crystal fires HEATRAVE S/L User Instructions

Decorative inset gas fire

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CRYSTAL

FIRES

VALENTINES BUILDING

BECHERS DRIVE

AINTREE RACECOURSE

BUSINESS PARK

LIVERPOOL

MERSEYSIDE L9 5AY

HEATRAVE S/L

DECORATIVE INSET

GAS FIRE

THIS APPLIANCE IS CAT I

FOR USE WITH NATURAL GAS ONLY

G20 AT 20mbar

IN G.B. AND I.E.

INSTALLATION & SERVICING

BOOK

USERS INSTRUCTIONS

ISSUE 1

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Page 1 FIRES VALENTINES BUILDING BECHERS DRIVE AINTREE RACECOURSE BUSINESS PARK LIVERPOOL MERSEYSIDE L9 5AY HEATRAVE S/L DECORATIVE INSET GAS FIRE THIS APPLIANCE IS CAT I FOR USE WITH NATURAL GAS ONLY G20 AT 20mbar IN G.B. AND I.E. INSTALLATION & SERVICING...
Page 2 140mm 380mm 468mm 600mm 550mm 135mm radiant This appliance is intended for decorative purposes NAME MODEL NO: HEATRAVE S/L PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE YOU START INSTALLING THE APPLIANCE. KEEP THIS BOOKLET HANDY FOR FUTURE REFERENCE ISSUE 1...
Page 3 ……………TECHNICAL DATA…………… HEIGHT. 600mm WIDTH. 468mm WEIGHT. 15kg GAS TYPE: G20 NATURAL GAS PRESSURE : 20 mbar CONNECTION:8mm OD TUBE SPARK GAP: 2.5-4mm INJECTOR: TYPE CAT 82/420 BRAY HEAT INPUT (GROSS) HIGH: 6.5KW LOW: 4.1KW CAT:12 DATA LABEL LOCATION FRONT BOTTOM SECTION OF APPLIANCE ISSUE 1...
Page 4 INSTALLATION GENERAL IMPORTANT NOTES THE HEATRAVE S/L IS DESIGNED AND TESTED TO THE REQUIREMENTS OF BS5258 P16 AND IS FITTED WITH AN ATMOSPHERE SENSING DEVICE THE SUPER HEATRAVE CAN ONLY BE USED IN CONJUNCTION WITH THE FOLLOWING CHIMNEYS : CONVENTIONAL BRICK OR STONE CHIMNEY. A PRE CAST FLUE CONFORMING TO BS 1289 PT.1 OR A METAL FLUE BOX CONFORMING TO BS715, FURTHER DETAILS ARE COVERED LATER.
Page 5 INSTALLATION REQUIREMENTS PRE CAST FLUE A PRE CAST FLUE CONFORMING TO THE REQUIREMENTS OF BS 1289 PART 1. FOR DETAILS OF THE DIMENSIONS REQUIRED TO LOCATE POSITION OF THE APPLIANCE WITHIN THE OPENING / STARTER BLOCKS SEE (FIG.2) WITH A MINIMUM OF 3 METRES EFFECTIVE HEIGHT. A SUITABLE FIRE RESISTING FIRE SURROUND WILL BE REQUIRED, SPACED OUT TO THE CORRECT THICKNESS BETWEEN THE REAR OF THE FLUE BLOCK BREAST AND THE REAR OF THE APPLIANCE FLANGE.
