000 has four sets of fiber optic sensors. Each set has an upper and lower optic. 4.3.1 Fiber Optic Sensor Locations 1. Paper Trip/Counter Fig. 4-38. Paper Trip Fiber Optic Sensor 2. Paper Press Fig.

  • Page 131: Fiber Optic Adjustment 4

    4 Maintenance 4. Tab Cutter Fig. 4-41. Tab Cutter Fiber Optic Sensor 4.3.2 Fiber Optic Adjustment The fiber optic amplifier needs to be setup for proper sensor alignment before being put into operation. This is acomplished by running the “AutoSet” routine. Due to the variety of different paper stocks, it may require slight excess gain (sensitivity) adjustment.
  • Page 132 4 Maintenance 4.3.2.1 Amplifier Locations 1. Paper Trip/Counter -- mounted inside the pile feeder cover on the R.H. side. PAPER TRIP/COUNTER AMPLIFIER BOX Fig. 4-43. Fiber Optic Amplifier Location 2. Paper Press -- Mounted to machine base under pile feeder. 3.
  • Page 133 4 Maintenance Triple Function LED Indicator - - RED indicates output status illuminates when To AutoSet Fiber Optic Amplifiers: transistors are in the “ON” state condition - - GREEN indicates flash rate alignment Step: 1. E--Stop the machine. - - AMBER flashes when AutoSet routine is complete Step: 2.

  • Page 134: Fiber Optic Sensor Cleaning 4

    4 Maintenance 4.3.3 Fiber Optic Sensor Cleaning Some paper stocks may produce fiber dust which builds up on the fiber optics and causes machine problems. Step: 1. E--Stop Machine. Step: 2. The optic sensor should be blown off daily with compressed air. Step: 3.

  • Page 135: Maintenance 4

    4 Maintenance Machine Cleaning All feed, drive, hold down and tension rollers should be cleaned with a mild detergent soap only. Note ! The use of any harsh chemicals can damage rollers. 4.4.1 Clean Platen Unit After repetitive cycles of laminating Mylar, adhesives builds up on the platens and needs to be cleaned.
  • Page 136 5 SCOTTY 5000 PARTS 5 SCOTTY 5000 PARTS F- -9999- -8 08/2006 Issue 1...
  • Page 137 5 SCOTTY 5000 PARTS Scott Office Systems Parts Ordering Information 1. When corresponding or ordering parts from Scott Office Systems include complete Business Name, Street Address, City, State, Country, Zip Code and Machine Serial Number. 2. Order by part number and description as shown in the manual.
  • Page 138 5 SCOTTY 5000 PARTS PARTS RETURN To enable us to handle credit efficiently and promptly, and to save our Customers unnecessary expense and delay, the following procedures have been established. 1. Customers are requested not to return parts of any kind without first communicating by letter or telephone with the Parts Service Department.
  • Page 139 5 SCOTTY 5000 PARTS 5.1 ASSEMBLY LOCATOR CONTROLS CABINET MIDDLE REGISTER BOARD UNIT PLATEN UNIT PLASTIC REEL HOLDER UNIT TIP DIE UNIT PLASTIC FEED UNIT & PLASTIC CUT UNIT TAB CUTTER UNIT REGISTER BOARD UNIT PILE FEED UNIT GUARDS & COVERS...
  • Page 140 5 SCOTTY 5000 PARTS This page is intentionally left blank 5.1 ASSEMBLY LOCATOR F- -9999- -8 08/2006 Issue 1...
  • Page 141 5 SCOTTY 5000 PARTS 5.2 PILE FEED - REGISTER BOARD ADJUSTMENT REF. REGISTER BOARD ASS’Y REF. REGISTER BOARD ASS’Y REF. BASE & DRIVE ASS’Y REF. HANDWHEEL ASS’Y F- -9999- -8 08/2006 Issue 1...
  • Page 142 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0196--1 PLATE, FRONT SIDE, RH HW--51230 SCREW, SHC, PF--0195 PLATE, FRONT SIDE, LH HW--81010 KNOB, PF--0170--1 BAR, CROSS FP--0101 BAR, HOLD DOWN...
  • Page 143 5 SCOTTY 5000 PARTS 5.3 PILE FEED - DRIVE ROLLER ASSEMBLY F- -9999- -8 08/2006 Issue 1...
  • Page 144 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ FP--0105 PLATE, SPRING HW--67030 BEARING, NEEDLE HW--53100 SCREW, BUTTON HD., C--2151 WHEEL, PULL BACK HW--55460 SCREW, THUMB, HW--74060 O--RING, FP--0103 BLOCK, ROLLER...
  • Page 145 5 SCOTTY 5000 PARTS 5-10 5.4 PILE FEED DRIVE REF. BASE & DRIVE ASS’Y REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) REF. BASE & DRIVE ASS’Y F- -9999- -8 08/2006 Issue 1...
  • Page 146 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--65040 BUSHING, BALL PF--7801 SHAFT PF--0113 BLOCK, BALL BUSHING HW--53150 SCREW, BUTTON HD., HW--49040 WASHER, FLAT, HW--51230 SCREW, SHC, HW--73030 SEAL HW--87030...
  • Page 147 5 SCOTTY 5000 PARTS 5-12 5.5 PILE FEED DRIVE & TENSIONER REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM F- -9999- -8 08/2006 Issue 1...
  • Page 148 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--66040 BEARING, BALL C--2059 PLATE, TAKE UP HW--61050 RING, RETAINING HW--53220 SCREW, BUTTON HD., RACE, THRUST PF--0108 CAM, PILE LIFT HW-49060 HW--87020...
  • Page 149 5 SCOTTY 5000 PARTS 5-14 5.6 PILE FEED - VACUUM BAR DRIVE REF. PILE FEED DRIVE & TENSIONER ASS”Y (ITEM REF. VACUUM BAR ASS’Y (ITEM #5) REF. REGI ST ER BOARD AD J U ST M EN T ASS'Y (I T EM #1) REF.
  • Page 150 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0147 SHAFT, VACUUM PICK UP HW--61050 RING, RETAINING PF--0140 PIPE, VACUUM CONNECTION PF--0134 SHAFT, VACUUM BAR DRIVE PF--0198 ARM, NOZZLE LIFT RH.
  • Page 151 5 SCOTTY 5000 PARTS 5-16 5.7 PILE FEED - VACUUM BAR F- -9999- -8 08/2006 Issue 1...
  • Page 152 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0228 CUP, PICKUP NOZZLE HW--55470 SCREW, THUMB, HW--61040 RING, RETAINING PF--0151 PLUG PF--0231 VACUUM, NOZZLE HW--51270 SCREW, SHC, HW--74020 O--RING PF--0149 PLATE, RETAINING...
  • Page 153 5 SCOTTY 5000 PARTS 5-18 5.8 PILE FEED - PAPER GUIDE REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM F- -9999- -8 08/2006 Issue 1...
  • Page 154 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--51120 SCREW, SHC HW--71050 ROLLER, YOKE PF--0124 PLATE, HOLD DOWN ROLLER HW--49050 WASHER, FLAT HW--97010 FIBER, OPTIC HW--86030 PULLEY, TIMING GEAR HW--66009...

