Premier Tech Aqua Conder ASP Series Installation, Operation And Maintenance Manual

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Installation, Operation, and Maintenance Manual

ASP HDPE Package Sewage Treatment Plants

Tel: +44 (0) 8702 640004, Fax: +44 (0) 8702 640005

Email: ptauk-sales@premiertech.com,

for

Standard Discharge Level:

20BOD/30SS/20NH3- N

Premier Tech Aqua Ltd

2 W hitehouse Way

So uth West Industrial Estate

Peterlee, County Durham,

SR8 2RA

Web:www.premiertechaqua.co.uk

OM0006 Conder ASP HDPE Rev 5.2

Unit Installed

(please tick):

ASP06



ASP08



ASP12



ASP16



ASP20



ASP25



Serial number



ASP06P



ASP08P



ASP12P



ASP16P



ASP20P



ASP25P



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Summary of Contents for Premier Tech Aqua Conder ASP Series

Page 1   ASP20 ASP20P   ASP25 ASP25P Premier Tech Aqua Ltd   2 W hitehouse Way So uth West Industrial Estate Serial number Peterlee, County Durham, SR8 2RA Tel: +44 (0) 8702 640004, Fax: +44 (0) 8702 640005 Email: ptauk-sales@premiertech.com,...
Page 2 OM0006 Conder ASP HDPE Rev 5.2 • • •...
Page 3 OM0006 Conder ASP HDPE Rev 5.2 • • Table of Contents ’ – – –...
Page 4 OM0006 Conder ASP HDPE Rev 5.2 ’ ’...
Page 5 OM0006 Conder ASP HDPE Rev 5.2 • • • • • •...
Page 6 OM0006 Conder ASP HDPE Rev 5.2 • • •...
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Page 8 OM0006 Conder ASP HDPE Rev 5.2    • •...
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Page 25 OM0006 Conder ASP HDPE Rev 5.2 Air inlets Integrated blow er ventilation...
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Page 27 OM0006 Conder ASP HDPE Rev 5.2 HOLE IN HOUSING FOR AIR HOSE AIR OUTLET FIX WITH JUBILEE AIR INLET AIR INLET CLIP ONTO SEAL WITH BRASS FITTING EXPANDED FOAM HOSETAI GROUND LEVEL GROUND LEVEL BLOWER AIR HOSE DUCT (MIN.50mm) CUT HOLE FOR DUCT AND SEAL AFTER...
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Page 30 OM0006 Conder ASP HDPE Rev 5.2 STEP 1 When Plant arrives, it is fitted with rubber plug. This plug Must be removed before operating STEP 2 - Drill 2 holes for supply 1 and 2 (on Main lid & Blower box) Diameter to suit cable gland accordingly STEP 3 - Fit Cable Gland for supply 1 and 2 on Main lid and blower box showing in the picture above making sure this is fully...
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Page 33 OM0006 Conder ASP HDPE Rev 5.2 Check that the air line from the air blow er to the plant is unobstructed Ensure there are no dirt or materials in the tank Ensure the unit is filled w ith clean w ater and there is a discharge from the outlet. This is best done by using a hosepipe in the inlet manhole or by running several taps in the connected household(s) Check the electrical supply has been installed by a qualified electrician...
Page 34 OM0006 Conder ASP HDPE Rev 5.2 • • • •...
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Page 36 OM0006 Conder ASP HDPE Rev 5.2 • • • • • • • •...
Page 37 OM0006 Conder ASP HDPE Rev 5.2 • • Obtain a sample of the final effluent to check that the plant is operating correctly. This may require introducing a small flow into the treatment unit to obtain the sample. • • •...
Page 38 OM0006 Conder ASP HDPE Rev 5.2 • • • • • • • • ’...
Page 39 OM0006 Conder ASP HDPE Rev 5.2 Material Specification: High Density Polyethylene. Colour: Natural Grey ASP06 ASP08 ASP12 ASP16 ASP20 ASP25 Design Loadings (max .) Population Equiv alent [P.E.] 1200 1600 2400 3200 4000 5000 Hy draulic Load [l/day ] Organic Load 1200 1500 [g BOD/day ]...
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Page 43 OM0006 Conder ASP HDPE Rev 5.2 STEP 1 STEP 2 Cut hose approximately 100mm Place Jubilee clips over hose from blower STEP 3 STEP 4 Place T-piece in the middle of the Tighten all Jubilee clips up hose pipe securely...
Page 44 OM0006 Conder ASP HDPE Rev 5.2 PLEASE NOTE: Round Float will NOT be fitted to top 2 pump. Vertical Switch will be fitted (See Page 10&11 for details)
