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Bond PBB 2 x 2 Adjusting Instructions And Illustrated Parts List

Portable bobbinless binder
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ADJUSTING INSTRUCTIONS AND
ILLUSTRATED PARTS LIST
Introducing our latest creation...
All New Model PBB Portable Bobbinless Binder!
PBB 2 x 2 & 4 x 4 MODELS
BOND PRODUCTS INC
4511 WAYNE AVE PHILADELPHIA PA 19144
TOLL FREE PHONE 888-800-BOND (2663)
TOLL FREE FAX 800-582-9643
LOCAL PHONE 215-842-0200
LOCAL FAX 215-844-7175
EMAIL:
sales@bondproducts.com
WEB:
www.bondproducts.com
Rev. August 2018

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  • Page 1 ADJUSTING INSTRUCTIONS AND ILLUSTRATED PARTS LIST Introducing our latest creation... All New Model PBB Portable Bobbinless Binder! PBB 2 x 2 & 4 x 4 MODELS BOND PRODUCTS INC 4511 WAYNE AVE PHILADELPHIA PA 19144 TOLL FREE PHONE 888-800-BOND (2663)
  • Page 2 WELCOME.....to Carpet Binding 101. The bond team has been serving the carpet trade for 61 years. This is your one-stop source for everything you need to finish and bind carpet. In addition, we have many specialty products that are custom designed to meet the needs of carpet mechanics, workrooms and Do-It-Yourself customers.
  • Page 3 Limited 90 Day Warranty Bond Products, Inc. makes every effort to assure that its products meet high quality and durability standards and warrants, to the original purchaser, that this product is free from defects in materials and workmanship for a period of 90 days from date of purchase. This warranty does not apply to damage due, directly or indirectly, to misuse, abuse, negligence, repairs or alterations outside our facilities, or lack of maintenance.
  • Page 4 • Check the machine for loose screws and CLOSED COMPLIES WITH THE MACHINE SPECIFICATIONS. tighten them, if any, once a month. • Good maintenance will prolong the machine 11. DO NOT USE SPARE PARTS OTHER THAN life. “BOND” GENUINE PARTS.

  • Page 5: Table Of Contents

    CONTENTS ___________________________________________________________________ 1. SPECIFICATIONS..................1 2. THE POINTS BEFORE OPERATION............1 3. THREADING....................4 4. OILING......................5 5. OPERATION....................5 6. ADJUSTING....................6 6-1 Needle and Looper....................... 6 6-2 Needle Height....................... 6 6-3 Gap between Looper and Needle................. 7 6-4 Feed Dog Height......................7 6-5 Needle Guard Adjustment....................

  • Page 6: Specifications

    BOND PRODUCTS INC 4511 WAYNE AVENUE PHILADELPHIA PA 19144-3639 TOLL FREE PHONE 888-800-BOND (2663) TOLL FREE FAX 800-582-9643 LOCAL PHONE 215-842-0200 LOCAL FAX 215-844-7175 EMAIL: sales@bondproducts.com WEB: www.bondproducts.com 1. SPECIFICATIONS Stitch type............double thread chain stitch Stitch length........... 8.5mm / 21/64 inches or 3 stitches per inch Speed..............

  • Page 7: Threading

    3. NEEDLE & LOOPER THREADING - 2 -...
  • Page 8 NEEDLE THREADING To simplify the threading of the needle, just tie off both thread ends with a knot, continue pulling the thread through all the guides. Cut off the knot and continue threading through the needle eye. Leave a six inch plus tail beyond the needle eye, or... 1.
  • Page 9 LOOPER THREADING To simplify the threading of the looper, just tie off both thread ends with a knot, and then continue pulling the thread through the thread rod eye and the tensioner. Continue pulling the thread end through all eyelets and through both looper eyes. Leave a six inch tail past the looper, or...

  • Page 10: Oiling

    4. OILING Oiling of all moving parts is imperative before each operation of this machine. The oiling points are marked in red, spray lube the looper area after blowing off debris from the looper chamber. Use Bond spray lube, stock# 21325.

  • Page 11: Adjusting

    6-2 Needle Height 6. ADJUSTMENT When the looper moves left and right to turn pulley by hand, the looper and the needle shall be adjusted in such a way that The machine has been properly adjusted before shipment from the bottom of both holes will be entirely corresponded as the factory.

