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Table of Contents
Troubleshooting
Related Manuals for Stoelting E112-LJ
Summary of Contents for Stoelting E112-LJ
- Page 1 Model E112-LJ / F112-LJ OPERATORS MANUAL Manual No. 513643 Feb. 2010...
- Page 3 DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood. If problems develop or questions arise in connection with installation, operation, or servicing of the machine, contact Stoelting. Stoelting Foodservice Equipment Customer Service: 888.429.5920...
- Page 4 CAUTION If you need to replace a part, use genuine Stoelting The signal word “CAUTION” indicates a potentially parts with the correct part number or an equivalent hazardous situation, which, if not avoided, may result part.
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Page 5: Table Of Contents
TABLE OF CONTENTS Section Description Page Description and Specifications Description ....................1 Specifications ..................... 2 Installation Instructions Safety Precautions ..................5 Shipment and Transit ................. 5 Machine Installation ..................5 Auto Fill Pump Installation ................6 Initial Set-Up and Operation Operator’s Safety Precautions .............. -
Page 7: Description And Specifications
SECTION 1 DESCRIPTION AND SPECIFICATIONS 1.1 DESCRIPTION The Stoelting E112-LJ /F112-LJ counter machines are gravity fed. The machines are equipped with fully automatic controls to provide a uniform product. This manual is designed to help qualified service personnel and operators with the installation, operation and maintenance of the Stoelting E112-LJ /F112-LJ gravity machines. -
Page 8: Specifications
1.2 SPECIFICATIONS E112 F112 Figure 1-2 Specifications... - Page 9 1.2 SPECIFICATIONS - CONTINUED Model E112 Model F112 Dimensions Machine with crate Machine with crate width 15-1/4'' (38,7 cm) 17-1/2'' (44,5 cm) 17-1/4'' (43,8 cm) 29'' (73,7 cm) height 30-1/2'' (77,5 cm) 35'' (88,9 cm) 33'' (83,8 cm) 44'' (111,8 cm) depth 32'' (81,3 cm) 36-1/2'' (92,7 cm)
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Page 11: Installation Instructions
10 days and request inspection. The customer must place claim for damages and/or shortages in shipment with the carrier. Stoelting cannot make any claims against the carrier. 2.3 MACHINE INSTALLATION... -
Page 12: Auto Fill Pump Installation
WARNING water inlet Do not alter or deform electrical plug in any way. water outlet from shutoff Altering the plug to fit into an outlet of different con- to machine valve figuration may cause fire, risk of electrical shock, product damage and will void warranty. Connect the power cord to the proper power this side of supply. -
Page 13: Initial Set-Up And Operation
SECTION 3 INITIAL SET-UP AND OPERATION 3.1 OPERATOR’S SAFETY PRECAUTIONS 3.2 OPERATING CONTROLS AND INDICATORS SAFE OPERATION IS NO ACCIDENT; observe these rules: Before operating the machine, it is required that the operator know the function of each operating control. Refer Know the machine. -
Page 14: Removing Mix From Machine
CLEAN-OFF-ON Switch 3.3 REMOVING MIX FROM MACHINE The CLEAN-OFF-ON switch is used to supply To remove the mix from the machine, refer to the following power to the control circuit. When the switch is in steps: the OFF (middle) position, power will not be Wash, rinse, dry and sanitize hands before starting. -
Page 15: Cleaning And Sanitzing The Machine Parts
Figure 3-2 Remove Spigot Pin Figure 3-4 Removing O-Ring Remove the o-rings at the front and back of the stator bar by first wiping off the lubricant using a Pull out the spigot pin by its ring. Remove the clean paper towel. Then squeeze the o-ring upward spigot handle. -
Page 16: Assembly Of Machine
To assemble the machine parts, refer to the following steps: NOTE Petrol Gel sanitary lubricant or equivalent must be used when lubrication of parts is specified. NOTE The United States Department of Agriculture and the Food and Drug Administration require that lubri- cants used on food processing equipment be certi- fied for this use. -
Page 17: Sanitizing
Turn the spigot body until the ice breaker bar can Prepare Stera-Sheen Green Label Sanitizer be inserted. Insert the ice breaker bar and rotate according to manufacturer’s instructions to provide spigot body 90°. a 100ppm strength solution. In the blue cleaner/ sanitizer bucket, mix 1 packet of sanitizer and 2 Apply Petrol-Gel to the inside and outside of the gallons of cold water. -
Page 18: Mix Information
Do not use highly abrasive materials as they will mar the finish. 3.11 PREVENTIVE MAINTENANCE Stoelting recommends that a maintenance schedule be followed to keep the machine clean and operating properly. DAILY The exterior should be kept clean at all times to preserve the luster of the stainless steel. - Page 19 Sanitize the autofill system following the steps below: AUTO FILL SANITIZING If necessary, disassemble, clean and sanitize the machine. NOTE If the machine does not require cleaning and sani- tizing, turn it off and dispense enough product so that the mix level in the hopper is below the long probe.
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Page 20: Extended Storage
3.12 EXTENDED STORAGE Refer to the following steps for storage of the machine over any long period of shutdown time: Follow the cleaning and sanitizing procedures for the machine and follow the semi-annual instructions to sanitize the auto fill system. Place the CLEAN-OFF-ON switch in the OFF (middle) position. -
Page 21: Troubleshooting
SECTION 4 TROUBLESHOOTING 4.1 LIGHT INDICATORS The machine has two lights that will alert the user if a problem occurs: an ADD MIX light and a Diagnostic Light. The ADD MIX light will flash to alert the operator to a low mix condition. It does so by monitoring the mix level in the hopper. -
Page 22: Troubleshooting - Auto Fill System
4.2 TROUBLESHOOTING - CONTINUED PROBLEM POSSIBLE CAUSE REMEDY 1 No vent space for free flow of cooling 1 A minimum of 6" of air space on both sides (the air. E112 requires 3"). (See Section 2) 2 Condenser is dirty. 2 Clean. -
Page 23: Replacement Parts
Decal - Wired According To 324584 Decal - Adequate Ventilation 3" 324686 Decal - Danger Automatic Start 324804 Decal - Domed Stoelting Swirl (Header Panel) 324852 Decal - Clean Condenser Filter 324865 Decal - Standby Light 508048 Lubricant - Spline (2 oz Squeeze Tube) -
Page 24: Auger Shaft And Faceplate Parts
5.2 AUGER SHAFT AND FACEPLATE PARTS... - Page 25 5.2 AUGER SHAFT AND FACEPLATE PARTS - CONTINUED...
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Page 26: Hopper Parts
5.3 HOPPER PARTS 2187918 2177315 2187919 417006 744281 744254 Quantity Part Description E112-LJ F112-LJ 396244 Gasket - Freezer Base 417006 Grid - Drip Tray (Metal) 624607-5 O-Ring - Mix Inlet (5 Pack) 744254 Tray - Drip 744281 Tray - Drain... -
Page 27: Auto Fill Parts
5.4 AUTO FILL PARTS 756222 756222 756221 600930 756222 292219 616116 375645 756222 Part Description Quantity 264100 Clamp - Oetiker Stepless 292219 Connector - Bag In Box 375645 Fitting - 3/8” x 3/8” 538463 600930 Pump - Brix 616116 Water Regulator 644359 Screw - 10-32 x 1/2”... - Page 29 Stoelting LLC warrants to the first user (the “Buyer”) that the evaporator assembly, compressor, drive motor and speed reducer (if applicable) of Stoelting F112–LJ, E112-LJ and Autofill mix brix pump equipment will be free from defects in materials and workmanship under normal use and proper...