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Page 51 OM0006 Conder ASP HDPE Rev 5.2 Symptom Cause Action Strong Odour Excess chemicals in the plant See appendix F Excessive laundry use See appendix F Carry out a settlement test See appendix D Drains inadequately venting Check that a high level vent is fitted to the house and is working correctly.
Page 52 OK, no has few suspended further action. Otherwise solids. White suds. contact Premier Tech Aqua for advice. Check that no surface water is entering the plant. Bio-zone is black in Plant is organically over-loaded...
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Page 55 OM0006 Conder ASP HDPE Rev 5.2 Don't:...
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Page 60 OM0006 Conder ASP HDPE Rev 5.2 Blow er container To be fitted to the extension. De-sludge Extension to be Ground level adjusted to suit must not exceed ground level. this level. Extension Shaft To be adjusted to suit ground level. Secure extension to the ASP collar w ith 70mm long...
Page 61 OM0006 Conder ASP HDPE Rev 5.2 Blow er container To be fitted to the extension. De-sludge Extension to be adjusted to suit ground level. Ground level must not exceed this. level Secure extension to the ASP collar w ith 70mm long tek- screw s x 4.
Page 62: Important Warning
OM0006 Conder ASP HDPE Rev 5.2 Read this O&M Manual including appendices for full details Keep this manual together with any drawings that were issued and any other communication (order acknowledge, quotation, etc.) Take care when offloading the unit – external and internal pipe work & electrical equipment could be damaged! Ensure adequate ventilation –...
Page 63 OM0006 Conder ASP HDPE Rev 5.2 Please remove transport packaging (Foam, Plastic Bag) before operating this plant. When the plant arrives, it is fitted with a rubber plug. This Must be removed before operating. Rubber Plug is removed before operation.
Page 64 OM0006 Conder ASP HDPE Rev 5.2 Pea Gravel MUST be naturally rounded aggregate with a particle size greater than 3 mm and less than 18mm. Gravel MUST be clean and free flowing, free from large rocks, dirt, sand, roots, organic materials or debris. Upon screening analysis, the backfill material MUST have no more than 5% by weight passing 2.38mm Sieve.
Page 65 OM0006 Conder ASP HDPE Rev 5.2 Secondary Backfill Specification Secondary backfill shall not be used adjacent to the tank. It MUST only be used only at 450mm from the tank walls. The following are approved as Secondary Backfill materials: Gravel The Gravel MUST not contain any rocks larger than 36 mm on largest dimension.
Page 66 OM0006 Conder ASP HDPE Rev 5.2 Concrete Specification The specification for the concrete mix to surround the tank should be selected by the tank installer considering the site conditions and application requirements. For a typical non-structural application in good ground conditions, with non- aggressive soils, a concrete with a 28-day compressive strength of 20 to 30N/mm2 with a 25 to 50mm slump, complying with the relevant BS EN, is generally suitable.
Page 67 OM0006 Conder ASP HDPE Rev 5.2 Control of Groundwater Tanks must not be subjected to buoyant forces during installation, taking account of ground water levels and surface water run-off, and their accumulation in the tank excavation. Installation Procedure Maintain a completely dry excavation until the final pour of concrete has set. Failure to do this may result in voids beneath the tank.
Page 68 OM0006 Conder ASP HDPE Rev 5.2 Maintenance records Plant Commissioning Com m issioning Date Notes Com pany Plant Service Date Plant Service...
Page 69 OM0006 Conder ASP HDPE Rev 5.2 Date Servicing Com pany Notes Plant Service Date Servicing Com pany Notes Plant Service Date Servicing Com pany Notes Plant Service...
Page 70 OM0006 Conder ASP HDPE Rev 5.2 Date Servicing Com pany Notes Plant Service Date Servicing Com pany Notes Plant Service Date Servicing Com pany Notes Plant Service...
Page 71 OM0006 Conder ASP HDPE Rev 5.2 Date Servicing Com pany Notes Plant Service Date Servicing Com pany Notes Plant Service Date Servicing Com pany Notes...
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This manual is also suitable for:

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