  • Page 12: Gap Between Looper And Needle

    6-3 Gap between Looper and Needle Turn pulley by hand and fix eccentric cam so that the screw (a) may be horizontal position as shown in Fig. 5, while the looper is passing behind needle and the sharp point of looper is corresponded with needle center.

  • Page 13: Needle Guard Adjustment

    6-5 Needle Guard Adjustment Adjust the clearance between needle guard and needle to zero when the needle is just coming up from its lowest position as shown in Fig. 8 and tighten the screw (a). PBB 4 x 4 only When binding oval or round shaped carpets, please disengage the rear upper puller.

  • Page 14: Parts List

    ORDERING PARTS 1. Description of each part and its stamp number is described in this parts list. Screws and nuts for parts are shown adjacent to the relevant parts. When ordering parts, describe clearly stamp number with its name of part.
  • Page 15 THREAD STAND AND THREAD TENSION PARTS Ref. No. Part. No. Description Quantity Remarks 245071 Thread Tension Eyelet 245081B Thread Tension Assembly for Looper (13 – 17) 245081 Tension Post 065261 Tension Disc 205091 Tension Spring 245091 Tension Nut 9/64S40011 Screw for 245081 245081A Thread Tension Assembly for Needle (13,14,16,17,19)
  • Page 16 COVERS, BUSHINGS AND OILING PARTS - 11 –...
  • Page 17 COVERS, BUSHINGS AND OILING PARTS Ref. No. Part. No. Description Quantity Remarks 241111 Main Shaft Bushing, front 241122 Main Shaft Bushing, rear 9/64S40502 Screw for 241122, 241111 D01003 Oil Cup D01001 Push Oil Cup 205191 Top Cover 11/64S40007 Screw for 205191 202091 Needle Bar Guard 9/64S40005...
  • Page 18 NEEDLE BAR, PRESSER BAR AND DRIVING PARTS Ref. No. Part. No. Description Quantity Remarks 241091 Synchro Pulley 3/16S28001 Screw for 241091 241131 Retaining Collar 11/64s40501 Screw for 241131 241161 Spacer 205131 Oil Felt 202001A Needle lever connecting rod Ass’y (8, 9) 11/64S40090 Screw for Needle Lever Connecting rod cap 11/64S40001...
  • Page 19 NEEDLE BAR, PRESSER BAR AND DRIVING PARTS Ref. No. Part. No. Description Quantity Remarks 076062 Ball Stud Guide Fork 9/64S40003 Screw for 076062 205131 Oil Felt 201011 Main Shaft D01001 Push Oil Cup 245411 Oil Felt 5/8N18101 Nut for 242081 242081 Adjusting Stud 202041...
  • Page 20 LOOPER DRIVING PARTS - 15 –...
  • Page 21 LOOPER DRIVING PARTS Ref. No. Part. No. Description Quantity Remarks D01001 Push Oil Cup P3051 Spacer Looper Bell Crank 203091 (4 , 5) 11/64S40049 Screw for 013081B 11/64S40049 Screw for 203121A 203111 Thread Take-Up for Looper 9/64S40004 Screw for 203111 205211 Oil Felt 203101...
  • Page 22 FEED DRIVING AND THREAD CUTTER PARTS - 17 –...
  • Page 23 FEED DRIVING AND THREAD CUTTER PARTS Ref. No. Part. No. Description Quantity Remarks 205161 Oil Felt 204041 Feed Rocker Connecting Rod Pin 204031 Feed Rocker Connecting Rod 204001 Feed Rocker Shaft Bushing 11/64S40002 Screw for 204001 205151 Oil Felt 204021 Feed Rocker Shaft 204011 Feed Rocker...
  • Page 24 MOTOR, SWITCH AND HANDLE PARTS (FOR TOTALLY ENCLOSED TYPE MOTOR) See Page 37 for complete details. See Page 34 for complete details. - 19 –...
  • Page 25 MOTOR, SWITCH AND HANDLE PARTS (FOR TOTALLY ENCLOSED TYPE MOTOR) Ref. No. Part. No. Description Quantity Remarks (2, 5 - 7) 241024CS Handle Assembly 241024C Handle Assembly (3, 4) 241024 Handle 9/64S40011 Screw for 241024C 245132 Micro Switch Cover C02001 Micro Switch (Z-15GK655-B) C02006 Micro Switch (X-10GD-B) for DC Motor...

