SmarTire Systems GENII Reference Manual

Tire monitor system
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SmarTire Systems Inc.
Tire Monitoring System Reference Manual
Tire Monitor System Reference
Note; Prior to issue this manual to be examined and approved by;
Engineering
Marketing
Customer Service
This manual is under review by SmarTire – DO NOT ISSUE
Draft
Manual
GENII
Draft
6/20/2000
Page 1 of 56

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Summary of Contents for SmarTire Systems GENII

  • Page 1 SmarTire Systems Inc. Tire Monitoring System Reference Manual Draft Tire Monitor System Reference Manual GENII Draft Note; Prior to issue this manual to be examined and approved by; Engineering Marketing Customer Service 6/20/2000 Page 1 of 56 This manual is under review by SmarTire – DO NOT ISSUE...
  • Page 2: Table Of Contents

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Table of Contents FCC Notice...........................5 Introduction ..........................6 Purpose of Manual........................6 About Tire Monitoring Systems ....................6 Feature Summary .................................. 7 System Scope of Use and Warnings ..................8 The SmarTire™ System and Tire Maintenance ......................8 System Installation and Usage............................
  • Page 3 SmarTire Systems Inc. Tire Monitoring System Reference Manual Operation..........................24 Programming the Receiver....................24 Multi-function Display (MFD) ....................25 Controls and Display ......................25 ICON Summary Table ......................26 Multi-function Display Operation Modes................27 Mode Summary ................................... 27 Stand-By mode ..................................27 Power Stages..................................
  • Page 4 SmarTire Systems Inc. Tire Monitoring System Reference Manual LCD cable end connection ..............................49 Power Shoe Installation......................49 Connection to External Systems .................... 50 GEN II BATTERY CONNECTOR PIN DESIGNATIONS.................. 50 Technical Specifications ......................51 Base Receiver........................... 51 LCD Full Function Display ....................51 Power Shoe..........................
  • Page 5: Fcc Notice

    • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. Changes or modifications to this device without the express approval of SmarTire Systems Inc. may void the user’s authority to use this device. 6/20/2000 Page 5 of 56 This manual is under review by SmarTire –...
  • Page 6: Introduction

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Introduction Purpose of Manual This manual is intended for use by service personnel and dealers. It contains detailed information on operation, installation and service of the SmarTire Pressure Monitoring Systems (GEN-II). About Tire Monitoring Systems The SmarTire System consists of a receiver and optional programmable Multifunction Display, which are conveniently mounted within easy view and reach of the driver.
  • Page 7: Feature Summary

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Tire Monitoring Components Valve mount transmitter Strap mount transmitter Receiver with mounting Multi-function display bracket mounted on receiver Power Adaptor (Gooseneck) Receiver Power Cable Feature Summary Feature Function of Low pressure alert...
  • Page 8: System Scope Of Use And Warnings

    System Installation and Usage Use of the SmarTire™ system requires that it has been properly installed and programmed by qualified personnel according to SmarTire Systems Inc. documentation. This includes the Owner’s Manual and any supplementary installation instructions included with system components.
  • Page 9 SmarTire Systems Inc. Tire Monitoring System Reference Manual 5. The high temperature warning indicates that the contained air temperature has exceeded the selected maximum. A tire temperature buildup can be caused by a number of factors including severe under inflation, hard sustained braking, vehicle overload and sustained high speeds.
  • Page 10: Smartire Product Overview

    SmarTire Systems Inc. Tire Monitoring System Reference Manual SmarTire Product Overview The Tire Monitoring Systems are sold in several configurations and options. Below is a table outlining the available kits, upgrades and spare components. Product List Product Product Description Stock Code 060.1004...
  • Page 11: Tire Monitor System Kit Component Table

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Tire Monitor System Kit Component Table Kit Description Kit Components Kit Stock Kit Description Code A 060.1004 Pressure Alert System – 4 1 1 4 wheels – Multi fit Strap Mount Transmitters H 060.1002...
  • Page 12: System Descriptions

    SmarTire Systems Inc. Tire Monitoring System Reference Manual System Descriptions Pressure Alert Systems – 2 and 4 wheels – Multi-fit Strap Mount Transmitters Kit # 060.1004 (4 wheel) Product A Kit # 060.1002 (2 wheel) Product H Overview These kits contain a base receiver, two or four strap mounted transmitters, installation hardware and documentation for use on tires with a pressure up to 83 PSI (gauge).
  • Page 13: Bill Of Materials

