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Advanced Greig Laminators, Inc. Compadre Operator's Manual

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OPERATORS MANUAL
FOR
Compadre
801 Burton Blvd. DeForest WI 53532
Ph: 608-846-7016 Fax: 608-846-1024
E-mail: info@aglaminators.com

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Summary of Contents for Advanced Greig Laminators, Inc. Compadre

  • Page 1 OPERATORS MANUAL Compadre 801 Burton Blvd. DeForest WI 53532 Ph: 608-846-7016 Fax: 608-846-1024 E-mail: info@aglaminators.com...

  • Page 2: Table Of Contents

    Table of Contents Table of Contents Chapter 1 Installation Selecting Area - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1 Electrical Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2 Pneumatic Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2 Chapter 2 Specifications...

  • Page 3: Chapter 1 Installation

    Installation Selecting Area Select an area that has a smooth, level surface for the laminator to set on, this will allow for easier maneuverability of the machine if it requires moving later on. The area should be large enough to allow an operator ample room to properly handle your largest product on the infeed and outfeed sides of the laminator.

  • Page 4: Chapter 2 Specifications

    Specifications Machine Dimensions Width: 83” Height: 54” Depth: 25.5” Weight: 1600 lbs. Electrical Requirements 115 VAC single phase, 50/60 Hz, 15 Amp service Pneumatic Requirements Approximately 1-2 cfm at 90 psi line pressure supplied via your cleaned/dried/regulated plant air. Material Capacity Upper Rear Station: 7.0”...

  • Page 5: Chapter 3 Safety

    Safety IMPORTANT READ THIS SECTION BEFORE OPERATING YOUR LAMINATOR General Machine Safety The following messages are written here for your safety, all operators and others around the laminator should read, understand and follow these messages. 1. Read and understand all the safety instructions. 2.

  • Page 6: Chapter 4 Operation

    Operation General 1. Main Power Switch: A switch in the lower right rear switches the main power on and off. The switch is labeled clearly so the operator can tell if the power is on or off. 2. Power Button: The power button is used to start the machine initially and restart the machine after an E-stop condition has occurred.
  • Page 7 The cutout in the control panel is to hold your Microsoft Zune media player. The plug to connect your media player to the speaker system in the Compadre is in the upper left of the cutout as shown above. Make sure your Zune is not locked then align the headphone jack on the media player with the plug on the Compadre.

  • Page 8: Laminator Setup

    Your Compadre came with a Zune media player and a disc with 5 videos on it. The videos need to be copied into your “My documents/My videos” before installing the software.

  • Page 9: Process Output Trouble Shooting

    Operation Process Output Trouble Shooting Straight waves in output Pull roll creating too much tension Decrease clutch air pressure Film not cooling fast enough Slow feed rate down and turn on cooling system. Waves on one side of output Nip “zero” setting may be incorrect Check nip setting and adjust if necessary.
  • Page 10 Operation Wrinkles in Product 1. Check the adhesive stock for wrinkles while operating. If wrinkles exist, this is a manufacturing material defect, and must be cut out of the roll. A laminator will not correct material defects. 2. String the web straight and square between the unwind and the windup shafts. If it is not straight and square, the tension will not be even across the web and will cause wrinkling.

  • Page 11: Process Control Chart

    Operation PROCESS CONTROL CHART Process: Product: Material Top: Material Bottom: Other Material: Date Settings Documented: Front Control Settings Speed (Ft/min): Shim Dial Setting: Other Instructions:...

  • Page 12: Chapter 5 Maintenance

    Maintenance Maintenance As a result of years of experience, refined engineering and construction techniques, very little time need be lost to maintenance. However, regular maintenance will keep your laminator operating at its optimum level. Removing the enclosure covers to work on machine exposes person to electrocution and moving parts hazard.

  • Page 13: Roller Open And Close Rate

    Maintenance Roller open and close rate The rollers must open and close evenly to prevent excessive wear on the cylinders and bearings. This rate is set at the factory, but can be adjusted in the field. Follow the procedure below to adjust either the pull rolls or nip rolls.

  • Page 14: Chapter 6 Warranty

    Warranty Warranty and Conditions AGL warrants all models of the laminator’s product line manufactured to be free from defects in workmanship and materials for a period of one year with the exception of operator caused damage, or surface abrasions to the laminating rolls or other obvious caused damage.