  • Page 26: Numerical Index Of Parts

    NUMERICAL INDEX OF PARTS PART NO. PAGE PART NO. PAGE PART NO. PAGE 013042B 13-13 205042 9-31 245231 10-19 013062A 13-14 205071-1 9-28 245371 11-26 013081 13-20 205071-2 15-40 245411 10-15 013081B 13-19 205091 7-15 065261 7-14 205111 9-19; 15-16 P1091 9-27 P2071...
  • Page 27 NUMERICAL INDEX OF PARTS PART NO. PAGE PART NO. PAGE PART NO. PAGE D01001 9-5; 11-14; 13-1 11/64S40076 13-23 3201224 17-32 11/64S40089 13-29, 32 D01003 11/64S40090 10-8 41KN 9-41 F01002 17-11 11/64S40501 10-4 11/64S40502 15-14 41302 13-41 SCREW 41303 13-42 11/64S40504 17-13 41304...

  • Page 28: Diagram Of Screw, Nut & Washer

    SCREW, NUT & WASHER FULL SIZE 1/8S40003 1/8S44009 3/16S28001 3/16S28002 3/16S28005 4S3x6-W 9/64S40001 9/64S40003 9/64S40004 9/64S40005 9/64S40011 9/64S40043 9/64S40055 9/64S40058 9/64S40061 9/64S40065 9/64S40501 9/64S40502 9/64S40503 11/64S40001 11/64S40002 11/64S40003 11/64S40005 11/64S40006 11/64S40007 11/64S40012 11/64S40015 11/64S40049 11/64S40075 11/64S40076 11/64S40089 11/64S40090 11/64S40091 11/64S40501 11/64S40502 11/64S40504 15/64S28004...

  • Page 29: Parts Assemblies Diagrams

    FRAME 1 PULLER ASSEMBLY #13- PBB1007BW Balance Weight #1- PBB1002 Back Plate #14- PBB1007LW #10 Internal Lock Washer #2- PBB1002SC 10-32 x 3/4" Screw (2) #15- PBB1007SC 10-32 x 3/4 Screw (2) #3- PBB1003 Puller Eccentric #16- PBB1007LN 10-32 Lock Nut #4- PBB1003SCB 10-32 x 1/2"...

  • Page 30: Frame 2

    FRAME 2 PULLER WHEEL ASSEMBLIES #1- PBB2001FY Feed Roller Yoke Front #2- PBB2002R Feed Roller Front #3- PBB2002RSC 10-32 x 1/4" Screw #4- PBB2003S Feed Roller Shaft #5- PBB2004B Universal Joint (2) #6- PBB2004SC 10-32 x 1/8" Screw (8) #7- PBB2005S Shaft #8- PBB2002SCL 10/32 x 1/2"...

  • Page 31: Pbb 2X2 Clutch Assembly

    PBB 2X2 CLUTCH ASSEMBLY FRAME 3 #12- PBB2013SW #1/4 Internal Lock Washer (6) #1- PBB2008G Gear, Small (2) #13- PBB2012CL One Way Bearing #2- PBB2005S Gear Shaft (2) #14- PBB2012NS New Style Gear Block #3- PBB2006SL Large Gear Shaft #15- PBB2013B Bronze Bushing (3) #4- PBB2009G Gear, Large (1)

  • Page 32: Pbb 4X4 Puller Assembly

    PBB 4X4 PULLER ASSEMBLY FRAME 4 #1- PBB2001FY Feed Roller Yoke Front #2- PBB2002SCL 10/32 x 1/2" Screw #3- PBB2003S Feed Roller Shaft (2) #4- PBB2002R Feed Roller Front #5- PBB2002RSC 10-32 x 1/4" Screw #6- PBB2001FY Feed Roller Yoke Rear #7- PBB2002R Feed Roller Rear #8- PBB2002RSC...

  • Page 33: Pbb 4X4 Clutch Assembly

    PBB 4X4 CLUTCH ASSEMBLY FRAME 5 #12- PBB2013SW #1/4 Internal Lock Washer (6) #1- PBB2008G Gear, Small (3) #13- PBB2012CL One Way Bearing #2- PBB2005S Gear Shaft (3) #14- PBB2012NS New Style Gear Block #3- PBB2006SL Large Gear Shaft #15- PBB2013B Bronze Bushing (3) #4- PBB2009G Gear, Large (1)

  • Page 34: Pbb 4X4 Rear Puller Assembly

    PBB 4X4 REAR PULLER ASSEMBLY FRAME 6 #1- PBB3001A/B Back Puller Frame A & B #10- PBB3002B Lower Bearing 1/4 x 20 x 3/4 Screw (2) #2- PBB3001SC #11- PBB3002BSC 10-32 x 5/16" Screw #3- PBB3002SC 10-32 x 1-1/2" Screw (2) #12- PBB2001FY Feed Roller Yoke, Rear #4- PBB1007LW...