Page 6 INSTALLATION REQUIREMENTS LOCATION AND FLUES CONVENTIONAL CHIMNEY A CONVENTIONAL BRICK OR STONE CHIMNEY AS USED FOR A SOLID FUEL APPLIANCE WITH A MINIMUM EFFECTIVE CROSS SECTIONAL DIMENSION OF 225 * 225 mm (9 * 9 ins) WITH A MINIMUM OF 3 METRES EFFECTIVE HEIGHT. A LINED FLUE WITH A MINIMUM DIAMETER OF 175 mm (7ins), WITH THE FIREPLACE COMPONENTS CONFORMING TO BS 1251 A BUILDERS OPENING A MINIMUM OF 555mm HIGH TO MAXIMUM 575 mm HIGH AND MINIMUM 410...
Page 7 INSTALLATION REQUIREMENTS 5 “ FLUE PIPE AND STARTER BOX A DOUBLE WALLED SELKIRK RECESSED FLUE BOX BUILT TO THE REQUIREMENTS OF BS 715 WITH AN INSULATED FLUE HAVING A MINIMUM DIAMETER OF 125mm (5”) AND A MINIMUM EFFECTIVE OVERALL HEIGHT OF 3 METRES (10ft) 143mm 560mm 610mm...
Page 8 FRONT FACE SEAL THE FRONT FACE MUST BE FLAT TO ENSURE THAT A GOOD SEAL IS FORMED BETWEEN THE REAR AND BASE OF THE APPLAINCE AND THE CHIMNEY TO AVOID ANY REDUCTION OF NATURAL DRAUGHT. HEARTH. A NON COMBUSTIBLE HEARTH MUST BE PROVIDED BENEATH THE APPLIANCE WITHIN THE FIREPLACE OPENING.
Page 9 CLEARANCES SHELVES MINIMUM CLEARANCE FROM HEARTH TO UNDERSIDE OF COMBUSTABLE SHELF MUST BE 800 mm PROVIDED SHELF DEPTH IS 150mm OR LESS WHEN THE SHELF DEPTH IS INCREASED BY INCREMENTS OF 12.5 mm GREATER THAN 150 mm ADD 25 mm TO THE 800 mm MINIMUM CLEARANCE. SIDE OF FIRE MINIMUM WIDTH BETWEEN VERTICAL SIDES OF COMBUSTABLE SURROUND SHOULD NOT BE LESS THAN 800 mm PROVIDED FIRE IS CENTRAL TO SURROUND AND SIDES DO NOT PROJECT MORE THAN...
Page 10 INSTALLATION STEPS CHECKING GAS PRESSURE AND SOUNDNESS REMOVE THE PRESSURE TEST POINT SCREW FROM THE INLET ELBOW AND CONNECT PRESSURE GAUGE. TURN ON GAS TO APPLIANCE. ROTATE THE CONTROL TO THE IGNITION POSITION AND PUSH IN TO ALLOW THE AIR IN THE PIPEWORK TO BE PURGED.
Page 11 Periodically small deposits of soot may gather on the coals and burner, this must be removed by removing coals and brushing or vacuuming any deposits ,then replace coals using the following procedure. COAL BED LAYOUT using square coals centre 2 coals sit on top of front coal bed and also rest on step MAIN COAL BED on pillar 2...
Page 12 SLIMLINE RANDOM FUEL PIECES LAYOUT (ALSO COMES IN GREY AND BUFF COLOURS) SIX RANDOM FUEL PIECES SIT AS SHOWN ON TOP OF FRONT FIBRE PIECE. NOTE: THEY MAY HAVE TO BE TURNED SLIGHTLY TO ENSURE ENOUGH ROOM IS AVAILABLE FOR THEM ALL TO FIT CORRECTLY THE NEXT FOUR FUEL PIECES SIT ON TOP OF FIRST PIECES AS SHOWN SITTING BETWEEN EACH OF THE FRONT PIECES FINAL MIDDLE PIECE IS FITTED TO RIGHT...