  • Page 155: Pile Feed - Optic Mounting

    5 SCOTTY 5000 PARTS 5-20 5.9 PILE FEED - OPTIC MOUNTING REF. WITH REGISTER BOARD. PAPER TRIP I/09 OPTIC 9 F- -9999- -8 08/2006 Issue 1...

  • Page 156: Fiber Optics 4

    5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--95010 CHANNEL, TRAC HW--53140 SCREW, BUTTON HD., HW--97017 AMPLIFIER HW--97018 ADAPTER, CORD HW--51026 SCREW, SOC HD., HW--53060 SCREW, BUTTON HD., FP--0107 BRACKET, SWITCH...

  • Page 157: Pile Height Assembly

    5 SCOTTY 5000 PARTS 5-22 5.10 PILE HEIGHT ASSEMBLY REF. PILE LIFT HANDWHEEL ASS”Y (ITEM #10) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) F- -9999- -8 08/2006 Issue 1...
  • Page 158 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--57140 PIN, SPRING, PF--0194 CONNECTING ROD HW--66020 BEARING, BALL HW--60130 NUT, JAM, HW--80050 SPRING, EXTENSION, HW--61130 RING, RETAINER HW--69090 THRUST, RACE HW--80025...

  • Page 159: Pile Lift Drive

    5 SCOTTY 5000 PARTS 5-24 5.11 PILE LIFT DRIVE REF. LONG SHT. OPTION (4) REQ’D F- -9999- -8 08/2006 Issue 1...
  • Page 160 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0193 SUPPORT, PAPER (STANDARD) HW--77010 ROLLER, CHAIN PF--0246 SUPPORT, PAPER (LONG SHT. OPTION) CONNECTING, LINK HW-77020 PF--0155 HORN, PAPER LIFT HW--87060 SPROCKET,...

  • Page 161: Pile Lift Frame

    5 SCOTTY 5000 PARTS 5-26 REF. REGISTER BOARD 5.12 PILE LIFT FRAME ADJUSTMENT ASS’Y (ITEM #1) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) REF. PILE LIFT FRAME ASS’Y F- -9999- -8 08/2006 Issue 1...
  • Page 162 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--51230 SCREW, SHC HW--57190 PIN, SPRING HW--56160 DOWEL, PULL PF--0187 BLOCK, BOTTOM RAIL HW--51470 SCREW, SHC PF--0188 RAIL, BOTTOM HW--57300 PIN, SPRING...

