Felker ST15E Operating Instructions And Parts List Manual

Surface trac grinder electric & gasoline models

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OPERATING INSTRUCTIONS AND PARTS LIST

INSTRUCCIONES DE OPERACION Y LISTA DE PIEZAS

MODELS:

ST15E (1-1/2 HP Electric)

ST11H (11 HP Honda Gasoline)

Effective With Serial No. 308084 and Later

Model: _____________

Serial Number: _______________

Engine / Motor Serial No.: _______________

Purchase Date: _______________

0AF04087

Printed in U.S.A.

Surface Trac Grinder

Electric & Gasoline Models

Corporate Office

17400 West 119

Street

Olathe, Kansas 66061, USA

Western Division Center

17311 South Edwards Road

Cerritos, CA 90703-2427

Customer Service .............800-365-4003

Corporate. Office ............. 913-928-1000

Customer Service-FAX .... 800-825-0028

Corporate Office FAX ...... 913-438-7951

Table of Contents

Summary of Contents for Felker ST15E

Page 1 OPERATING INSTRUCTIONS AND PARTS LIST INSTRUCCIONES DE OPERACION Y LISTA DE PIEZAS Surface Trac Grinder Electric & Gasoline Models MODELS: ST15E (1-1/2 HP Electric) ST11H (11 HP Honda Gasoline) Corporate Office Effective With Serial No. 308084 and Later 17400 West 119...
Page 2: Table Of Contents
BEFORE YOU BEGIN: Read and understand all warnings and instructions before operating the Machine described in this manual. WARNINGS AND CAUTIONS IN THIS MANUAL MUST BE UNDERSTOOD AND FOLLOWED! FAILURE TO OBEY WARNINGS MAY RESULT IN SERIOUS INJURY OR DEATH. IT IS YOUR RESPONSIBILITY to make sure persons who use this machine have read this manual.
Page 3: Symbol Definitions (English & Spanish)
SYMBOL DEFINITIONS DEFINICIÓN DE SIMBOLOS ____________________________________________________________________________________________ • Please read the instructions for use prior to operating the machine for the first time. • Antes de la puesta en marcha, lea detenidamente las instrucciones y familiaricese con la máquina. • Mandatory •...
Page 4 • Danger, Poison Exhaust Gas • Peligro, Gases De Escape Tóxicos • No Non-working Personnel In Area • Prohibido Para Personas Ajenas A La Obra • No Smoking • No Fumar • Do Not Operate Without All Guards In Place •...
Page 5: Hearing Hazard Warnings (English & Spanish)
WARNING HEARING HAZARD DURING NORMAL USE OF THIS MACHINE, OPERATOR MAY BE EXPOSED TO A NOISE 85 dB (A) LEVEL EQUAL OR SUPERIOR TO ATENCION RIESGO DE DAÑO AUDITIVO EN CONDICIONES NORMALES DE UTILIZACIÓN, EL OPERADOR DE ESTA MÁQUINA PUEDE 85 dB (A) ESTAR EXPUESTO A UN NIVEL DE RUIDO IGUAL O SUPERIOR A...
Page 6: Decals -Descriptions And Locations (English & Spanish)
Quantity: 3 (All Models) P/N: 177857 Decal, Operating Instructions Location: Top Of Adjustable Handle Quantity: 1 (All Models) P/N: 187052 Decal, Felker (Since 1924) Location: Front Of Gearbox Cover (1), Rear Of Adjustable Handle (1) Quantity: 2 (All Models) P/N:169065 Decal, Muffler Hot...
Page 7: Figures: Fig. 1 - Fig. 33 (English And Spanish)
Figures / Figuras FIG. 1 FIG. 2 QQ 1 QQ 1 QQ 3 QQ 2 QQ 4 FIG. 3 FIG. 4 FIG. 5 115 V 230 V FIG. 6 FIG. 8 FIG. 7...
Page 8 Figures / Figuras FIG. 9 FIG. 10 FIG. 11 FIG. 12 FIG. 13...
Page 9 Figures / Figuras GG 1 FIG. 14 FIG. 16 FIG. 15 GG 3 GG 2 FIG. 18 FIG. 19 FIG. 17 FIG. 20 FIG. 21 SS 1 SS 2 FIG. 22 FIG. 23 SS 1 SS 2 FIG. 24 FIG. 25 T3 T2...
Page 10 Figures / Figuras FIG. 26 FIG. 27 GG 5 GG 4 FIG. 29 GG5C RR 1 FIG. 28 RR 3 GG5A GG5B FIG. 30 FIG. 31 RR 2 FIG. 32 FIG. 33...
Page 11: Parts Identification (English And Spanish)
