ACS contsys Hydrocont K Technical Manual

Hydrostatic filling level sensor

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Technical manual
Hydrocont K
Hydrostatic filling level sensor
for continuous measurement
of filling levels in liquids
High accuracy and long term stable filling level measurement
Ceramic highly overload resp. pressure blow resistive membrane
Various usability, especially for hygienic applications
Large selection of styles and materials
ATEX II 1/2 G Ex ia IIC T4 Ga/Gb resp. ATEX II 2 G Ex ib IIC T4 Gb
Certificated for the use in explosive hazardous areas
Integrated evaluation electronic in 2-wire-technology with signal 4...20mA
Integrated over voltage protection
Adjustable measuring signal – adjustable signal damping
L a u t e r b a c h s t r . 5 7 – 8 4 3 0 7 E g g e n f e l d e n – G e r m a n y
T e l : + 4 9 8 7 2 1 / 9 6 6 8 - 0 – F a x : + 4 9 8 7 2 1 / 9 6 6 8 - 3 0
i n f o @ a c s - c o n t r o l s y s t e m . d e
BA 0113
w w w . a c s - c o n t r o l s y s t e m . d e
Filling level

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Summary of Contents for ACS contsys Hydrocont K

  • Page 1 Technical manual BA 0113 Filling level Hydrocont K Hydrostatic filling level sensor for continuous measurement of filling levels in liquids High accuracy and long term stable filling level measurement Ceramic highly overload resp. pressure blow resistive membrane Various usability, especially for hygienic applications Large selection of styles and materials ATEX II 1/2 G Ex ia IIC T4 Ga/Gb resp.
  • Page 2: Table Of Contents

    Hydrocont K Index Application ..………………..................... 3 Function ........................3 Permissible pressure to the measurement membrane ..........4 Safety notes ........................5 Safety notes ......................5 Installation ........................6 Maintenance ..………....................6 Repair ..........................6 Electrical connection .…....................7 Operation elements - adjustment .................
  • Page 3: Application

    By using suitable materials like PEEK, FEP or also FFKM, the device can also be used at applications with especially aggressive liquids. Function The device Hydrocont K is sunken down into the liquid by the carrying cable or mounted by the respective process connection into the wall of the container or pipe Measuring principle The device Hydrocont B is used for filling level measurement by measuring the hydrostatic pressure.
  • Page 4: Permissible Pressure To The Measurement Membrane

    Hydrocont K Permissible pressure to the measuring membrane measurement range vacuum overload / burst pressure 0…50 mbar 0,7 bar +4 bar 0…100 mbar 0,7 bar +4 bar 0…200 mbar 0,5 bar +6 bar 0…400 mbar 0 bar +6 bar 0…1000 mbar...
  • Page 5: Safety Notes

    Hydrocont K Safety notes Each person that is engaged with inauguration and operation of this device, must have read and understood this technical manual and especially the safety notes. Installation, electrical connection, inauguration and operation of the device must be made by a qualified employee according to the informations in this technical manual and the relevant standards and rules.
  • Page 6: Installation

    Hydrocont K Installation The installation of the device at locations where high pressure blows can occur should be avoided. The installation of the device should be made if possible at temperature calmed places to get a reliable measuring result. Large temperature steps, e.g. at filling of a hot medium into a cold system, can produce a short-time higher measuring signal deviation at the variants with ceramic measuring membrane.
  • Page 7: Electrical Connection

    Hydrocont K Electrical connection The electrical connection of the device must be carried out according to the respective country specific standards. Incorrect installation or adjustment could cause applicationally conditioned risks. Use only twisted shielded signal and measurement wires and install these wires separated from power leading wires.
  • Page 8: Operation Elements - Adjustment

    Hydrocont K Operation elements - adjustment 1 2 3 4 adjustment trimmer adjustment trimmer zero value end value / span Zero V = 12,5...45V DC adjustment trimmer damping Adjustment trimmer zero value resp. end value For adjustment of the measuring range at zero and end value.
  • Page 9: Technical Data

    Hydrocont K Technical data Auxiliary supply Supply voltage: reverse polarity protected 12,5 to 45 V DC for Ex-variant 12,5 V to 30 V DC Ripple voltage: 2 V condition: within the permitted supply voltage range Signal output 4...20mA Signal type: linear characteristic from ...
  • Page 10: Environmental Conditions

    Hydrocont K Technical data Materials Membrane: Ceramic AL 99,9% (medium contact) Steel 1.4404 (AISI 316L) high temperature variant – type H Probe: Steel 1.4404 (AISI 316L) / 1.4571 (AISI 316Ti) / (medium contact) navy bronze CU SN 12 / hastelloy C / PEEK Carrying cable: PE –...
  • Page 11: Dimension Drawing

    Hydrocont K Dimension drawing page 11 of 16...
  • Page 12 Hydrocont K Dimension drawing page 12 of 16...
  • Page 13: Order Code Overview

    Hydrocont K Order code Type: Standard Ex0K ATEX II 1/2 G Ex ia IIC T4 Ga/Gb Ex1K ATEX II 2 G Ex ib IIC T4 Gb Variant: Standard process connection type A – G 1½“ Short style process connection type A – G 1½“...
  • Page 14: Dimension Drawing - Variant With Material Peek

    Hydrocont K Dimension drawing Variant with material PEEK for aggressive liquids page 14 of 16...
  • Page 15: Order Code Overview - Variant With Material Peek

    Hydrocont K Order code Variant with material PEEK for aggressive liquids Type: Standard Ex0K ATEX II 1/2 G Ex ia IIC T4 Ga/Gb Ex1K ATEX II 2 G Ex ib IIC T4 Gb Variant: Standard process connection type 6 – G 1½“...
  • Page 16 Hydrocont K page 16 of 16...

Table of Contents