Polar Air PP05H080I1 Operating Instructions Manual
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Polar Air PP05H080I1 Operating Instructions Manual

Polar air electric operated, two-stage, 5-10 hp piston air compressors
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Operating Instructions
ELECTRIC OPERATED,
PISTON COMPRESSORS
Polar Air designs and manufactures products for safe operation. However,
operators and maintenance persons are responsible for maintaining
safety. All safety precautions are included to provide a guideline for
minimizing the possibility of accidents and property damage while
equipment is in operation. Keep these instructions for reference.
PMNP000001 1110

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Summary of Contents for Polar Air PP05H080I1

  • Page 1 Operating Instructions ELECTRIC OPERATED, PISTON COMPRESSORS Polar Air designs and manufactures products for safe operation. However, operators and maintenance persons are responsible for maintaining safety. All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in operation.

  • Page 2: Table Of Contents

    Electrical Safety ....7 Wiring Installation ....7 Polar Air Electric Operated, Two-Stage, 5-10 Hp Piston Air Compressors Model...

  • Page 3: Description

    Operating Instructions Polar Air Electric Operated, Two-Stage, 15-25 Hp Piston Air Compressors Model PP15V120Y3 PP15H120Y3 PP20H120V3 PP25H120V3 15 Hp 15 Hp 20 Hp 25 Hp Description Three Phase Three Phase Three Phase Three Phase SCFM @ 175 psi 52.0 52.0 68.0...

  • Page 4: Basic Guidelines

    Polar Air Electric Operated, Piston Compressors Safety Breathable Air 1. NEVER use air from this compressor for This manual contains very important information to breathable air except in full compliance with know and understand. This is provided for SAFETY OSHA Standards 29 CFR 1910 and any other and to PREVENT EQUIPMENT PROBLEMS.

  • Page 5: Forklift Safety

    Operating Instructions Forklift Safety Damage may result in bursting and cause injury or property damage. 1. Make sure lift operator stays aware while moving compressor. Installation 2. Be sure load is secure and well balanced Area before moving the compressor. 1.

  • Page 6: Piping / Tank Installation

    Polar Air Electric Operated, Piston Compressors Piping / Tank Installation Minimum Pipe Size For Compressed Air Lines 1. Place tank feet on 1/4” thick rubber pads. (Pipe size shown in inches) Thicker padding will increase vibration and Length Of Piping System...

  • Page 7: Electrical Safety

    Breaker equipment grounding conductors. Power Supply 1. Follow all NEC and local codes for electrical wiring. 220 V Allow only authorized Polar Air service person or Power Power certified electrician to install electrical compo- nents. 2. Put unit on dedicated circuit and make sure no other electrical equipment is wired into it.

  • Page 8: Operation

    Polar Air Electric Operated, Piston Compressors Breaker Breaker Power Supply Power Supply Wire connection Wire connection 220 V 220 V from coil to from coil to pressure switch pressure switch Common Common Power Power Power Power Power ground wire ground wire...

  • Page 9: Start Up

    Operating Instructions Keep all persons away from the discharge opening of hoses or tools or other points of compressed air discharge. If the machine is To pump installed in an enclosed area, be unloaders sure to vent the relief valve outside of the structure or to an unoccupied area.

  • Page 10: Belt Adjustment

    Polar Air Electric Operated, Piston Compressors 5. Keep all body parts and any hand-held tools or other conductive objects away from exposed live parts of the electrical system. Pull ring on When making repairs or adjustments, stand safety valve before each use.

  • Page 11: Maintenance Schedule

    Operating Instructions Maintenance Schedule Daily Check oil level Check safety valve Check for unusual operation. Correct Drain tank and traps before damage occurs. Weekly Clean air filter General unit cleaning Check for unusual operation. Change oil (after first 50 hours) Correct before damage occurs.