    276.0041 BOX - PRODUCT KIT 276.0042 BOX - ELECTRONIC PARTS 276.0043 BAG TRANSMITTER SHIELD 700.0000 DOCUMENT KIT, GENII - BASIC 060.1002 Pressure Alert Systems – 2 wheels – Multi-fit Strap Mount Transmitters QTY PER STOCK CODE Description 069.0001 INSTALLATION KIT 069.0002...
  • Page 14: Component Images

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Component Images Receiver Transmitter Receiver cable and adaptor Strap for mounting transmitters Receiver with mounting bracket and suction cups Transmitter mounted on wheel 6/20/2000 Page 14 of 56 This manual is under review by SmarTire – DO NOT ISSUE...
  • Page 15: Pressure Alert Systems - 2 And 4 Wheels - Multi-Fit Valve Mount Transmitters

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Alert Systems – 2 and 4 wheels – Multi-fit Valve Mount Transmitters Kit # 060.2004 (4 wheel) Product B Kit # 060.2002 (2 wheel) Product I Overview These kits contain a base receiver, two or four valve mounted transmitters, installation hardware and documentation for use on tires with a pressure up to 83 PSI (gauge).
  • Page 16: Bill Of Materials

    RECEIVER -BASE-GENII 200.0065 TRANSMITTER-STRAP-GENII 276.0042 BOX - ELECTRONIC PARTS 276.0043 BAG TRANSMITTER SHIELD 700.0000 DOCUMENT KIT, GENII - BASIC 060.2004 Pressure Alert Systems – 2 wheels – Multi-fit Valve Mount Transmitters QTY PER STOCK CODE Description 069.0001 INSTALLATION KIT 069.0002 POWER CABLE KIT 200.0059...
  • Page 17: Component Images

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Component Images NOTE: Valve not included in kit Receiver Transmitter Receiver cable and adaptor Transmitter mounted with valve Receiver with mounting bracket and suction cups Transmitter mounted on wheel 6/20/2000 Page 17 of 56...
  • Page 18: Pressure Alert Full Function Display

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Alert Full Function Display Kit # 061.4000 LCD-I Kit # 061.4001 LCD-R Overview The full function display is used with any existing system to extend the functionality of the basic tire pressure monitoring system up to 20 tire positions. It provides a digital pressure and temperature readout as well as diagnostic data such as transmitter battery life for each tire.
  • Page 19: Bill Of Materials

    Description 1 200.0060 LCD DISPLAY UNIT - TYPE I 1 276.0042 BOX - ELECTRONIC PARTS 1 700.0001 DOCUMENT KIT, GENII - LCD 061.4001 Pressure Alert Full Function Display – Type R QTY PER STOCK CODE Description 1 200.0060 LCD DISPLAY UNIT - TYPE I 260.0096...
  • Page 20: Pressure Alert Flexible Power Adaptor

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Alert Flexible Power Adaptor Kit # 061.3000 Overview A flexible power adapter is plugged into the cigarette lighter socket and the receiver is mounted on it so that it can be positioned by the driver for the best viewing position.
  • Page 21: Pressure Alert Transmitter Kit - 2 - Multi-Fit Strap Mount Transmitters

    BOX - PRODUCT KIT 1 276.0042 BOX - ELECTRONIC PARTS 1 276.0043 BAG TRANSMITTER SHIELD 1 700.0000 DOCUMENT KIT, GENII - BASIC Component Image Strap-mount transmitter Strap 6/20/2000 Page 21 of 56 This manual is under review by SmarTire – DO NOT ISSUE...
  • Page 22: Pressure Alert Transmitter Kit - 2 - Multi-Fit Valve Mount Transmitters

    2 200.0065 TRANSMITTER-VALVE-GENII 1 276.0042 BOX - ELECTRONIC PARTS 1 276.0043 BAG TRANSMITTER SHIELD 1 700.0000 DOCUMENT KIT, GENII - BASIC Component Image Valve-mount transmitter 6/20/2000 Page 22 of 56 This manual is under review by SmarTire – DO NOT ISSUE...
  • Page 23: Pressure Alert Valve Kits

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Alert Valve Kits Overview These kits consist of two alligator valves of differing length for use with valve-mount transmitter kits. Component Image Pressure Alert 2 Valve Kit – A Kit stock code 063.2000 Pressure Alert 2 Valve Kit –...
  • Page 24: Receiver

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Receiver Operation Ensure the receiver is plugged in. After power is applied the lights flash red, green, then amber. They continue to flash amber until signals are received from the tire transmitters which transmit pressure data shortly after the vehicle starts to move (at speeds greater than 10kph)..
  • Page 25: Multi-Function Display (Mfd)