  • Page 163: Pile Lift Handwheel

    5 SCOTTY 5000 PARTS 5-28 5.13 PILE LIFT HANDWHEEL REF. PILE LIFT HANDWHEEL ASS’Y REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) F- -9999- -8 08/2006 Issue 1...
  • Page 164 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--63100 FITTING, GREASE, PF--0101 SHAFT, PILE LIFT HW--61050 RING, RETAINING HW--59030 KEY, SQUARE PF--9801--A COLLAR HW--88010 GEAR, BROWNING HW--79030 SPRING, COMP, PF--0104...

  • Page 165: Pile Feed - Sheet Separator

    5 SCOTTY 5000 PARTS 5-30 5.14 PILE FEED - SHEET SEPARATOR REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #2) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) REF. PILE LIFT FRAME ASS’Y (ITEM #9) F- -9999- -8 08/2006 Issue 1...
  • Page 166 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--56160 DOWEL, PULL PF--0202 NOZZLE, FRONT BLOW AIR PF--0200 FITTING, BLOW AIR HW--52080 SCREW, SET HW--52010 SCREW, SET PF--0225 PLATE, HOLDER HW--84010...

  • Page 167: Pile Feed -- Stack Guide

    5 SCOTTY 5000 PARTS 5-32 5.15 PILE FEED - - STACK GUIDE REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM F- -9999- -8 08/2006 Issue 1...
  • Page 168 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0172 NOZZLE, SIDE BLOW PF--0180 GUIDE, STACK RH (STANDARD) HW--57050 PIN, SPRING, PF--0244 GUIDE, STACK RH (LONG SHT. OPTION) PF--0173 BAR, STACK GUIDE MTG.

  • Page 169: Pile Feed - Pneumatic Fittings

    5 SCOTTY 5000 PARTS 5-34 5.16 PILE FEED - PNEUMATIC FITTINGS REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) F- -9999- -8 08/2006 Issue 1...
  • Page 170 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0220--1 COVER, FEEDER L.H. PF--0222 MANIFOLD, BLOW AIR PF--9906 PLUG, COVER, PLASTIC HW--53140 SCREW, BUTTON HD., PF--0221--1 COVER, FEEDER R.H. HW--63260 ELBOW, STREET,...

  • Page 171: Pile Feed - Guards, Covers

    5 SCOTTY 5000 PARTS 5-36 5.17 PILE FEED - GUARDS, COVERS REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM REF. REGISTER BOARD ADJUSTMENT ASS’Y (ITEM #1) F- -9999- -8 08/2006 Issue 1...
  • Page 172 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ PF--0218--1 TOP GUARD HW--97054 RECEPTACLE, MALE HW--53060 SCREW, BUTTON HD., PF--0241 POST, GUARD HOLD HW--53150 SCREW, BUTTON HD, PF--0235 COVER PF--0240 SIDE SHIELD HW--53060 SCREW, BUTTON HD.,...

  • Page 173: Pile Feed - Optic Mounting

    5 SCOTTY 5000 PARTS 5-38 5.18 PILE FEED - OPTIC MOUNTING F- -9999- -8 08/2006 Issue 1...
  • Page 174 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--95088 CHANNEL, TRAC HW--53140 SCREW, BUTTON HD., HW--97054 RECEPTACLE, MALE HW--97050--SA SENSOR & ACTUATOR 5.18 PILE FEED - OPTIC MOUNTING 5-39 F- -9999- -8...

  • Page 175: Pile Feed - Pneumatic Controls "A"

    5 SCOTTY 5000 PARTS 5-40 5.19 PILE FEED - PNEUMATIC CONTROLS “A” REF. GUARDS & COVERS & REF. GUARDS & MANIFOLDS REF. GUARDS & (ITEM #8) COVERS & COVERS & MANIFOLDS MANIFOLDS (ITEM #9) (ITEM #9) VIEW - - A VIEW - - A REF.
  • Page 176 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--63310 ELBOW, MALE, HW--63350 TEE, UNION, HW--63050 CONNECTOR, MALE, HW--63370 ELBOW, MALE, HW--47045 VALVE, BALL, HW--63150 TUBING, 10 FT. HW--63260 ELBOW, STREET,...

