MECNOSUD SP80 Instruction Manual
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MECNOSUD SP80 Instruction Manual

Automatic spiral mixer
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INSTRUCTION MANUAL
AUTOMATIC SPIRAL MIXER
SP60-80-100-130-160-200-250
SP80R-100R-130R-160R-200R-250R
Edition 10/2017

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Summary of Contents for MECNOSUD SP80

  • Page 1 INSTRUCTION MANUAL AUTOMATIC SPIRAL MIXER SP60-80-100-130-160-200-250 SP80R-100R-130R-160R-200R-250R Edition 10/2017...

  • Page 2: Table Of Contents

    INDEX CHAPTER 1. GENERAL INFORMATIONS ..............4 PREFACE ..............................4 MACHINE IDENTIFICATION DETAILS ......................4 WARRANTY ............................... 4 MACHINE SPECIFICATIONS ........................4 1.4.1 TECHNICAL SPECIFICATIONS ......................5 RELEVANT REGULATIONS ......................... 6 OPERATING AREA ............................. 6 SAFETY AND HEALTH WARNINGS ......................7 1.7.1 POWDERS RISK..........................
  • Page 3 POSSIBLE FAILURE AND/OR ANOMALIES ....................22 CHAPTER 6. LIST OF ENCLOSED DOCUMENTS ............23 DRAWING SP 60-80-100-130-160-200-250 ...................24 SPARE PARTS SP60- SP80- SP100- SP130- SP160- SP200- SP250 ............25 DRAWING SP 80R-100R-130R-160R-200R-250R..................28 SPARE PARTS SP80R- SP100R- SP130R-SP160R-SP200R-SP250R ............29 ELECTRICAL POWER SCHEME .........................30 CONTROL CIRCUITS ..........................30...

  • Page 4: Chapter 1. General Informations

    CHAPTER 1. GENERAL INFORMATIONS 1.1 PREFACE This manual is directed towards those who install, operate and maintain the machine so that they can take advantage of the characteristics of the product in the best way. It is important that this manual is kept and remains with the machine if it is moved or if ownership changes so that it can be consulted under all circumstances and therefore the necessary information is available to operate it within safe conditions.

  • Page 5: Technical Specifications

    European regulations Pict. 1.1 - Dimensions Tab. 1.1 - Dimensions Model SP60-SP60R 1180 1312 SP80-SP80R 1305 1460 SP100-SP100R 1305 1460 SP130-SP130R 1355 1460...

  • Page 6: Relevant Regulations

    Spiral motor Kneading capacity Flour capacity Bowl volume Bowl motor Weight Model speed SP60 1.5/3 0.55 SP80 3/5.2 0.75 SP100 3/5.2 0.75 SP130 3/5.2 0.75 SP160 4.5/7.8 SP200 6.5/11 SP250 6.5/11 Tab. 1.3 - SP 80R-100R-130R-160R-200R-250R Tecnical specifications Model Kneading capacity...

  • Page 7: Safety And Health Warnings

    Pict. 1.2: Operating area 1.7 SAFETY AND HEALTH WARNINGS Although the machine is built in conformity to the required security rules regarding electrical, mechanical and hygienic regulation it can be dangerous if: Used in case and condition different to those described by the manufacturer. ·...

  • Page 8: Powders Risk

    observance or non-respect of instructions s for installation, use and maintenance contained in this manual. 1.7.1 POWDERS RISK During the loading operations of the dry products in the bowl or during the normal working some hanged dusts can be determined (for example flour dust). The ingredients and the packaged products must be handled with care, reducing at minimum the height over the bowl from which they are poured.

  • Page 9: Chapter 2. Installation Of Machine

    CHAPTER 2. INSTALLATION OF MACHINE The machine should be installed in a well-ventilated room protected from dust and direct contact with atmospheric agents. The machine must remain packed until the final installation at the place of employment. 2.1 ENVIRONMENTAL CONDITIONS OF INSTALLATION SITE The environmental conditions in which the machine must be installed must follow these characteristics: Temperature: +5/+40°...

  • Page 10: Adjustments

    Pict. 2.2 Remove the docking device Pos. 2, introduce the lifting forks Pos.4 as shown in Pict. 2.2 and carefully lift the machine. 2.3 ADJUSTMENTS After positioning in the selected area, adjust the front leveling feet Pos.51 Pict.2.3 with the3 lobe handwheel Pos.
  • Page 11 ATTENTION: Before proceeding to the electrical connection, ensure that voltage and frequency are the same declared by the Manufacturer and shown on the identification plate. The electric net must be provided with an automatic differential switch and this has to be suitable to the machine The electrical plug must be easy to access, no moving should be necessary.