  • Page 35: Puller Lifting Lever Assembly

    PULLER LIFTING LEVER ASSEMBLY FRAME 7 #1- PBB4001 Front / Rear Lifting Lever #2- PBB4002K Lifter Knob #3- PBB2013SC 1/4-20 x 1/2" Screw #4- PBB1007SC 10-32 X 3/4" Screw #5- PBB4003LW #10 Split Lock Washer (2) #6- PBB1007LN 10-32 Lock Nut #7- PBB4004 Rear Lifter Lever #8- PBB1003SCB...

  • Page 36: Pbb 4X4 Back Puller Lower Assembly

    PBB 4X4 BACK PULLER LOWER ASSEMBLY FRAME 8 #1- PBB5001 Rear Puller Plate #2- PBB5002SC 10-32 x 3/8" Screw (3) #3- PBB5003 Feed Roller Yoke A & B #4- PBB5003BF Bronze Bearing, Short #5- PBB5003BL Bronze Bearing, Long #6- PBB4007SC 10-32 x 1"...

  • Page 37: Frame 9

    FRAME 9 CASTER BRACKETS ASSEMBLY #1- PBB1008 Handwheel Shaft #2- PBB1008SC 10-32 x 1/4" Screw (4) #3- PBB1008HW Hand Wheel #4- PBB1003LW 1/4 Split Lock Washer #5- PBB241072 Motor Base #6- PBB11/64S40075 Screw (4) #7- PBB11/64W10101 Washer (4) #8- PBB2013SCB 1/4-20 x 3/4"...

  • Page 38: Thread Bracket Assembly

    THREAD BRACKET ASSEMBLY FRAME 10 #1- PBB7001 Thread Base Plate w/ Block #2- PBB7001SC 10-32 x 1/2" Screw (4) #3- PBB1007LN 10-32 Lock Nut (1) #4- PBB7003 Thread Hold Down Rod (2) #5- PBB7004 Hold Down Knob (2) #6- PBB7006R Thread Guide Rod #7- PBB7006G Thread Guide Rod Ring...

  • Page 39: Handle Bracket Assembly

    HANDLE BRACKET ASSEMBLY FRAME 11 #1- PBBC02001 Trigger Lock Switch #2- PBB8009 Upper Handle Bracket #3- PBB1003SCB 10-32 x 1/2" Screw (4) #4- PBB1007LW Internal Lock Washer (4) #5- PBB8001 Lower Handle Bracket #6- PBB8006SC 10-32 x 5/8" Screw (2) #7- PBB1007LN 10-32 Lock Nut (2) #8- PBB8007SC...

  • Page 40: Caster Brackets Assembly

    CASTER BRACKETS ASSEMBLY FRAME 12 #1- PBB9001 Caster Bracket, Right Side #2- PBB9002 Caster Bracket, Left Side #3- PBB9003 2" Casters (4) #4- PBB9004 Axle (4) #5- PBB9007W #5/16 Washer (4) #6- PBB9008W #12 Washer (2) #7- PBB2013SCA 1/4-20 x 5/8" Screw (4) #8- PBB2013SW #1/4 Internal Lock Washer (4) #9- PBB9009SC...

  • Page 41: Belt Cover Assembly

    BELT COVER ASSEMBLY FRAME 13 #1- PBB10001 Belt Cover #2- PBB10003 Support Bracket, Top #3- PBB10004 Support Bracket, Lower #4- PBB10006SC 10-32 x 3/8" Screw (2) #5- PBB1007LW #10 Internal Lock Washer (2) #6- PBB7010SC 6-32 Screw (4) #7- PBB7010W #6 Washer (8) - 36 –...

  • Page 42: Handle Assembly

    HANDLE ASSEMBLY FRAME 14 #1- PBB11001 Carry Handle #2- PBB11001S 1/4-20 x 1" Screw (2) #3- PBB8008N 1/4-20 Lock Nut (2) #4- PBB11005 Handle Bracket, Right #5- PBB11006 Handle Bracket, Left #6- PBB1003SCB 10-32 x 1/2" Screw (4) #7- PBB1007LW #10 Internal Lock Washer (4) #8- PBB11003 Oiler Bracket...