  • Page 177: Pile Feed - Pneumatic Controls "B"

    5 SCOTTY 5000 PARTS 5-42 5.20 PILE FEED - PNEUMATIC CONTROLS “B” VIEW - - A VIEW - - A REF. VACUUM BAR - DRIVE ASS’Y (ITEM REF. GUARDS & COVERS & MANIFOLDS (ITEM #10) REF. GUARDS & COVERS (ITEM #8) REF.
  • Page 178 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--63360 ELBOW, MALE HW--63310 ELBOW, MALE, HW--63300 CONNECTOR, MALE, HW--47090 VALVE, RELIEF HW--47080 GAGE, VACUUM HW--63155 TUBING, 16 FT. HW--63150 TUBING, REF.

  • Page 179: Pile Feed - Belt & Chain Layout

    5 SCOTTY 5000 PARTS 5-44 5.21 PILE FEED - BELT & CHAIN LAYOUT F- -9999- -8 08/2006 Issue 1...
  • Page 180 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--76010 GEARBELT HW--76030 GEARBELT, HW--76050 GEARBELT, HW--77010 ROLLER, CHAIN, HW--77020 CONNECTOR, LINK, 5.21 PILE FEED - BELT & CHAIN LAYOUT 5-45 F- -9999- -8...

  • Page 181: Platen Unit

    5 SCOTTY 5000 PARTS 5-46 5.22 PLATEN UNIT F- -9999- -8 08/2006 Issue 1...
  • Page 182 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ F--0801 FRAME, PLATEN F--0804 PLATE, STOP HW--54020 SCREW, SOC. FLAT HD., HW--56250 DOWEL, PIN, F--0812 PLATE, RETAINING HW--51470 SCREW, SOC. HD. CAP, HW--51080 SCREW, SOC.

  • Page 183: Register Board - Hold Down Plate

    5 SCOTTY 5000 PARTS 5-48 5.23 REGISTER BOARD - HOLD DOWN PLATE F- -9999- -8 08/2006 Issue 1...
  • Page 184 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ RB--0102 COVER, FEED BOARD RB--0107 BAR, R.H. MOUNTING HW--51260 SCREW, SOC. HD. CAP, HW--51230 SCREW, SOC. HD. CAP STEEL BLACK OXIDE HW--57190...

  • Page 185: Register Board - Conveyor

    5 SCOTTY 5000 PARTS 5-50 5.24 REGISTER BOARD - CONVEYOR REF: HOLD DOWN PLATE F- -9999- -8 08/2006 Issue 1...
  • Page 186 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--99010 BELT, RB--0113 BAR, BELT TAKE--UP HW--51380 SCREW, SOC. HD. CAP, HW--98030 COLLAR, 1--PIECE, STEEL BLACK OXIDE HW--84010 BALL, NYLON, RB--0112 ARM, BELT TENSION...

  • Page 187: Middle Register - Hold Down Plate

    5 SCOTTY 5000 PARTS 5-52 5.25 MIDDLE REGISTER - HOLD DOWN PLATE F- -9999- -8 08/2006 Issue 1...
  • Page 188 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ RB--0102 COVER, FEED BOARD RB--0106--1 BAR, R.H. SIDE FRAME HW--51260 SCREW, SOC. HD. CAP, RB--0111 ROLLER, BELT FRONT STEEL BLACK OXIDE HW--52080 SCREW, CUP POINT SOC.

  • Page 189: Middle Register - Conveyor

    5 SCOTTY 5000 PARTS 5-54 5.26 MIDDLE REGISTER - CONVEYOR REF: HOLD DOWN PLATE (ITEM #6) REF: REGISTER BOARD UNIT (ITEM #3) F- -9999- -8 08/2006 Issue 1...
  • Page 190 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--99020 BELT, RB--0113 BAR, BELT TAKE--UP HW--51410 SCREW, SOC. HD. CAP, HW--98030 COLLAR, 1--PIECE, RB--0112 ARM, BELT TENSION HW--84010 BALL, NYLON, HW--52130...

  • Page 191: Middle Register Board Unit

    5 SCOTTY 5000 PARTS 5-56 5.27 MIDDLE REGISTER BOARD UNIT REF: HOLD DOWN PLATE (ITEM #9) REF: CONVEYOR ASSEMBLY (ITEM #3) F- -9999- -8 08/2006 Issue 1...
  • Page 192 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--51380 SCREW, SOC. HD. CAP, HW--79005 SPRING, COMPRESSION, HW--51200 SCREW, SOC. HD. CAP, F--2114 ROLLER, IDLER F--2105 BLOCK, MOUNTING L.H. HW--66070 BEARING, BALL...

  • Page 193: Middle Register Board Drive (A)

    5 SCOTTY 5000 PARTS 5-58 5.28 MIDDLE REGISTER BOARD DRIVE (A) F- -9999- -8 08/2006 Issue 1...
  • Page 194 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--82030 SCREW, LOCK, HW--71030 ROLLER, YOKE HW--51380 SCREW, SOC. HD. CAP, HW--49130 WASHER, D--SHAPE, HW--49050 WASHER, PF--0184 NUT, ACME F--2158 BLOCK, TENSION F--2151 PLATE, L.H.