  • Page 12: Warranty Statement

    Warranty Statement EATON COMPRESSOR AND FABRICATION CO., INC. (and each of its subsidiaries, including POLAR AIR COMPRESSORS, INC.) makes the following Warranties: 1. THAT EACH ROTARY SCREW AIR COMPRESSOR PUMP TO BE FREE FROM DEFECTS IN MATERIAL, WORKMANSHIP, AND PARTS FOR 10 YEARS ON THE ROTARY SCREW AIR COMPRES- SOR PUMP FROM THE DATE OF PURCHASE.
  • Page 13 Operating Instructions SPLASH LUBRICATED AIR COMPRESSOR PUMPS Airbase Industries designs and manufactures products for safe operation. However, operators and maintenance persons are responsibile for maintaining safety. All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in operation. Keep these instructions for reference. Unit configuration and appearance varies by model.
  • Page 14 Splash Lubricated, Air Compressor Pumps SINGLE STAGE Splash Lubricated, Air Compressor Pumps Model APP2V0313S APP3Y0518S APP2V0732S Description 7.5HP CFM Displacement CFM @ Pressure (100 psi) 10.2 14.1 Max PSI Noise DB(A) Outlet Connection NPT 1/2” NPT 1/2” NPT 3/4” Pump RPM Bolt Pattern 8-3/16 x 4-5/8 8-1/4 x 5-1/4...

  • Page 15: Basic Guidelines

    Operating Instructions Death or serious injury can result Safety from inhaling compressed air This manual contains very important information to without using proper safety know and understand. This is provided for SAFETY equipment. See OSHA standards and to PREVENT EQUIPMENT PROBLEMS. To help un- on safety equipment.

  • Page 16: Piping Safety Steps

    Splash Lubricated, Air Compressor Pumps 3. If acid is used in operating environment or air is dust laden, pipe intake to outside, fresh air. Increase pipe size by one size for every 20 feet of run. Be sure to install pro- tective hood around intake filter.
  • Page 17 Operating Instructions Pulley Size Chart (Pulley size in inches) Pump Electric 1750 RPM 3450 RPM Gas Engine Gas Engine Model No. Motor - Hp 4 Pole Motor 2 Pole Motor Pulley Size APP2V0313S 2.75 APP3Y0518S 2.75 APP3Y0518S 5.75 2.75 APP3Y0521T APP2V0732S 2.75 APP2I0524T...

  • Page 18: Operation

    Splash Lubricated, Air Compressor Pumps 12. Test entire piping system before underground lines are buried. Be sure to find and repair all leaks before using compressor. Never exceed recommended Oil level should be to pressure or speed while operating center of red circle in compressor.

  • Page 19: Maintenance

    Operating Instructions Maintenance Inspect belt tension after first 30 hours of operation then every 30 days. Safety Steps 1. Proper belt tension is determined by pressing Disconnect, tag and lock out power on belt midway between motor pulley and source then release all pressure from flywheel.

  • Page 20: Troubleshooting

    Splash Lubricated, Air Compressor Pumps Troubleshooting Chart Problem Possible Causes Resolutions Low air pressure 1. Clogged inlet filter 1. Disassemble valve, clean thorougly 2. Air leak(s) in system 2. Use soapy water to locate leaks, replace or tighten threaded parts 3.
  • Page 21 APP3Y1544T - EC-15T OWNER’S MANUAL Introduction In order to receive maximum performance and long life from your compressor, the following instructions should be carefully read and all points regarding installation and operation of the unit should be noted and observed. A careful reading of this manual, prior to connecting anything to the motor or compressor, will pay dividends in terms of trouble-free operation.
  • Page 22 APP3Y1544T - EC-15T POWER SUPPLY AND WIRING • Connection should be made by a licensed electrician. • Never connect power source to pressure switch. • Power source is connected at the magnetic starter. • A magnetic starter is required if not already part of the unit. •...
  • Page 23 APP3Y1544T - EC-15T Caution Never install a shut-off valve, such as a glove or gate valve, between the compressor discharge opening and the receiver unless a safety valve is installed in the line between this valve and the compressor. Never operate pump at pressures or speeds in excess of those recommended by factory.
  • Page 24 APP3Y1544T - EC-15T Continuous Run During heavy use or sand blasting, we recommend using the continuous run feature. If you follow the ¼” copper line that runs across the cylinder heads down to the tank you will find the red handle ¼” Ball valve, it will be in the open position, this is the continuous run.
  • Page 25 APP3Y1544T - EC-15T Maintenance-Trouble Shooting-Repairs SLOW PUMPING OR INSUFFICIENT PRESSURE CAN BE CAUSED BY: Clogged inlet filter-(Disassemble and clean thoroughly) Leaks in airlines, valves, fittings, etc.-(Located using soapy water if necessary; replace or tighten threaded parts) Compressor too small for equipment being operated-(Check air requirements and add to compressor capacity-consult dealer).