Page 13 INSTALLATION STEPS TEST FOR SPILLAGE CHECK FOR SATISFACTORY CLEARANCE OF COMBUSTION PRODUCTS CLOSE ALL DOORS AND WINDOWS IN THE ROOM CONTAINING THE FIRE TURN ON GAS SUPPLY , LIGHT THE FIRE AND SET THE CONTROLS TO HIGH LEAVE THE FIRE BURNING FOR FIVE MINUTES AND INSERT A LIGHTED SMOKE MATCH ON A VERTICAL PLANE 20 mm DIRECTLY UNDER FRONT EDGE OF CANOPY AND 75mm FROM EITHER SIDE OF THE OPENING (SEE DRAWING )
Page 14 INSTALLATION STEPS FITTING TRIMS FIT THE TRIM WITH FOUR MAGNETS PLACED ON THE VERTICAL SIDE FLANGES OF THE FIREBOX (ONE AT THE TOP AND ONE AT THE BOTTOM 0 OFFER THE BRASS TRIM UP AND PUSH INTO POSITION PLACE FRET CENTALLY IN FRONT. INSTRUCT USER IMPORTANT : THIS APPLIANCE IS FITTED WITH AN OXYGEN DEPLETION SENSOR INCORPORATED INTO THE PILOT BODY.
Page 15 SERVICING NOTES GENERAL NOTES SERVICING SHOULD BE CARRIED OUT ANNUALLY BY A COMPETENT PERSON SUCH AS A CORGI REGISTERED PERSON IN ACCORDANCE WITH THE RELEVANT REGULATIONS TO ENSURE THE SAFE AND CORRECT OPERATION OF THE APPLIANCE. BEFORE COMMENCING ANY SERVICE OR REPLACEMENT OF PARTS TURN OFF GAS SUPPLY TO FIRE AFTER SERVICING CHECK FOR GAS SOUNDNESS AT LEAST ONCE A YEAR CHECK FOR DEBRIS IN THE CATCHMENT AREA BEHIND THE FIRE AND FLUE WAY...
Page 16 REMOVE CONTROL KNOB. DISCONNECT GAS CONNECTIONS TO VALVE INCLUDING PILOT CONNECTION AND THERMOCOUPLE CONNECTION REMOVE LOCKNUT HOLDING GAS CONTROL TO FRONT BOTTOM SECTION RE ASSEMBLE IN REVERSE ORDER TURN ON GAS SUPPLY, CHECK FOR SOUNDNESS AND RE COMMISSION APPLIANCE REPLACEMENT OF INJECTOR REMOVE COALS SEE 1 REPEAT 2 REMOVE GAS CONTROL DISCONNECT GAS CONNECTIONS TO INJECTOR...
Page 17 FRET INFORMATION A STANDARD 16 “ FRET IS SUITABLE TO SIT IN FRONT OF THE HEATRAVE S/L HOWEVER A MINIMUM FREE AREA REQUIREMENT MUST BE MET AS SHOWN BELOW. MINIMUM FREE AREA FOR AIR FLOW ON ASH PAN COVER “A” = 30 CM2 MINIMUM FREE AREA FOR AIR FLOW ON FRET “B”...
Page 18 ISSUE 1...
Page 19 USERS INSTRUCTIONSYOUR HEATRAVE S/L GAS APPLIANCE IMPORTANT NOTES YOUR HEATRAVE S/L IS A LIVE FUEL EFFECT GAS FIRE. DUE TO ITS NEWNESS THE FIRE MAY GIVE OFF A SLIGHT SMELL FOR A SHORT PERIOD AFTER INSTALLATION. THIS IS QUITE NORMAL AND WILL DISAPPEAR AFTER A FEW HOURS OF OPERATION.
Page 20 TURN KNOB ANTICLOCKWISE TO IGNITION POSITIONAS SHOWN IN FIG 1 STILL KEEPING KNOB PRESSED IN AS FAR AS POSSIBLE 2. PRESS IGNITION BUTTON ( AS SHOWN IN FIG 1 0 A COUPLE OF TIMES UNTIL PILOT LIGHT IGNITES THEN KEEP THE KNOB PRESSED IN FOR 15 SECONDS . IF THE PILOT FAILS TO LIGHT, TURN THE CONTROL KNOB CLOCKWISE TO THE OFF POSITION, WAIT 3 MINUTES AND REPEAT THE PROCEDURE.