  • Page 15: Chapter 7 Schematics

    Schematics RED ILLUM. PUSHBUTTON LAMP FROM PUSHBUTTON GREEN ILLUM. PUSHBUTTONS PUSHBUTTON GREEN LAMPS FROM PUSHBUTTONS YELLOW GREEN PUSHBUTTON LAMP ONLY...
  • Page 16 Schematics...

  • Page 17: Pneumatic

    Bill Of Material Part #: AGL-64-K6928-1 Appl #: Assy #: BOM Rev: 11/8/2007 Model #: Rev: Rev: Date: MASTER BILL OF MATERIALS, COMPADRE (FIRST BUILD) Description: Item: Part #: Description: Qty: AGL-64-K6922-2 MAIN MACHINE FRAME ASSEMBLY AGL-64-K6867 NIP ROLL ASSEMBLY, COMPADRE AGL-64-K6904...
  • Page 18 Qty: 64-D7255_2of2 RH. ENCLOSURE WELDMENT 64-D7256_2of2 LH. ENCLOSURE WELDMENT AGL-64-B6863-1 LOWER TIE BAR AGL-64-B7262 UPPER CROSS TUBE AGL-64-C6963 COVER, COMPADRE AGL-XX-B6965 BRACKET, TOP SUPPORT AGL-64-C6961 RH. TOP AGL-64-C6962 LH. TOP 000013-10 SHCS, 3/8-16UNC, 1-1/4 LG, BLACK 000493-08 WASHER, LOCK, 3/8 DIA, SPLIT, ZINC...
  • Page 20 LOWER NIP ROLL, 5.0 DIA. x 66.0 FACE AGL-XX-B6900 BRACKET, THERMOCOUPLE MTG. AGL-XX-B6639 STRAP, HEATER SUPPORT AGL-XX-B6982 SHIM SHAFT SUPPORT, COMPADRE AGL-64-C6897 SINGLE ROD HEATER, COMPADRE, 1000 WATTS AGL-64-B0015 SHIM WHEEL AGL-64-B0913-1 STOP, CYLINDER, TAPPED AGL-XX-B6773-1 THREADED ROD, 5/16-18UNC x 3.50 LG. 012633-23...
  • Page 21 Assy #: AGLD6866 BOM Rev: Model #: Rev: Rev: Date: 2/2/2007 Description: NIP ROLL ASSEMBLY, COMPADRE Item: Part #: Description: Qty: 000417-07 COLLAR, SHAFT, 2-PIECE, 7/16 DIA BORE, 11/32 WIDE 012672-01 SPRING, COMPRESSION, 0.85 OD, 0.08 THICK, 2.00 LG,MW 000161-24...
  • Page 23 Part #: AGL-64-K6904 Appl #: Assy #: AGLC6903 BOM Rev: 2/8/2007 Model #: Rev: Rev: Date: DRIVE ASSEMBLY, COMPADRE Description: Item: Part #: Description: Qty: AGL-64-B0048-2 IDLER, 1.38 LG. AGL-64-B0049-3 IDLER TENSIONER, 1.38 LG. 012638-01 GEAR BOX, 80:1, 63B14 FACE...
  • Page 25 Part #: AGL-64-K6879-1 Appl #: Assy #: AGLB6878-1 BOM Rev: 11/2/2007 Model #: Rev: Rev: Date: UNWIND ASSEMBLY, COMPADRE Description: Item: Part #: Description: Qty: AGL-64-B6869 UNWIND/WINDUP TUBE AGL-XX-B6870-1 TUBE SUPPORT, IDLER END, ORING AGL-XX-B6871-1 TUBE SUPPORT, BRAKE END, ORING...
  • Page 27 Part #: AGL-64-K6884-1 Appl #: Assy #: AGLC6883-1 BOM Rev: 11/2/2007 Model #: Rev: Rev: Date: RELEASE LINER WINDUP ASSEMBLY, COMPADRE Description: Item: Part #: Description: Qty: AGL-64-B6869 UNWIND/WINDUP TUBE AGL-XX-B6870-1 TUBE SUPPORT, IDLER END, ORING AGL-XX-B6872-1 TUBE SUPPORT, CLUTCH END, ORING...
  • Page 29 Bill Of Material Part #: AGL-64-K6909 Appl #: Assy #: AGLC6908 BOM Rev: 2/9/2007 Model #: Rev: Rev: Date: INFEED TABLE ASSEMBLY Description: Item: Part #: Description: Qty: AGL-XX-B6905-1 TABLE END, RH AGL-XX-B6905-2 TABLE END, LH AGL-64-B6906 EXTRUSION MOD. 1.5 SQ. x 65.46 LG. AGL-64-C6907 TABLE SKIN AGL-XX-B6970...