  • Page 43: Handle & Thread Base Support Bracket Assembly

    HANDLE & THREAD BASE SUPPORT BRACKET ASSEMBLY FRAME 15 #1- PBB7008B Thread Base Support Bracket #2- PBB7008 Carry Handle Bracket #3- PBB1007SC 10-32 x 3/4" Screw (2) #4- PBB1007LW #10 Internal Lock Washer (2) - 38 –...

  • Page 44: Binding Bracket Assembly

    BINDING BRACKET ASSEMBLY FRAME 16 #1- PBB12001PD Binding Disc (2) #10- PBB12007N 10-24 Lock Nut (2) #2- PBB12002 Binding Bracket #11- PBB12004 Binding Bracket #12- PBB12008BKT Upright Bracket #3- PBB12003 Binding Post, Long #13- PBB1007LW #10 Internal Lock Washer (4) #4- PBB12003N #5- PBB12003LW Lock Washer...

  • Page 45: Assorted Threads For Needle & Looper

    ASSORTED THREADS FOR NEEDLE & LOOPER FRAME 17 08017 #75 Clear Monofilament .012 Thread with Canister Top for Needle 08065-79 #69 Bonded Nylon Tex 70 16 oz spools, various colors 09011-14 12/4 Glazed Cotton Thread 16 oz spools, four colors PBBSOCK Thread Spool Sock 5 pack - 40 –...

  • Page 46: Assorted Tools & Accessories

    ASSORTED TOOLS & ACCESSORIES FRAME 18 #1- PBB14002 3/32 T-Bar Allen Wrench #2- PBB14004 9/64 T-Bar Allen Wrench #3- PBB14009 1/8 T-Bar Allen Wrench #4- PBB14001 5/32 T-Bar Allen Wrench #5- PBB14003 Set of Allen Wrenches: 2, 2.5 & 3 mm #6- PBB14008 Tweezers #7- PBB14010...

  • Page 47: Cove Base Binding Guide Assembly

    COVE BASE BINDING GUIDE ASSEMBLY FRAME 19 #1- PBB15001 Angled Bracket #2- PBB15007GP Lower Plate #3- PBB15003 Adjusting Knobs (2) #4- PBB15004 Carriage Bolts (2) #5- PBB1003W #1/4 Washer (2) #6- PBB15005P Upper Plate #7- PBB15007SLS Spring Loaded Stop Guide #8- PBB15007SP Compression Spring (2) #9- PBB15007SG...

  • Page 48: Frame 20- Assorted Tape Folders & Bracket Assemblies

    FRAME 20 ASSORTED TAPE FOLDERS & BRACKET ASSEMBLIES #1- PBB16001 Assorted Tape Folder Bracket #2- PBB16001SC 10-24 x 7/8" Screw (2) #3- PBB8012W #10 Washer (2) #4- PBB1007LW #10 Internal Lock Washer (2) #5- PBB16002 Carpet Glide Plate #6- PBB16002SC 10-24 x 3/8"...

  • Page 49: Light Assembly

    LIGHT ASSEMBLY FRAME 21 #1- PBB17001 Old Style Light Assembly #2- PBB17002 Light Bulb #3- PBB17003LW #10 Internal Lock Washer (2) #4- PBB17004 10S 4x12 Screw (2) #5- PBB17001LED New Style LED Light Assembly #6- PBB17005 Light Bracket #7- PBB17008SC 4-40 x 1-1/4"...
  • Page 50 10 Reason$ to Bind Carpet$ 10. “Gift” your customers with their own “scrap” rugs. Make a positive from a negative. 9. Laminate, hardwood & ceramic tile has been steadily eroding your carpet business. 8. Rugs don’t require installation but do require profitable pad type products. 7.
  • Page 51 Bond PBB 2x2 & 4x4 Tech Support 4511 Wayne Ave • Philadelphia PA 19144 Email: sales@bondproducts.com Phone: 888-800-2663 (BOND) Fax: 800-582-9643 Skipping Stitches 1. Needle worn, or put in backwards. Replace needle or turn the needle the right way. 2. Using the wrong size clear thread. Should be #75 .012 in size.
  • Page 52 4511 Wayne Ave Philadelphia, PA 19144 Ph: 888-800-2663 Fx: 800-582-9643 www.bondproducts.com Exclusive manufacturer of Instabind. Thank you for taking time to read our PBB manual. Bond’s Portable Bobbinless Binder...

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