  • Page 195: Middle Register Board Drive (B)

    5 SCOTTY 5000 PARTS 5-60 5.29 MIDDLE REGISTER BOARD DRIVE (B) FROM: REGISTER BOARD DRIVE (A) (SEE VIEW A) V I E W REF: REGISTER BOARD DRIVE - - 1 (ITEM #17) REF: REGISTER BOARD DRIVE (A) (ITEM #9) F- -9999- -8...
  • Page 196 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--59055 KEY, SQUARE, HW--66040 BALL BEARING F--2153--1 PULLEY, TIMING, F--2156 SHAFT, DRIVE HW--52130 SCREW, SOC. SET, HW--53150 SCREW, BUTTON HD., HW--87070 SPROCKET...

  • Page 197: Tab Cutter - Knife Carrier (L.h.)

    5 SCOTTY 5000 PARTS 5-62 5.30 TAB CUTTER - KNIFE CARRIER (L.H.) F- -9999- -8 08/2006 Issue 1...
  • Page 198 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ F--0505 LEVER, KNIFE C--0507 NUT, ADJ. L.H. ACME THD. HW--51210 SCREW, SHC, 1/4-- C--0523 KNIFE, LOWER L.H C--0524 KNIFE, UPPER L.H. HW--54150 SCREW, FLAT HD.,...

  • Page 199: Tab Cutter - Knife Carrier (R.h.)

    5 SCOTTY 5000 PARTS 5-64 5.31 TAB CUTTER - KNIFE CARRIER (R.H.) F- -9999- -8 08/2006 Issue 1...
  • Page 200 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ F--0505 LEVER, KNIFE HW--64040 BEARING, BRONZE HW--51210 SCREW, SOC. SET, C--0526 KNIFE, LOWER R.H. C--0525 KNIFE, UPPER R.H. HW--54150 SCREW, FLAT HD., HW--54170 SCREW, FLAT HD.,...

  • Page 201: Tab Cutter (A)

    5 SCOTTY 5000 PARTS 5-66 5.32 TAB CUTTER (A) F- -9999- -8 08/2006 Issue 1...
  • Page 202 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ F--0511 ROLLER, RUBBER HW--53140 SCREW, BUTTON HD., F--0512 SHAFT, ROLLER HW--49040 WASHER, FLAT, F--0510 SHAFT, BRACE F--0501 PLATE, REAR L.H. C--0553--C PLATE, CENTER TIE HW--51480 SCREW, SOC.

  • Page 203: Tab Cutter (B)

    5 SCOTTY 5000 PARTS 5-68 5.33 TAB CUTTER (B) REF: KNIFE CARRIER ASSEMBLY (L.H.) F- -9999- -8 08/2006 Issue 1...
  • Page 204 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ F--0504 BAR, GUIDE REAR C--0508 SCREW, ACME F--0503 BAR, GUIDE FRONT HW--57030 PIN, SPRING, F--0514 COUPLING HW--57090 PIN, SPRING, HW--61060 RING, RETAINING HW--51460 SCREW, SOC.

  • Page 205: Tab Cutter Drive Linkage

    5 SCOTTY 5000 PARTS 5-70 5.34 TAB CUTTER DRIVE LINKAGE REF: TAB CUTTER - - A (ITEM #10) F- -9999- -8 08/2006 Issue 1...
  • Page 206 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--51570 SCREW, SOC. HD. CAP, HW--51590 SCREW, SOC. HD. CAP, HW--60150 NUT, HEX HD. JAM, HW--49072 WASHER, FLAT, HW--70050 ROD END, FEMALE HW--51480 SCREW, SOC.

  • Page 207: Tip Die Unit

    5 SCOTTY 5000 PARTS 5-72 5.35 TIP DIE UNIT F- -9999- -8 08/2006 Issue 1...
  • Page 208 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0316 OPENER, PLASTIC, OUTER C--301 GUIDE, PLASTIC HW--51010 SCREW, SOC. HD. CAP, HW--53020 SCREW, BUTTON HD., C--0316--IS OPENER, PLASTIC HW--51010 SCREW, SOC HD, CAP, 5.35 TIP DIE UNIT...

  • Page 209: Handwheel Unit/ Plastic Position/ Tab Position

    5 SCOTTY 5000 PARTS 5-74 5.36 HANDWHEEL UNIT/ PLASTIC POSITION/ TAB POSITION F- -9999- -8 08/2006 Issue 1...
  • Page 210 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--61030 RING, RETAINING, HW--67080 BEARING, NEEDLE, C--0735 HANDLE C--0732 SPACER C--0733 ROD, HANDLE HW--67140 BEARING, NEEDLE, HW--61010 RING, RETAINING, C--0707 RING, VERNIER...