  • Page 31 Part #: AGL-64-K6924 Appl #: Assy #: AGLC6923 BOM Rev: 2/14/2007 Model #: Rev: Rev: Date: PNEUMATIC ASSEMBLY, COMPADRE Description: Item: Part #: Description: Qty: 012263-05 TUBING, 1/4" OD, BLACK 001294 REGULATOR, PRESSURE, 1/8NPT 012234-03 GUAGE, PRESSURE, 0-100PSI, 1/8NPT, PANEL MNT.
  • Page 33 Bill Of Material Part #: AGL-64-K6926 Appl #: Assy #: BOM Rev: 2/15/2007 Model #: Rev: Rev: Date: ELECTRICAL ASSEMBLY, COMPADRE Description: Item: Part #: Description: Qty: AGL-64-D6925-1 CONTROL SCHEMATIC, COMPADRE REF. AGL-64-B0104 BRACKET, MOUNTING, OVERTEMP CONTROLLER AGL-XX-C7000 SUBPANEL, COMPADRE...
  • Page 34 AGL-64-K6926 Appl #: Assy #: BOM Rev: Model #: Rev: Rev: Date: 2/15/2007 Description: ELECTRICAL ASSEMBLY, COMPADRE Item: Part #: Description: Qty: 006143-01 LAMP, INDICATOR, 24VDC LED, GREEN 002507-04 END COVER, TERMINAL BLOCK, D-UK4/10 006141-02 SWITCH, PUSHBUTTON, MOMENTARY, ILLUMINATED, 16mm, RED, SPDT 002728-03 CABLE, SERIES 10, 2M LG.
  • Page 35 AGL-64-K6926 Appl #: Assy #: BOM Rev: Model #: Rev: Rev: Date: 2/15/2007 Description: ELECTRICAL ASSEMBLY, COMPADRE Item: Part #: Description: Qty: 002523-10 FERRULE, INSULATED, 12AWG, STD LENGTH, GRAY 002523-02 FERRULE, INSULATED, 14AWG, STD LENGTH, BLUE 002512-07 LEGEND, DANGER PINCH POINT (2.5x4)
  • Page 37 Bill Of Material Part #: AGL-XX-K7035-1 Appl #: Assy #: AGLD7033-1 BOM Rev: 10/31/2007 Model #: Rev: Rev: Date: PVT SYSTEM, COMPADRE Description: Item: Part #: Description: Qty: AGL-XX-B6986 BOTTOM LAYER, HOLDER AGL-XX-B6987 MIDDLE LAYER, HOLDER AGL-XX-B6991 HOLDER WELDMENT AGL-XX-B7032...
  • Page 38 Assy #: AGLD7033-1 BOM Rev: Model #: Rev: Rev: Date: 10/31/2007 Description: PVT SYSTEM, COMPADRE Item: Part #: Description: Qty: 001879-01 DIN RAIL, 35MM WIDE, 7.5MM HIGH, 2 MT LG, NS35/7.5 012722-13 SPACER, ROUND, NYLON, #10, .31 DIA. x 1/2 LG 001531-150 FUSE, FAST-BLO, 15A, 250V, 1/4X1-1/4"...
  • Page 40 Bill Of Material Part #: AGL-64-K6978-1 Appl #: Assy #: AGLB6977-1 BOM Rev: 10/30/2007 Model #: Rev: Rev: Date: REAR TABLE ASSEMBLY Description: Item: Part #: Description: Qty: AGL-64-C6907 TABLE SKIN AGL-64-B6885 EXTRUSION, MOD. 1.5 SQ. x 67.00 LG. 000011-12 SHCS, 5/16-18UNC, 1-1/2 LG, BLACK 012393 DOUBLE SIDED TAPE...
  • Page 42 FUSE, FAST-BLO, 10A, 600V, CC RATED, 13/32x1-1/2" 001530-050 FUSE, SLO-BLO, 5.0A, 250V, 1/4X1-1/4" 006176-01 ZUNE MEDIA PLAYER, 30 GB, BLACK 006176-02 CD, COMPADRE STARTUP VIDEOS OPERATORS MANUAL To order call Advanced Greig Laminators, Inc. 608-846-7016 04-Nov-08 Page 1 of 1...

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