CC. Hold Down Bolts (Weight Box) [FIG. 12]. Parts Identification: DD. Weight Bar [FIG. 12]. Front Shield [FIG. 1]. Front Shield Bolts [FIG. 1, FIG. 3]. EE. Weight Bar Attaching Hardware [FIG. 12]. Adjustable Handle [FIG. 1]. FF. Lifting Handles [FIG. 1]. Handle Bolts [FIG.
Page 12: English Language Section: Safety Warnings - Do's & Do Not's
SAFETY WARNINGS FOR OPERATION OF THIS MACHINE read this entire operator’s manual before operating this machine. Understand all warnings, instructions, and controls. keep all guards in place and in good condition. wear safety-approved hearing, eye, head and respiratory protection. read and understand all warnings and instructions on the machine. read and understand the symbol definitions contained in this manual.
Page 13 DO NOT operate this machine unless you have read and understood this operator’s manual. DO NOT operate this machine without all guards in place. DO NOT leave this machine unattended while the engine or motor is running. DO NOT work on this machine while the engine or motor is running. DO NOT operate this machine when you are tired or fatigued.
Page 14: Specifications & Power Sources
FELKER Surface Trac SPECIFICATIONS ® FEATURE MODEL Model Number: ST15E ST11H Item Number: 173366 173367 Electric Gasoline Power Source: 1-1/2 (1,1 kw) 11 (8,2 kw) Maximum Horsepower: 1725 3600 Motor / Engine Rated RPM: Baldor Honda Brand: Model / Specification:...
Page 15: Unit Dimensions
(DT15_dims.tif) Dimensions (Note 1) Item Length (cm) Description 50.2” (127.5) Length – Maximum (With Handle In Low Position) 25.12” (63.8) Width 37.6” (95.5) Operating Height (Maximum – Note 1) 37.0” (94.0) – 31.5” (80.0) Handle Height (Maximum – Minimum) 24.2” (61.5) Handle Width 35.0”...
Page 16: Tool Application Guide
Tool Application Guide Attachment To Surface Material Tool Machine Task Light Grinding of Rough Areas Accessory Disk and Concrete Grinding Stones Available In Different Silicon Carbide “Grit” Sizes, such as: Wooden Wedges Terrazzo TC-10 Coarse Grit: Maximum material removal, General grinding & (See FIG.
Page 17: Pre-Operation Checklist & Scheduled Maintenance Quick Reference
PRE-OPERATION CHECKLIST Before leaving our factory, every machine is thoroughly tested. Follow our instructions strictly and your machine will give you long service in normal operating conditions. Before starting the machine, make sure that you read this entire Operations Manual and are familiar with the operation of the machine.
Page 18: English Instructions: 1 - Features, 2 - Assembly
• Mandatory • Prohibition Before starting up machine make sure you • Obligatorio • Prohibición read these instructions and are familiar with the operation of this machine. • Indication • Warning Triangle The working area must be completely clear, • Indicación •...
Page 19 each receptacle has a maximum load ampere Electric Models: rating equal to 80% of the receptacle’s rating. The applicable national and local electrical When this machine is set up to operate on 115 codes and enforcement bodies will be the VAC, the motor has a full load rating of 19 determining authority on the proper amperes.
Page 20: Tool Installation
protection will not protect the operator from an Axle Stop Bolts [G] are factory installed in the F2 electrical shock due to improper grounding position. practice, frayed or cracked extension cords, or Table 3 shows the tools specified by our other defective electrical components.
Page 21 Accessory Disk [P]. Place the Wooden Wedge [U] Tungsten Carbide Blocks [See FIG. 16] between to the inside edge of the Tool [GG 1] and Comes in a complete kit (P/N 177823) [FIG. 17] the Accessory Disk [P]. that includes six steel blocks, six tungsten carbide b) Firmly tap the Wooden Wedge [U] into position cutters, hardware and tools, and six wooden wedges.