  • Page 211: Handwheel Unit/ Plastic Size

    5 SCOTTY 5000 PARTS 5-76 5.37 HANDWHEEL UNIT/ PLASTIC SIZE F- -9999- -8 08/2006 Issue 1...
  • Page 212 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--61030 RING, RETAINING, C--8803 VERNIER, RING SETTING C--0735 HANDLE HW--67080 BEARING, NEEDLE, C--0733 ROD, HANDLE C--0732 SPACER HW--61010 RING, RETAINING, HW--67140 BEARING, NEEDLE,...

  • Page 213: Handwheel Unit/ Tab Size

    5 SCOTTY 5000 PARTS 5-78 5.38 HANDWHEEL UNIT/ TAB SIZE F- -9999- -8 08/2006 Issue 1...
  • Page 214 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--61030 RING, RETAINING, HW--57110 PIN, SPRING, C--0735 HANDLE C--8803 VERNIER, RING SETTING C--0733 ROD, HANDLE HW--67080 BEARING, NEEDLE, HW--61010 RING, RETAINING, C--0732...

  • Page 215: Handwheel Locator

    5 SCOTTY 5000 PARTS 5-80 5.39 HANDWHEEL LOCATOR TAB SIZE HANDWHEEL TAB POSITION PLASTIC HANDWHEEL POSITION PLASTIC SIZE HANDWHEEL HANDWHEEL F- -9999- -8 08/2006 Issue 1...
  • Page 216 5 SCOTTY 5000 PARTS THIS IS INTENTIONALLY LEFT BLANK 5.39 HANDWHEEL LOCATOR 5-81 F- -9999- -8 08/2006 Issue 1...

  • Page 217: Plastic Feed Unit Assembly (A)

    5 SCOTTY 5000 PARTS 5-82 5.40 PLASTIC FEED UNIT ASSEMBLY (A) ROTATION SLIP NOTE: GREASE AT - ASSEMBLY. LOCK NOTE: GREASE AT - - ASSEMBLY. NOTE: GREASE AT - - ASSEMBLY. F- -9999- -8 08/2006 Issue 1...
  • Page 218 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--53150 SCREW, BUTTON HD., C--0122 BLOCK, SPACER C--0136 PLATE, SLIP CLUTCH HW--52080 SCREW, SET, C--0137 DISC, BRAKE HW--84020 BALL, NYLON, HW--79150 SPRING, COMPRESSED,...

  • Page 219: Plastic Feed Unit Assembly (B)

    5 SCOTTY 5000 PARTS 5-84 5.41 PLASTIC FEED UNIT ASSEMBLY (B) REF: PLASTIC FEED UNIT ASSEMBLY (A) (ITEM #14) REF: PLASTIC FEED -UNIT ASSEMBLY (A) LOCK (ITEM #31) ROTATION SLIP REF: PLASTIC FEED UNIT ASSEMBLY (A) (ITEM #7) F- -9999- -8...
  • Page 220 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--72020 ROLLER, CLUTCH HW--67070 BEARING, NEEDLE C--0124--1 ROLLER C--8608 PULLEY, GEARBELT HW--51120 SCREW, SOC. HD. CAP, C--9104 ARMATURE, HUB C--8801--A GEAR, FEED ROLLER...

  • Page 221: Plastic Feed Assembly (C)

    5 SCOTTY 5000 PARTS 5-86 5.42 PLASTIC FEED ASSEMBLY (C) REF: PLASTIC FEED UNIT ASSEMBLY (A) (ITEM #7) F- -9999- -8 08/2006 Issue 1...
  • Page 222 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0133 SPACER, PLASTIC FEED MOUNTING C--0113 POST, SPACER HW--51250 SCREW, SOC. HD. CAP, HW--51210 SCREW, SOC HD. CAP, HW--57260 PIN, SPRING, C--0114...

  • Page 223: Plastic Feed Unit - Rollers

    5 SCOTTY 5000 PARTS 5-88 5.43 PLASTIC FEED UNIT - ROLLERS REF: PLASTIC FEED UNIT ASSEMBLY (C) (ITEM #4) REF.: PLASTIC FEED UNIT ASSEMBLY (A) (ITEM #7) F- -9999- -8 08/2006 Issue 1...
  • Page 224 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--55200 KNOB, KNURLED, HW--81070 KNOB, KNURLED HW--53180 SCREW, BUTTON HD., HW--52150 SCREW, SOC SET, HW--69140 THRUST RACE C--0138 BRACKET, SENSOR HW--67070 BEARING, NEEDLE...