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Multi-function Display (MFD) Controls and Display Wheel position Alarm Alert pressure light indicator NO data warning Data received Learn mode TIRE Tire select button Towing ºC ºF vehicle Program indicator select button...
  • Page 26: Icon Summary Table

    SmarTire Systems Inc. Tire Monitoring System Reference Manual ICON Summary Table Name Icon Description Battery Indicator Diagnostic mode, used to display battery voltage for a selected sensor Battery Text (“bat”) Diagnostic mode, used to display battery voltage for a selected sensor...
  • Page 27: Multi-Function Display Operation Modes

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Multi-function Display Operation Modes The Multi-function display extends the functionality of the basic tire monitoring system from four to twenty wheel positions. Digital readouts for pressure, temperature and temperature- compensated pressure alerts are provided for each wheel position.
  • Page 28: Stand-By Mode

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Stand-By Mode The stand-by mode is the state of the multi-function display showing the system status, i.e. whether or not data has been received from installed transmitters. The screen is blank if no data has been received from any transmitter.
  • Page 29: Programming Modes

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Programming Modes Standard Operating Settings – Level 1 • Cold Pressure • Tire Rotation • Low Pressure Warning • Pressure Deviation • Temperature Alert • Units Selection To Enter Programming Mode 1. Enter Standby mode 2.
  • Page 30: Cold Inflation Pressure

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Cold Inflation Pressure This function changes the cold inflation pressure for each axle. • To choose this mode press the TIRE button when the pressure unit and the snowflake icon are displayed.
  • Page 31: Tire Rotation

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Tire Rotation After a tire rotation the receiver needs to be reconfigured to accept existing tire ID numbers from the new locations. The color code on the transmitter and valve correspond to a sensor number •...
  • Page 32: Low-Pressure Warning

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Low-Pressure Warning This function changes the low-pressure warning threshold for each axle. • To choose this mode press the TIRE button when the flat tire icon and the pressure unit are displayed.
  • Page 33: Pressure Deviation Alert

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Deviation Alert This function sets the pressure deviation alert threshold for all tires. • To choose this mode press the TIRE button when the +/- icon and the pressure unit are displayed.
  • Page 34: High Temperature Alert

    SmarTire Systems Inc. Tire Monitoring System Reference Manual High Temperature Alert Change or turn off the high-temperature alert threshold in this mode. • To choose this mode press the TIRE button when the alert icon and the temperature unit are displayed. The current value of High Temperature Alert is displayed.
  • Page 35: Diagnostic Modes - Level 2

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Diagnostic Modes - Level 2 The following modes are found under the Diagnostic menu, which are accessed by holding the SET button in Stand-By mode or Programming menu for 5 seconds. The MODE button is used to scroll through each diagnostic mode.
  • Page 36: Battery Condition

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Battery Condition Use this mode to check the battery voltage level for each transmitter. • To view the transmitter battery voltage for a specific wheel location press the TIRE button to scroll to each location.
  • Page 37: Learn

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Learn This mode is used to add or remove transmitters from the system. • Press the MODE button to select the learn mode icon. The currently installed positions are indicated with the tire outlines.
  • Page 38: Hidden Programming Mode - Level 3

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Hidden Programming Mode – Level 3 Low Pressure Alert This mode sets the Low Pressure Alert and is used only by the receiver. Hold the SET button for 10 seconds. The screen will show the diagnostic menu after 5 seconds.
  • Page 39: Checking Tire Conditions

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Checking Tire Conditions Startup When power is applied a single beep accompanies all ICONS and lights turning on. Then screen blanks and only button lights stay on green. Vehicle motion initiates data transmission from the wheel transmitters. The MFD windshield symbol (and louver) turn on, followed by each of the tire position icons.
  • Page 40: Detecting Abnormal Tire Pressure

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Detecting Abnormal Tire Pressure The MFD alerts the driver of abnormal tire pressure with a Pressure Deviation Alert or a Low Pressure Warning. Understanding Temperature Compensated Pressure Readings An important feature of the SmarTire (MFD) system is that pressure alerts are initiated from a temperature compensated pressure calculation rather than on the actual pressure read by the sensor.
  • Page 41: Pressure Deviation Alert

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Pressure Deviation Alert The Pressure Deviation Alert is initiated when the actual pressure of a tire deviates by more than the amount programmed for the vehicle. For example this will occur if...
  • Page 42: Detecting Excessive Tire Air Temperature

