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Table of Contents
Summary of Contents for PennyHydraulics LoadLift range
- Page 3 LoadLift Operating and Maintenance Instructions Station Road Clowne Chesterfield Derbyshire S43 4AB Tel: 01246 811475 Fax: 01246 810403 E-mail: sales@pennyhydraulics.com Website: www.pennyhydraulics.com...
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Page 4: Safety Warning
Safety Warning In the interest of safety, all personnel involved in the operation of the LoadLift must read and understand this operation manual. If they do not then they must not operate the equipment. • Before any operation, check that the relevant documentation is available, in order and current. -
Page 5: Table Of Contents
CONTENTS Page 2. Safety Warning 3. Contents 4. Introduction 5. Operation 6. Fault Finding 7. Warranty Policy 8. Maintenance, Recommended Spares, Recommended Lubricants 9. Statutory Obligations 11. Service Contract 12. Technical Data 14. Declaration of Conformity 15. Signs 17. Parts List 18. -
Page 6: Introduction
Introduction Thank you for purchasing a Penny Hydraulics LoadLift. The LoadLift is a vehicle mounted loading platform designed and manufactured at our factory in Clowne, Chesterfield to safely lift loads of up to 350kg., subject to model type It can also be adapted for use in fixed and static applications. Operation is by fail safe, pendant pushbutton control. -
Page 7: Operation
Method of Operation Before operation, please read the operating instructions and ensure all persons involved in the lift are familiar with the equipment and local requirements. Ensure the vehicle is on firm and level ground with the handbrake applied and wheel chocks deployed where necessary. -
Page 8: Fault Finding
Fault Finding FAULT CAUSE RECTIFY System Will Not Energize Faulty Earth Check Earth Connections, When Isolator Is Switched Clean And Re Make. Faulty Supply From Battery Check Fuses And Replace If Necessary System Energizes But Lift Faulty Supply From Control Check 5A Fuses And Will Not Operate Replace If Necessary... - Page 9 Any claim under warranty must be made in the first instance by contacting Penny Hydraulics Ltd Service Department on 01246 811475 or via email at service@pennyhydraulics.com. The decision will then be made on how best to proceed after consultation with the customer.
- Page 10 Maintenance Your LoadLift is subject to the LIFTING OPERATIONS AND LIFTING EQUIPMENT (LOLER) regulations 1998 which is a statutory requirement to record on a formal document, the safe working condition of the LoadLift, attachments and mounting structure. Penny Hydraulics Ltd. Support Team offers a service package to meet customer requirements and conform to LOLER certification.
- Page 11 6) Check for damage to electrical cables and connectors Weekly. 1) Check all as for Daily. 2) Thoroughly clean the support structure and check the security of the interface with the vehicle. 6 Monthly. The 6 monthly Thorough Examination is a statutory requirement to conform with LOLER regulations for lifts carrying persons and must be carried out by a Competent Person who...
- Page 12 Overload Test An overload test is carried out on all new LoadLift at the factory and forms part of the test certificate requirements. If the LoadLift is fitted to the vehicle by Penny Hydraulics Ltd. or one of its authorized dealers, the system, including the sub structure and vehicle interface, will be Overload Tested as part of the test procedure.
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Page 13: Service Contract
Signed: ………………………………… Print name: ……………………….. Position: ………………………………. Order number: …………………….. More details are available online. Please fax, post or email this form to the office below. Penny Hydraulics Ltd Tel 0044 (0) 1246 811475 Fax 0044 (0) 1246 810403 Email service@pennyhydraulics.com www.pennyhydraulics.com... -
Page 14: Technical Data
Technical Data General Dimensions / Loading Chart Dimensions Will Vary Subject To Model Type Power Supply Standard LoadLifts require a 12volt (24V Optional) DC electrical supply. Any circuit breakers employed in the system must be of a type that can cope with the surge of the electric motor. - Page 15 Noise Levels A survey sheet giving full details is available on request. Briefly, the results are as follows: - Power Pack Running 65dB(A) These levels are well below those at which hearing can be damaged and below levels at which action is required under the noise at work regulations. COSHH Terminal Disposal Penny Hydraulics will remove and dispose of the entire lift in an environmentally sound...
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Page 16: Declaration Of Conformity
EC DECLARATION OF CONFORMITY This declaration relates exclusively to the machinery in the state in which it was supplied, and excludes components, which are added, and/or operations carried out subsequently by the final user. We Penny Hydraulics Limited Station Road Industrial Estate, Station Road, Clowne, S43 4AB. Hereby declare that the product(s) listed below: - Model: LoadLift Series Serial No. -
Page 17: Signs
Signs ON / OFF RAISE LOWER RAISE LOWER Read the Manual Refer to the Manual Caution... - Page 18 Recommended Spares Description Part No. Qty. 5A Fuse Assembly 090-000001 125A Fuse Assembly 090-000003 539-000019 Pin Assembly - Lift Ram - 100mm 539-000020 Pin Assembly - Lift Ram - 110mm Recommended Lubricants DUTY LUBRICANT SPECIFICATION Hydraulic Power Pack Mineral Hydraulic Oil HM32 General Lubrication Grease...
- Page 19 ALWAYS CONFIRM MODEL AND SERIAL NUMBER WHEN ORDERING SPARE PARTS...
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Page 20: Electrical Schematic
Electrical Schematic Circuit Diagram... - Page 21 Hydraulic Schematic Circuit Diagram...
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Page 22: Training Register
Penny Hydraulics offers nationwide training by qualified instructors for the full range of lifting equipment. Training includes practical and theoretical input from the delegates with a certificate of competence issued on successful completion of the course. Penny Hydraulics Ltd Tel: 0044 (0) 1246 811475 Fax: 0044 (0) 1246 810403 Email: service@pennyhydraulics.com Web: www.pennyhydraulics.com... -
Page 23: Work Record
Work record for: Date Work done/remarks Engineer Company...