  • Page 12: Chapter 3. Control Devices

    CHAPTER 3. CONTROL DEVICES The control panel of the machine (Pict. 3.1) is placed in front of the machine and it includes all the necessary push-buttons for its working /driving gears, planning of the dough times, reversal of the rotator movement of the bowl) 3.1 ELECTRO-MECHANICAL CONTROL PANEL Pict.3.1...

  • Page 13: Chapter 4. Use Of The Machine

    CHAPTER 4. USE OF THE MACHINE 4.1 TESTING Before starting the machine, the safety devices should be checked according to the following procedure: while the machine is working, press the emergency button (Pos. 3 Pict.. 3.1). The machine should stop immediately.

  • Page 14: Machine Start-Up

    To add ingredients during the work cycle, lift up Mobile Protect Pos.4 Pict.4.1, add the ingredients, lower the protection and press START. Pict. 4.1 4.4 MACHINE START-UP Before starting the machine: 1. Connect the feeling cable to the electric connection 2.

  • Page 15: Nd Speed

    ALTERNATIVELY, PROCEED AS FOLLOWS: 1. Position the selector Pos.6 (Pict. 3.1) in position ON 2. Rotate the Timer 1 knob to the M position (manual) 3. Decide the bowl rotation direction with the selector Pos.9 Pict. 3.1 (otherwise the bowl does not rotate) 4.

  • Page 16: Automatic Modo- Two Speeds

    NOTE: Through the selector Pos 9(Pict. 3.1), it is possible to reverse the rotation direction of the bowl. To work in automatic mode at 2 speed, proceed as follows: 1. Position the selector Pos.6 (Pict.3.1) in position ON 2. Rotate the Timer 1 knob clockwise (to the right) to the E position (Timer 1 excluded) 3.

  • Page 17: Stopping Machine

    4.7 STOPPING MACHINE MANUAL MODE: Press STOP button Pos. 8 Pict. 3.1 or lift the protection grid AUTOMATIC MODE: The machine will stop automatically at the end of the cycle (at the end of the time period set) EMERGENCY STOP: Press Emergency stop button ( red mushroom-headed button) Pos. 3 (Pict. 3.1). If the AUTOMATIC MODE is selected, when pressing the red mushroom emergency button (Pos.

  • Page 18: Chapter 5. Maintenance

    CHAPTER 5. MAINTENANCE ATTENTION: Before you start clearing or servicing the machine, verify that power has been turned off. In any case of malfunctioning or damage of the machine you must apply for authorized assistance from the manufacturer. Maintenance is divided into two categories: ordinary maintenance and programmed maintenance 5.1 ORDINARY MAINTENANCE For ordinary maintenance we intend all the operations that can be done by the operator only after having read carefully the instructions given in this section.

  • Page 19: Spiral Belts Tension Adjustment

    5.2.1 SPIRAL BELTS TENSION ADJUSTMENT 5.2.1.1 MOD. SP60,SP80,SP100,SP130,SP160, SP200,SP250 Proceed as follows: 1. Unscrew the screws Pos.6 2. Remove the head cover Pos.5 3. Loosen the four screws Pos.2 that sustain the motor without unscrewing them completely 4. Loosen the nut Pos.3 5.

  • Page 20: Bowl Belts Tension Adjustment

    5.2.2 BOWL BELTS TENSION ADJUSTMENT Proceed as follows: 1. Unscrew the four screws Pos. 3 2. Disassemble the side cover Pos.4 3. To adjust the tension of belts Pos.1, loosen the nut Pos.6 and turn the nut Pos.8 4. To adjust the tension of belts Pos.1, loosen the nut Pos.6 and turn the nut Pos.7 5.

  • Page 21: Spiral Bearings Replace

    5.2.4 SPIRAL BEARINGS REPLACE Pict.5.5 Pict.5.6 Pict. 5.7 Pict. 5.8 Proceed as follows: 1. Unscrew the screws Pos.2 and Remove the head cover Pos.1 (look at the Pict. 5.5) 2. Loosen the four nuts Pos.4(look at the Pict. 5.5) 3. Loosen the nuts Pos.5 (look at the Pict. 5.5) to loosen the belts tension 4.

  • Page 22: Possible Failure And/Or Anomalies

    7. Unscrew the screws Pos.3 and remove the piece Pos.4 (look at Pict. 5.7) 8. Unscrew the screws Pos.78 (look at Pict. 5.7) than remove the element (look at Pict. 5.8) composed of pieces Pos. 10, Pos. 11, Pos. 12, Pos. 13 9.