  • Page 225: Plastic Feed - Slide

    5 SCOTTY 5000 PARTS 5-90 5.44 PLASTIC FEED - SLIDE RE, PLASTIC FEED UNIT ASSEMBLY (A) (ITEM #31) F- -9999- -8 08/2006 Issue 1...
  • Page 226 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--69160 RACE, THRUST HW--63080 PLUG, HW--57170 PIN, SPRING, C--0112 CLAMP, TIMING BELT HW--51240 SCREW, SOC. HD. CAP, HW--51090 SCREW, SOC. HD., CAP,...

  • Page 227: Plastic Feed - Drive

    5 SCOTTY 5000 PARTS 5-92 5.45 PLASTIC FEED - DRIVE REF: PLASTIC FEED UNIT SLIDE F- -9999- -8 08/2006 Issue 1...
  • Page 228 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--66010 BEARING, BALL HW--51380 SCREW, SOC. HD., CAP, C--0104 BLOCK, ROCKER ARM MOUNTING HW--60200 NUT, NYLON INSERT, C--0115--A SLIDE, ARM WELDMENT C--0103...

  • Page 229: Plastic Feed - Covers & Guards

    5 SCOTTY 5000 PARTS 5-94 5.46 PLASTIC FEED - COVERS & GUARDS REF: PLASTIC FEED UNIT REF: F- - 1103; PLATE, MAIN MACH. R.H. F- -9999- -8 08/2006 Issue 1...
  • Page 230 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--1010 BLOCK, MOUNTING C--0135 GUARD HW--51210 SCREW, SOC. HD. CAP, HW--53150 SCREW, BUTTON HD., C--1003 GUARD, PLASTIC FEED HW--54090 SCREW, FLAT HD., 5.46 PLASTIC FEED - COVERS &...

  • Page 231: Plastic Cut - Base

    5 SCOTTY 5000 PARTS 5-96 5.47 PLASTIC CUT - BASE REF. f - - 1103; PLATE - PLATE, MAIN MACH. R.H. F- -9999- -8 08/2006 Issue 1...
  • Page 232 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ C--0244 PLATE, GUIDE C--0219 SHAFT, BAR HW--51080 SCREW, SOC. HD. CAP, C--0218 GUIDE, BAR BRACKET, L.H. C--0239 GUIDE, LOWER TIP HW--51430 SCREW, SOC. HD. CAP, HW--53060 SCREW, BUTTON HD.,...

  • Page 233: Plastic Cut Assembly

    5 SCOTTY 5000 PARTS 5-98 5.48 PLASTIC CUT ASSEMBLY REF: TIP DIE ASSEMBLY REF. F- - 1103; PLATE, MAIN MACH. R.H. REF: PLASTIC CUT BASE REF. F -1102; PLATE, MAIN MACH. L.H. F- -9999- -8 08/2006 Issue 1...
  • Page 234 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--59060 KEY, SQUARE, C--0204 ROD, CONNECTING HW--87090 SPROCKET, HW--57170 PIN, SPRING, HW--52179 SCREW, SOC. SET, C--0203 BLOCK, ADAPTER HW--61160 RING, RETAINING C--0220...

  • Page 235: Plastic Reel Holder

    5 SCOTTY 5000 PARTS 5-100 5.49 PLASTIC REEL HOLDER F- -9999- -8 08/2006 Issue 1...
  • Page 236 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ F--1518 ROLLER, SPACER C--1508 SHAFT, RETAINER HW--51200 SCREW, SOC. HD. CAP, C--1513 ROLLER, PLASTIC GUIDE HW--49040 WASHER, FLAT, C--1505 PLATE, PLASTIC MTG. HUB...

  • Page 237: Pneumatic Controls --1

    5 SCOTTY 5000 PARTS 5-102 5.50 PNEUMATIC CONTROLS - -1 REF: F -0818 AIR CYLINDER FROM PLATEN UNIT. PLATEN CLOSE REF: F- - 0817 AIR CYLINDER FROM PLATEN UNIT. PAPER STOP Q/05 TAB CUT Q/06 REF: F- - 0507 AIR CYLINDER FROM TABCUTTER ASS'Y.
  • Page 238 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--63190 PLUG, MALE, HW--47070 MUFFLER, HW--47040 VALVE, SLIDE, HW--63060 FITTING, HW--63170 NIPPLE, F--4702 MAC VALVE ASS’Y HW--63140 TUBING, 22FT. HW--63030 FITTING, HW--63160...

