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CoolBot Walk-in Cooler Construction Manual

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PHONE: 888-871-5723
SUPPORT@STOREITCOLD.COM
COOLER CONSTRUCTION GUIDE
2018 © Store It Cold, LLC.
Rev 2018-9a
All Rights Reserved.

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Summary of Contents for CoolBot Walk-in Cooler

  • Page 1 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM COOLER CONSTRUCTION GUIDE 2018 © Store It Cold, LLC. Rev 2018-9a All Rights Reserved.
  • Page 2 • The walk-in cooler will be transported and delivered on a semi-truck. The receiver will be responsible for providing appropriate access to the delivery vehicle and all necessary equipment (or man power) to safely unload the pallets from the carrier.
  • Page 3 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM IMPORTANT! INSPECT SHIPMENT IMMEDIATELY UPON ARRIVAL FOR LOSS OR DAMAGE. LOOK FOR TEARS ON THE PLASTIC WRAPPING, DENTS, CUTS, OR ANY VISIBLE DAMAGE ONCE THE LOAD IS ON THE GROUND BEFORE IT MOVES IN TO YOUR LOCATION AND BEFORE YOU SIGN THE RECEIPT. PLEASE WRITE ANY DAMAGES AND/OR DISCREPANCIES ON BILL OF LADING BEFORE SIGNING AT THE TIME OF DELIVERY AND TAKE PHOTOS OF THE LOAD FROM EVERY SIDE TO SUPPORT YOUR CLAIM.