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Detecting Excessive Tire Air Temperature High Temperature Warning The High Temperature Alert is initiated when the temperature from a transmitter exceeds the programmed setting. 6/20/2000 Page 42 of 56 This manual is under review by SmarTire – DO NOT ISSUE...
  • Page 43: Installation

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Installation Valve Mount Transmitter Procedure Overview 1. Deflate and demount the tire. 2. Verify that the wheel can accept a valve mount transmitter 3. Install the transmitter. 4. Mount the tire and inflate to the proper pressure.
  • Page 44: Alligator Valve Selection And Fit Verification

    SmarTire Systems Inc. Tire Monitoring System Reference Manual 5. Confirm maximum rim thickness at valve clamping area: • Is it 0.156” (4MM)? • [Normally not a problem with a 0.453” diameter valve hole] – • If greater, then use the strap mount sensor.
  • Page 45 SmarTire Systems Inc. Tire Monitoring System Reference Manual 1. Start by using the valve assembly with longest of the three bases (Alligator #59.0054) 2. Remove the sensor attachment screw and install the valve body (into valve hole from the front side), washer and nut. Finger-tighten the nut until grommet is evenly seated. Make sure the fit of the valve body/grommet and the clearance of the washer/nut with respect to wheel.
  • Page 46 SmarTire Systems Inc. Tire Monitoring System Reference Manual 8. Finally, clearance between the sensor body and the side of the wheel’s drop-center well should be at least 0.040” (1MM), and the housing contact pads at each end of the sensor housing are seated against the base of the drop-center well.
  • Page 47: Strap Mount Transmitter

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Strap Mount Transmitter Process Overview 1. Ascertain that the wheel can accept a strap mount transmitter. 2. Deflate and demount the tire. 3. Install the transmitter 4. Mount the tire. 5. Inflate the tire to the proper pressure.
  • Page 48: Base Receiver Installation

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Base Receiver Installation The receiver needs an electrical connection to the vehicle 12 volt power and it needs to be attached somewhere within view of the driver. The power connection may be made with the power cable supplied with every receiver or by using the gooseneck power adapter.
  • Page 49: Lcd Unit Installation

    SmarTire Systems Inc. Tire Monitoring System Reference Manual LCD unit Installation The LCD unit comes in two models, one which integrates into the base receiver by clipping to its front panel and other type which is connected remotely to the receiver via a 6’ cable.
  • Page 50: Connection To External Systems

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Connection to External Systems Interface; IPC to RS232 GEN II BATTERY CONNECTOR PIN DESIGNATIONS Battery connector as seen from the rear of PCB. PIN # DESIGNATIONS Open collector output (P2-4) - Diagnostic E-I2C-CLK Communication (Clock) Open collector output (P2-2) –...
  • Page 51: Technical Specifications

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Technical Specifications Base Receiver Power Consumption 125 ma. maximum during alert Operating Temperature Range -40° F to 185° F (-40° C to 85°C) Storage Temperature Range -40° F to 185° F (-40° C to 85° C) Frequency 433.92 MHZ ±...
  • Page 52: Transmitters - Strap Mount

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Transmitters – Strap Mount Battery Life (Projected) 8.5 Years (normal vehicle use) Operating temperature range -40° F to 185° F (-40° C to 85° C) Storage temperature Range -40° F to 185° F (-40° C to 85° C)
  • Page 53: Service And Warranty

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Service and Warranty Replacing a Transmitter – Valve and Strap Mount 1. Remove the existing transmitter 2. Install the new transmitter using the installation procedure in this manual. 3. Set the multi-function display into learn mode.
  • Page 54: Limited Warranty (Us)

    All other Warranties express or implied, are disclaimed. All collateral agreements, which purport to modify this Limited Warranty, are of no effect. The absolute limit of liability is the purchase price of the unit. SmarTire Systems Inc. is not liable for any direct, consequential, indirect or punitive damages of any kind.
  • Page 55: Warranty (Canada)

    The owner is responsible for any labor and installation charges. This notice must be sent, postage prepaid, with the defective unit to SmarTire Systems Inc. 13151 Vanier Place, Suite 150, Richmond, British Columbia, CANADA, V6V 2J1. Phone 1- 604-276-9884.
  • Page 56: 6/20/2000

    SmarTire Systems Inc. Tire Monitoring System Reference Manual Regulatory Requirements North American Regulatory Requirements For the US, FCC notice is required. See notice at beginning of manual. For Canada, Canadian Regulatory number Other – use FCC notice. European Requirements To be determined on a country by country procedure.

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