  • Page 239: Pneumatic Controls --2

    5 SCOTTY 5000 PARTS 5-104 5.51 PNEUMATIC CONTROLS - -2 REF: F- 1103 PLATE, MAIN MACH. R.H. REF: F- 1103 PLATE, MAIN MACH. R.H. REF: F- 0818 AIR CYLINDER FROM PLATEN UNIT. (REF. PNEUMATIC CONTROLS - - 1) REF: F- 0817 AIR CYLINDER FROM PLATEN UNIT.
  • Page 240 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--47050 FILTER, REGULATOR COMBO HW--63092 PLUG, PIPE, HW51230 SCREW, SOC. HD. CAP, HW--47060 BRACKET, C’MTG. HW--51270 SCREW, SOC. HD. CAP, HW--51210 SCREW, SOC. HD. CAP...

  • Page 241: Paper Tray Assembly

    5 SCOTTY 5000 PARTS 5-106 5.52 PAPER TRAY ASSEMBLY REF. LONG SHT. OPTION ONLY. REF. BASE & DRIVE ASSY. F- -9999- -8 08/2006 Issue 1...
  • Page 242 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ F--1207 BLOCK, MTG. RH. F--1206 BLOCK, MTG. LH. HW--51380 SCREW, SHC., HW--81010 KNOB (STANDARD) F--1204 BLOCK, MTG. HW--55470 SCREW, THUMB, HW--52020 SCREW, SET, (LONG.

  • Page 243: Guards & Covers

    5 SCOTTY 5000 PARTS 5-108 5.53 GUARDS & COVERS REF. BASE & DRIVE ASSY. F- -9999- -8 08/2006 Issue 1...
  • Page 244 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ F--1234 COVER, TOP, LEXAN CLEAR HW--53030 SCREW, BUT HD. HW--54092 SCREW, FLAT HD, HW--57260 PIN, SPRING F--1237 YOKE, FRONT HW--51230 SCREW, SHC...

  • Page 245: Base & Drive

    5 SCOTTY 5000 PARTS 5-110 5.54 BASE & DRIVE OPTIC 13 - - OUT OF STOP OPTIC 11 - - TAB CUTTER OPTIC 10 - - PAPER PRESS F- -9999- -8 08/2006 Issue 1...
  • Page 246 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ F--1101 MACHINE BASE HW--87120 SPROCKET DRIVE SHF C--8702 SPROCKET, CROSS SHF, HW--87170 TENSIONER HW--52080 SCREW, SOC. SET, HW--87140 SPROCKET, IDLER C--0907 PIN, IDLER...

  • Page 247: Main Motor & Vacuum Pump

    5 SCOTTY 5000 PARTS 5-112 5.55 MAIN MOTOR & VACUUM PUMP F- -9999- -8 08/2006 Issue 1...
  • Page 248 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--55380 SCREW, HEX HD., F--9700 ELECTRICAL PANEL ASS’Y F--1105 PLATE, MOTOR MOUNTING HW--51480 SCREW, SOC. HD. CAP, HW--51380 SCREW, SOC. HD. CAP,...

  • Page 249: Hold Down Bar

    5 SCOTTY 5000 PARTS 5-114 5.56 HOLD DOWN BAR F- -9999- -8 08/2006 Issue 1...
  • Page 250 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--56187 DOWEL, PIN PULL, HW--66070 BEARING, BALL F--1112 BRACKET, MOUNTING F--1115 HUB, ROLLER HW--51210 SCREW, SOC. HD. CAP, HW--74040 O--RING, PARKER F--1113...

  • Page 251: Drive Belt & Chain Assembly

    5 SCOTTY 5000 PARTS 5-116 5.57 DRIVE BELT & CHAIN ASSEMBLY REF: F -2153 PULLEY, TIMING REF: TAB CUTTER ASS'Y. FROM MIDDLE REGISTER UNIT. REF: FEEDER UNIT. REF: PLASTIC FEEDER UNIT. F- -9999- -8 08/2006 Issue 1...
  • Page 252 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--76060 GEARBELT, HW--77040 ROLLER, CHAIN HW--77050 CONNECTING LINK, HW--77010 ROLLER CHAIN HW--77060 LINK, OFFSET HW--77020 CONNECTING LINK, 5.57 DRIVE BELT & CHAIN ASSEMBLY...

  • Page 253: Chip Removal Vacuum

    5 SCOTTY 5000 PARTS 5-118 5.58 CHIP REMOVAL VACUUM F- -9999- -8 08/2006 Issue 1...
  • Page 254 5 SCOTTY 5000 PARTS ITEM # PART # DESCRIPTION # REQ ITEM # PART # DESCRIPTION # REQ HW--99200 VACUUM HW--99030 HOSE, VACUUM 5.58 CHIP REMOVAL VACUUM 5-119 F- -9999- -8 08/2006 Issue 1...

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