Page 21 AMMENDMENT SHEET FOR TAP/PIEZO COMBINED MODEL OPERATING INSTRUCTIONS THE APPLIANCE DATA BADGE IS POSITIONED ON THE FRONT BOTTOM SECTION OF THE APPLIANCE AND CARRIES THE CONTROL KNOB POSITIONS, THE FULL LIGHTING PROCEDURE IS AS FOLLOWS. (SEE FIG 1 ) 1. PUSH CONTROL KNOB IN AS FAR AS POSSIBLE ON GAS CONTROL 2.
Page 22 MERTIK MAXITROL REMOTE CONTROL SYSTEM ADDITIONAL INSTRUCTIONS THESE INSTRUCTIONS ARE FOR THE USE ON CRYSTAL FIRES REMOTE CONTROL RANGE OF GAS FIRES ON POSITION OFF POSITION IGNITION /PILOT POSITION FIGURE 1 OPERATION LIGHTING PROCEDURE 1. TURN KNOB A (FIGURE 1) SLIGHTLY LEFT TOWARDS THE IGNITION POSITION(SHOWN IN FIG 1 ABOVE)
Page 23 SHUT OFF PROCEDURE 1.TURN KNOB A RIGHT UNTIL REACHING STOP. IN THIS POSITION ONLY PILOT GAS FLOWS 2.TO SHUT OFF VALVE COMPLETELY,PRESS DOWN SLIGHTLY AND CONTINUE TURNING RIGHT FROM PILOT POSITION TO THE OFF POSITION.THE SAFETY INTERLOCK PREVENTS RE-IGNITION OF THE PILOT FLAME UNTIL THERMOCOUPLE HAS COOLED DOWN SUFFICIENTLY(ELAPSED TIME WILL VARY BASED ON THERMOCOUPLE TYPE) 3.SWITCHING OFF THE REMOTE IS NOT NECCESARY.
Page 24 AND ONLY THE PIECES SUPPLIED MUST BE USED. FRET INFORMATION A STANDARD 16 “ FRET IS SUITABLE TO SIT IN FRONT OF THE HEATRAVE S/L , HOWEVER A MINIMUM FREE AREA REQUIREMENT MUST BE MET AS SHOWN BELOW. MINIMUM FREE AREA FOR AIRFLOW ON ASH PAN COVER “A”...
Page 25 TAPER TO LIGHT WITH A TAPER, PUSH LIGHTED TAPER TOWARDS PILOT LIGHT AS SHOWN ABOVE WHILST FOLLOWING OPERATING INSTRUCTIONS. COAL BED LAYOUT fibre matrix pushes to front of bracket front fibre main ceramic matrix front of firetray position of ceramic fibre base PERIODICALLY SMALL DEPOSITS OF SOOT MAY GATHER ON THE COALS AND BURNER.
Page 26 centre 2 coals sit on top of front coal bed and also rest on step MAIN COAL BED on pillar 2 right centre also on step on pillar 3 left centre also on step on pillar 1 as far left coal sits central coal sits central as possible...
Page 27 SLIMLINE RANDOM FUEL PIECES LAYOUT (ALSO COMES IN GREY AND BUFF COLOURS) SIX RANDOM FUEL PIECES SIT AS SHOWN ON TOP OF FRONT FIBRE PIECE. NOTE: THEY MAY HAVE TO BE TURNED SLIGHTLY TO ENSURE ENOUGH ROOM IS AVAILABLE FOR THEM ALL TO FIT CORRECTLY THE NEXT FOUR FUEL PIECES SIT ON TOP OF FIRST PIECES AS SHOWN SITTING BETWEEN EACH OF THE FRONT PIECES FINAL MIDDLE PIECE IS FITTED TO RIGHT...