  • Page 4: Warranty

    PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM WARRANTY ENCLOUSURE 10 YEAR LIMITED WARRANTY The enclosure (Walk-In box) manufacturer warrants to the original purchaser that this pre- engineered wall, ceiling, and floor (if applicable) panels purchased from SIC, are free from defects in material and workmanship for a period of ten (10) years from the date of original shipment under conditions of normal use and service at the original installation site.
  • Page 5 CoolBot. User accepts all responsibility in the use of and monitoring of the CoolBot and A/C. User assumes all risk of loss of property or product due to improper functioning of the CoolBot (or A/C). User assumes all risk of injury and warrants that he/she will defend, indemnify and hold the seller harmless for any direct or consequential harm or damage that may result from the use of this product.
  • Page 6 IMPORTANT YOUR WALK-IN COOLER PANELS, DOOR, SCREEDING OR OUTDOOR PACKAGE PARTS MIGHT DIFFER IN DESIGN OR LOOKS FROM THE ONES SHOWN IN THIS MANUAL. Having a SUCCESSFUL INSTALLATION begins with having a level floor. If the floor is not level, it will be necessary to install shims, under each floor panel cam-lock.
  • Page 7 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM CAM-LOCK MECHANISM Before starting to put your enclosure together, familiarize yourself with the operation of the Cam-lock mechanism. Locks will be on the right side of the panel and they operate in a clockwise rotation to lock. They are accessible through the small holes on the right side of the panel.
  • Page 8 SUPPORT@STOREITCOLD.COM WALK-IN INSTALLATION WITH A FLOOR OPTION YOUR WALK-IN COOLER PANELS, DOOR, SCREEDING OR OUTDOOR PACKAGE PARTS MIGHT DIFFER IN DESIGN OR LOOKS FROM THE ONES SHOWN IN THIS MANUAL. 1. Set the floor panels according to the Set-up drawing included in your documentation.
  • Page 9 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM 3. After all floor panels are level, firmly and securely lock all floor panels together with the Hex Wrench provided in your installation package. Turn it approximately ¾ of a full turn and repeat until all floor panels are securely locked together. 4.
  • Page 10 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM 5. Select the next adjacent wall panel, going in a clockwise direction around the perimeter and follow the same steps as above: Align, lock to the floor, lock to the adjacent wall panel and double check for alignment making sure panel is flush on all sides and on top with the adjacent panels and floor.
  • Page 11 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM TIPS FOR PROPER DOOR INSTALLATION • Level and plumb door frame and frame legs are level to each other. Shim under door frame or floor to achieve level and plumb. • Frame legs are to be in plane with each other. Check with 4’ straight edge across door face at bottom of doorway.
  • Page 12 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM 9. Close the wall enclosure by installing the last wall panel and give a last check around your box to make sure all surfaces are flush and the top edges of the walls are all level. 10. Select the first ceiling panel from your Set-up drawing and place it on the corresponding side of the cooler indicated in the drawing.
  • Page 13 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM 11. Lock the ceiling panel to the wall panels using the Hex Wrench. 12. Proceed with the next adjacent ceiling panel marked in your drawing, making sure that it sits properly on all the tongue and groove edges and that it is flush with the corners and walls on the outside.
  • Page 14 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM 13. Install the last ceiling panel to close the box. 14. IMPORTANT!! Check your box around one last time. Seams in between panels should be tight and flush. Check your door for correct operation. Open your door less than 90° and let it close by itself.
  • Page 15 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM 15. Cover wrench holes with the plastic buttons provided in the installation kit. Use a plastic or regular hammer to gently tap them in place. If the plastic button is falling because the hole was bored a bit bigger you can use a small amount of silicone on the back of the button, to keep the plastic cover in place 16.
  • Page 16 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM SECURING DOOR SILL PLATE (THERESHOLD) TO THE FLOOR NOTE: Coolers with NO floor will NOT have threshold Across the bottom of each door opening is a stainless-steel threshold. Secure the threshold by using self-drilling screws and by screwing them into the floor panel (illustration 1).
  • Page 17 SUPPORT@STOREITCOLD.COM WALK-IN COOLER INSTALLATION WITH OUT FLOOR OPTION YOUR WALK-IN COOLER PANELS, DOOR, SCREEDING OR OUTDOOR PACKAGE PARTS MIGHT DIFFER IN DESIGN OR LOOKS FROM THE ONES SHOWN IN THIS MANUAL. 1. Use a chalk line to mark the installation area to the dimensions of the walk-in as shown in the drawing (Figure 1).
  • Page 18 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM check for alignment making sure panel is flush on all sides and on top with the adjacent panels. 5. Install shims under vinyl screed corners and across as needed, to ensure support panel joints and levelness of panels and walls across the top. 6.
  • Page 19 SUPPORT@STOREITCOLD.COM INSTALLATION OF OUTDOOR PACKAGE (OUTDOOR UNITS ONLY) YOUR WALK-IN COOLER PANELS, DOOR, SCREEDING OR OUTDOOR PACKAGE PARTS MIGHT DIFFER IN DESIGN OR LOOKS FROM THE ONES SHOWN IN THIS MANUAL. Electrical Installations should be done AFTER your outdoor membrane has been installed.
  • Page 20 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM ROOF MEMBRANE (OUTDOOR UNITS ONLY) IMPORTANT Improper installation may result in water accumulation or water infiltration through the membrane. SIC recommends the roof membrane to be installed by a contractor to ensure it is installed correctly. MEMBRANE INSTALLATION ON SMALL COOLERS - ALL SIDES ARE LESS THAN 10FT 1.
  • Page 21 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM 5. After the membrane has been correctly installed and secured to the sides of your cooler, you can trim with a utility knife the excess fabric below the trim if desired. This will give a cleaner and more professional look but it is not necessary. 6.
  • Page 22 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM 2. Proceed to install your first anchor (TRUSS PLATE) at one of the corners of a short side of the Cooler ceiling to keep the membrane in place. Use the black long screws provided. 3. Roll back the membrane from the other end to about half way or more. This will allow for easy pulling on the membrane to make it taut when securing to the ceiling with the anchors (TRUSS PLATES).
  • Page 23 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM 5. Continue the same way installing horizontal rows of 3 anchors around every 24 inches as you unroll and pull tight on the membrane each time you are screwing a new row of anchors. 8. Starting at the front of the cooler, pull down on the membrane and secure to the wall by installing the metal trimming provided.
  • Page 24 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM 9. Repeat the same process for the back side of the cooler. 10. After the front and back part of the membrane have been secured, proceed to one of the sides of the cooler. Tuck the excess fabric at the front corner underneath the membrane to create a nice fold.
  • Page 25 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM A/C INSTALLATION INTRUCTIONS This is a quick, simple guide to install your LG unit in your Cooler enclosure. Please read the OWNER’S MANUAL supplied with your A/C unit to familiarize yourself with the PROPER operation, maintenance, usage, and installation of your A/C unit. 1.
  • Page 26 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM bottom of your A/C cabinet to screw in place to the edge of the precut hole on the wall panel. 6. Slide the unit inside the cabinet. 7. Do not install the front cover of the A/C at this point. 8.

  • Page 27: Electrical Installation

    The enclosure does not have any predrilled access holes or electrical hookups from the factory. Electrical installation for your cooler SHOULD be performed by a qualified electrician to ensure correct power supply, wiring, and compliance with local codes. Required Connections Cooler Door CoolBot 6 x 6 120V 120V 120V 8 x 8...
  • Page 28 A/C unit shipped with your Cooler (18K or 24K BTU ONLY). • A 115V 50-60Hz single phase connection is required on the back (or sides) to supply power to the CoolBot Digital controller. LIGHT SWITCH AND LIGHT FIXTURE...
  • Page 29 PHONE: 888-871-5723 SUPPORT@STOREITCOLD.COM ELECTRICAL WIRING FOR 1967-2 ELECTRICAL WIRING FOR 1967-3 2018 © Store It Cold, LLC. Rev 2018-9a All Rights Reserved.

  • Page 30: Operation

    OPERATION AND MAINTENACE INSTRUCTIONS 1. OPERATION • Product inside your walk-in cooler should not be overloaded or tightly stacked as to inhibit proper air flow and air distribution throughout the box. • DO NOT STACK PRODUCT INFRONT OF THE A/C.