Page 22: Operating Instructions
Scarifier Wheels to break and be thrown against the capscrew securely, using the ¾” (19 mm) the inside of the machine frame. End of the Wrench [V] [Shown in FIG.8]. c) Repeat this procedure on the other Accessory Wire Brushes [See FIG. 26] Disk [P].
Page 23: Incidents During Operation
WARNING: Keep hands clear of rotating tools a) Interruption to electrical connection: Check all during operation. READ ALL SAFETY electrical connections. WARINGS before operating this machine. b) Manual Overload switch has been tripped: Single phase, 60 Hertz motors are equipped 4) STOPPING THE UNIT (Electric Models): with a manual overload Reset Button [K] [FIG.
Page 24: V-Belt Tension
500 – 1000 hours). Lubricate as required Every 50 Hours: with Lubriplate (Brand) 630-2 or equal. To 1) All Models: inspect the inside of the gearbox, remove the two Capscrews that attach the Gearbox a) Lubrication Points: Grease Port Cover [RR 3] and remove the Lubricate every 50 hours using only a cover.
Page 25: Accessories, 11 - Repairs, 12 - Spare Parts
and thoroughly lubricate moving parts - so the next machine. If the Hold Down Bolts [CC] are job the machine is ready for operation. not used the Weight Box can be lifted off of the machine, but this is not recommended Drive belts must be tight.
Page 26 Assembly (Not Shown). Remove these Capscrews, Lockwashers, and Washers from the machine. This hardware was used only to plug holes in the gearbox. 6) Using the two (2) M8 Capscrews, Lockwashers, and Washers supplied in the kit, mount the Nozzle Bracket Assembly with the hose barb fitting toward the rear of the machine.
Page 27: Parts List: Figures 1 - 14 (Text In English Only)
PARTS LIST LISTA DE PIEZAS Parts List Callout Designation: ITEM The Quantity only at this location. The Item Number Shown This is not the total quantity used On The Diagram. throughout the entire diagram.
Page 28 Diagram 1 – Final Assembly Group, 1.5 hp Electric...
Page 29 Cap, Dust Port 177802 Gearbox Cover Weldment (PC Yellow) 187053 Decal, Surface Trac 3 (Not Shown) 187052 Decal, Felker, Since 1924 2 (Not Shown) 177857 Decal, Oper. Instr. 1 (Not Shown) 176223 Decal, Warning, Guards In Place 2 (Not Shown)
Page 30 Diagram 2 – Final Assembly Group, 11 hp Honda Gas...
Page 31 Gearbox Cover Weldment (PC Yellow) Items Not Shown On Diagram (For Pictures See “Decal Description” Page Of This Document): 187053 Decal, Surface Trac 187052 Decal, Felker, Since 1924 177857 Decal, Oper. Instr. 176223 Decal, Warning, Guards In Place Parts List...
Page 32 Diagram 3 – Handle Group, 1.5 hp Electric...
Page 33 Diagram 3 Parts List – Handle Group, 1.5 hp Electric ITEM DESCRIPTION ------ Handle Assembly – Electric 177787 Adjustable Handle Weldment (PC Yellow) 139568 Grip, Handle 177838 Switch Box Weldment 020742 Washer, Flat .313 Dia 173019 Lockwasher, External Tooth, M8 197227 Capscrew, Hex Hd M8 x 1.25 x 20mm 177747...
Page 34 Diagram 4 – Handle Group, 11 hp Honda Gas Diagram 4 Parts List – Handle Group, 11 hp Honda Gas ITEM DESCRIPTION ------ Handle Assembly, Target Gas 177787 Adjustable Handle Weldment (PC Yellow) 139568 Grip, Handle 177836 Choke Cable Modified 177797 Cable Assembly, Engine Throttle Modified 167761...
Page 35 Notes Parts List Callout Designation: ITEM The Quantity only at this location. The Item Number Shown This is not the total quantity used On The Diagram. throughout the entire diagram.
Page 36 Diagram 5 – Motor Group, 1.5 hp Electric...