  • Page 23: Chapter 6. List Of Enclosed Documents

    CHAPTER 6. LIST OF ENCLOSED DOCUMENTS 6.1 –Drawing SP60-SP80-SP100-SP130-SP160-SP200-SP250 6.2 – Spare parts SP60-SP80-SP100-SP130-SP160-SP200-SP250 6.3 –Drawing SP80R-SP100R-SP130R-SP160R-SP200R-SP250R 6.4 - Spare parts SP80R-SP100R-SP130R-SP160R-SP200R-SP250R 6.5 - Power scheme 6.6 – Control circuit 6.7 - Contacts...

  • Page 25: Spare Parts Sp60- Sp80- Sp100- Sp130- Sp160- Sp200- Sp250

    6.2 SPARE PARTS SP60- SP80- SP100- SP130- SP160- SP200- SP250 DESCRIZIONE SP60 SP80 SP100 SP130 SP160 SP200 SP250 SPIRALE SP060001 SPX80001 SPX80001 SP013001 SPX16001 SPX16001 SP025001 VITE 07112035 07116040 07116040 07116040 07116040 07116040 07116050 PIANTONE SP060003 SPX80003 SPX80003 SP013003 SPX16003...
  • Page 26 DESCRIZIONE SP60 SP80 SP100 SP130 SP160 SP200 SP250 CUSCINETTO C33082RS C33082RS C33082RS C33082RS C33082RS C33082RS C33082RS MOLLA A TAZZA 064D1200 064D1200 064D1200 064D1200 064D1200 064D1200 064D1200 SUPPORTO RINVIO SPX60046 SPX60046 SPX60046 SPX60046 SPX60046 SPX60046 SPX60046 RUOTA GIREVOLE SPX60047 SPX60047 SPX60047...
  • Page 27 DESCRIZIONE SP60 SP80 SP100 SP130 SP160 SP200 SP250 SCATOLA QUADRO SP060099 SPX80099 SPX80099 SPX80099 SPX80099 SPX80099 SPX80099 ELETTRICO IMPIANTO ELETTRICO SP060167 SPX80167 SPX80167 SPX80167 SPX16167 SPX16167 SPX16167 VITE 02606020 02606020 02606020 02606020 02606020 02606020 02606020 GUARNIZIONE SPX60102 SPX80102 SPX80102 SPX80102...

  • Page 29: Spare Parts Sp80R- Sp100R- Sp130R-Sp160R-Sp200R-Sp250R

    6.4 SPARE PARTS SP80R- SP100R- SP130R-SP160R-SP200R-SP250R DESCRIZIONE SP80R SP100R SP130R SP160R SP200R SP250R SPIRALE SPX80001 SPX80001 SP013001 SPX16001 SPX16001 SP025001 VITE 07116040 07116040 07116040 07116040 07116040 07116050 PIANTONE SPX80003 SPX80003 SP013003 SPX16003 SPX16003 SPX16003 VITE TE 07014045 07014045 07014045 07014045 07014045 07014045 ALBERO SPIRALE...

  • Page 30: Electrical Power Scheme

    DESCRIZIONE SP80R SP100R SP130R SP160R SP200R SP250R RUOTA GIREVOLE SPX60047 SPX60047 SPX60047 SPX60047 SPX60047 SPX60047 SPINOTTO SUPPORTO RINVIO SPX60048 SPX60048 SPX60048 SPX60048 SPX60048 SPX60048 ALBERO PULEGGIA SPX80049 SPX80049 SPX80049 SPX16049 SPX16049 SPX16049 CINGHIA SPX60015 SPX60015 SP013050 SPX80015 SPX80015 SPX80015 VITE 02612035 02612035 02612035...
  • Page 31 DESCRIZIONE SP80R SP100R SP130R SP160R SP200R SP250R CARTER QUADRO ELETTRICO SPX80103 SPX80103 SPX80103 SPX80103 SPX80103 SPX80103 VITE 10406040 10406040 10406040 10406040 10406040 10406040 INTERRUTTORE GENERALE TELAIO SPX80106 SPX80106 SPX80106 SPX16106 SPX16106 SP025106 GUARNIZIONE CARTER SPX80107 SPX80107 SPX80107 SPX80107 SPX80107 SPX80107 CARTER BASE SPX80108 SPX80108...
  • Page 32 DESCRIZIONE SP80R SP100R SP130R SP160R SP200R SP250R VITE 02610060 02610060 02610060 02610060 02610060 02610060 CUSCINETTO C62042RS C62042RS C62042RS C62042RS C62042RS C62042RS...

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