  • Page 26: Warranty

    APP3Y1544T - EC-15T LIMITED FIVE -YEAR WARRANTY EATON COMPRESSOR & FABRICATION WARRANTS EACH COMPRESSOR UNIT TO BE FREE FROM DEFECTS IN MATERIAL, WORKMANSHIP, AND PARTS FOR 5 YEARS ON THE COMPRESSOR FROM THE DATE OF PURCHASE. (Eaton Compressor & Fabrication is not responsible for downtime during warranty service. If downtime is necessary, Purchaser is required to have redundant compressor.) Warranty repairs shall not include freight costs.
  • Page 27 APP3Y1544T - EC-15T MAINTENANCE SCHEDULE & LOG Unit Model Number Serial Number Compressor Model Number Compressor Serial Number Date Purchased DATE DESCRIPTION OF MAINTENANCE PROVIDED...
  • Page 28 DATE DESCRIPTION REV BY DATE APPD XXXXXX XX-XX XXXX xx-xx- DR BY: DR BY DATE: GEOMETRIC CHARACTERISTICS & SYMBOLS 1000 CASS DR UNLESS OTHERWISE SPECIFIED ALAN CAIN 04/05/2015 FLATNESS CLAYTON, OHIO DIM. TOLERANCES ARE AS FOLLOWS: STRAIGHTNESS 45315 XXXX APPD: APPD DATE: ANGULARITY INCH...
  • Page 29 DATE DESCRIPTION REV BY DATE APPD XXXXXX XX-XX XXXX xx-xx- DR BY: DR BY DATE: GEOMETRIC CHARACTERISTICS & SYMBOLS 1000 CASS DR UNLESS OTHERWISE SPECIFIED W.R. WATKINS 01-10-2012 FLATNESS CLAYTON, OHIO DIM. TOLERANCES ARE AS FOLLOWS: STRAIGHTNESS 45315 XXXX APPD: APPD DATE: ANGULARITY INCH...
  • Page 30 EC15 (15HP - 3 CYL.- 2 STAGE) PARTS IN DETAILS PAGE 1 Item Part No. NAME UNIT QTY Item Part No. NAME UNIT BOLT028 BOLT,HEX M12-1.75-50 WASHER010 LOCK WASHER 12MM WASHER010 WASHER,LOCK, 12MM BOLT024 BOLT,HEX M12-1.75-30MM WASHER021 FLAT WASHER, FLYWHELL CYLINDER15 CYLINDER LP FLYWHEEL001...
  • Page 31 EC15 (15HP - 3 CYL.- 2 STAGE) PARTS IN DETAILS PAGE 2 Item Part No. NAME UNIT QTY Item Part No. NAME UNIT ROD011 CONNECTING ROD HP RING017 SNAP RING HP PIN001 WRIST PIN HP PISTON010 PISTON HP STEEL RING007 RING SET HP CYLINDER014 CYLINDER HP...

This manual is also suitable for:

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