Page 37 Diagram 5 Parts List – Motor Group, 1.5 hp Electric ITEM DESCRIPTION ------ Motor Group 177789 Motor Base 177771 Motor, 1.5hp (1750 RPM) 173014 Washer, Flat M10 139749 Capscrew, Hex Hd M10 x 1.50 x 25mm 139748 Locknut, Fiber M10 x 1.50 020063 Key, Square .188 x 1.50 Lg 176222...
Page 38 Diagram 6 – Engine Group, 11 hp Honda...
Page 39 Diagram 6 Parts List – Engine Group, 11 hp Honda ITEM DESCRIPTION ------ Engine Bench Assembly 177792 Engine Base 177764 Honda Engine, 11hp Model GXV340 020763 Washer, Flat .312 SAE 020785 Lockwasher, Split .312 Dia 020316 Capscrew, Hex Hd .312-18UNF x 1.00 020373 Capscrew, Hex Hd .312-18UNC x 1.50 020197...
Page 40 Diagram 7 – Gearbox Assembly, All Models...
Page 41 Diagram 7 Parts List – Gearbox Assembly, All Models ITEM DESCRIPTION 177842 Gearbox Assembly (Includes Items 2-45) 177834 Frame Weldment 177728 Bearing, 1.00 Dia Bore 177816 Washer, Flat .438 Dia SAE 020787 Lockwasher, Split .438 Dia 020375 Capscrew, Hex Hd .438-14UNC x 1.25 177733 Spacer, 112T Gear 177739...
Page 42 Diagram 8 – Water Tank Kit (Optional) – P/N 177855 Complete Kit...
Page 43 Diagram 8 Parts List – Water Tank Kit (Optional) – P/N 177855 Complete Kit ITEM DESCRIPTION 177855 Water Tank Kit (Complete-Includes Items 2 – 24) 177778 Water Tank Bracket 174648 Water Tank (w/cap), 7 Gallon 020742 Washer, Flat .313 Dia 020785 Lockwasher, Split .312 Dia 197227...
Page 44 Diagram 9 – Weight Kit (Optional) – P/N 177856 Complete Kit Diagram 9 Parts List – Weight Kit (Optional) – P/N 177856 Complete Kit ITEM DESCRIPTION 177856 Weight Kit (Complete-Includes Items 2-12) 177809 Weight Tray Weldment 1 [Max. Capacity: 18 Bars (Item 5)] 177811 Weight Box Weldment 167478...
Page 45 Diagram 10 – Diamond Disk Adapter Kit (Optional) – P/N 177861 Complete Kit Diagram 10 Parts List – Weight Kit (Optional) – P/N 177861 Complete Kit ITEM DESCRIPTION 177861 Adapter Kit, Diamond Disk (Item 2-5, 7, 8) 1 177887 Diamond Disk Adapter 020743 Washer, Flat .375 Dia 020786...
Page 46 Diagram 11 Star Cutter Assy, P/N 177825 – (6 Required per Machine) Diagram 11 Parts List – Star Cutter Assy – P/N 177825 (6 Required Per Machine) ITEM DESCRIPTION 177825 Star Cutter Assembly 177862 Cutter Wheels Bracket 020354 Capscrew, Hex Hd .312-18UNC x 2.50 020197 Locknut, Fiber .3125-18UNC 177865...
Page 47 Diagram 12 Beam Cutter Assy, P/N 177827 – (6 Required per Machine) Diagram 12 Parts List – Beam Cutter Assy – P/N 177827 (6 Required Per Machine) ITEM DESCRIPTION 177827 Beam Cutter Assembly 177862 Cutter Wheels Bracket 020354 Capscrew, Hex Hd .312-18UNC x 2.50 020197 Locknut, Fiber .3125-18UNC 177865...
Page 48 Diagram 13 Tungsten Carbide Cutter Assy, P/N 177829 – (6 Required per Machine) Diagram 13 Parts List – Tungsten Carbide Cutter Assy – P/N 177829 (6 Required Per Machine) 177829 TC Cutter Assembly 177862 Cutter Wheels Bracket 020354 Capscrew, Hex Hd .312-18UNC x 2.50 020197 Locknut, Fiber .3125-18UNC 177864...
Page 49: Wiring Diagram For 1.5 Hp Electric Model - Diagram 14 (Text In English Only)
Diagram 14 Wiring Diagram, 1.5hp Electric Model –...
Page 50 Notes...
Page 51 Notes...
Page 52 Revisions to this document: Rev 0 Operating Instructions / Parts List Dated 07April1999 – First Production Unit: S/N 308084. Rev 1 Operating Instructions / Parts List Dated 13April1999 – Minor Text Rev’s (Supersedes all above Instructions) Rev 2 Operating Instructions / Parts List Dated 16November1999 – Design Change: Added Thick Washers (P/N 177947) at Accessory Disks, Added Forward Axle Position (E2) for Diamond Disk Operation Effective S/N 323831 on 16November 1999 (Supersedes all above Instructions) Rev 3 Operating Instructions / Parts List Dated 04January2000 –...

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