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Artos PF-6 Owner's Manual

Artos PF-6 Owner's Manual

Automatic wire processing machines

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Machine Model PF-6 PREFEEDER
Owners Manual
PN
6-119863
Rev. 1.4
Date
07 July 2015
Artos Engineering Company
21605 Gateway Ct.
Brookfield, WI 53187
Phone 1 262 252-4545 Fax 1 262 252-4544
www.artosnet.com
service@artosnet.com
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Summary of Contents for Artos PF-6

  • Page 1 Machine Model PF-6 PREFEEDER Owners Manual 6-119863 Rev. 1.4 Date 07 July 2015 Artos Engineering Company 21605 Gateway Ct. Brookfield, WI 53187 Phone 1 262 252-4545 Fax 1 262 252-4544 www.artosnet.com service@artosnet.com...
  • Page 2  Do not operate the PF-6 without electrical safety devices in place and functioning properly.  Do not attempt to lift heavy reels of material on to the PF-6 to avoid personal injury.  Avoid contact with material as it transfers to the cutting machine.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS PF-6 SPECIFICATIONS ......................3     STANDARD ASSEMBLY NUMBERS / OPTIONS ..............6 INSTALLATION .......................... 8     OPERATIONAL PUSH BUTTON CONTROLS ..............9 LOADING ........................... 10     ADJUSTMENT ........................... 12 MAINTENANCE ........................12  ...
  • Page 4: Pf-6 Specifications

    Maximum spool diameter 24 in (609mm) For a spool center I.D. of 0.89 (22mm) The maximum reel width is 12.25 (311mm) For a spool center I.D. of 2.00 (51mm) The maximum reel width is 14.25 (362mm) PF-6 with large spool adaption kit.   24 inch (610mm) diameter large spool adaption kit. ...
  • Page 5 PF-6 with wire coil / loose bundle kit.     Barrel stand or wire coil / loose bundle kit.    Electrical Specifications  110±10% VAC 60 hz 6 Amps 220±10% VAC 50/60hz 3 Amps   Wire Diameter  Standard plastic pulley option. Wire diameter up to approximately 0.38 inches (9.6mm) Large aluminum pulley option Wire diameter up to approximately 0.50 inches (12.7mm)
  • Page 6 PF-6 with large spool adaption kit. Height 53” (1340mm) Length 66” (1677mm) Depth 21” (533mm) PF-6 with wire coil / loose bundle kit Height 53” (1340mm) Length 72” (1829mm) Depth 21” (533mm)
  • Page 7: Standard Assembly Numbers / Options

    STANDARD ASSEMBLY NUMBERS / OPTIONS MAIN ASSEMBLY  2‐134900‐500 Main Base Assembly (Standard)– on the drawing it lists voltage options, e‐stop option,  and barrel adaptor kit.  For the sizing below if you do not use a cone to center spool on the shaft, the  maximum reel width is 15.5 (394mm). The size of the shaft is 0.625 (16mm) diameter.    PULLEYS  2‐134900‐510 Aluminum large wire 3 pulley option. Maximum wire diameter is 0.50 inches (12.7mm).   2‐134900‐520  Plastic 3 pulley option (Standard).  Maximum wire diameter is 0.38 inches (9.6mm).    2‐134900‐530  Aluminum large wire 7 pulley option, for long wires. Maximum wire diameter is 0.50  inches (12.7mm).  7 pulleys gives you added wire accumulation.  This is useful when you are processing  wires greater than 10 feed (3meters) in length.  2‐134900‐540 Plastic 9 pulley option, for long wires.  Maximum wire diameter is 0.38 inches (9.6mm).  9  pulleys gives you added wire accumulation.  This is useful when you are processing wires greater than 10  feed (3meters) in length.    ROLLERS  2‐134900‐550  Reel support rollers. This options will allow you set the spool into the pre‐feeder, rather  than putting a shaft through the core of the spool and hanging the spool in the pre‐feeder.  This option  requires the spool flanges to be round and undamaged.    POWER / CONTROL OPTIONS  2‐134900‐560  110 VAC power    2‐134900‐570  220 VAC power    2‐134900‐610  110 VAC power with over travel shut down and machine feedback.  This option will  automatically shut down the pre‐feeder when the arm is pulled all the way forward.  This can happen  when the wire is tangled and cannot be pulled off the spool.  A connector is provided that will provide a  dry contact that opens when the pre‐feeder is shut down. This connector can be wired to e‐stop the  wire cutting machine.  2‐134900‐600  220 VAC power with over travel shut down and machine feedback.  This option will  automatically shut down the pre‐feeder when the arm is pulled all the way forward.  This can happen  when the wire is tangled and cannot be pulled off the spool.  A connector is provided that will provide a  dry contact that opens when the pre‐feeder is shut down. This connector can be wired to e‐stop the  wire cutting machine.    WIDE REEL ADAPTION KITS  5‐144396‐x  Wide reel adaption kit.  This option adds extension arms to the back of the pre‐feeder so ...
  • Page 8   5‐144396‐2 Accepts 24 inch diameter reel.  Small cone    5‐144396‐3  Accepts 24 inch diameter reel. Large cone    5‐144396‐4  Accepts 32 inch diameter reel.  Small cone    5‐144396‐5  Accepts 32 inch diameter reel.  Large cone    LOOSE WIRE COIL / BUNDLE KIT  5‐143910  Barrel stand or loose bundle / wire coil kit.    SPARE PARTS KIT  2‐136429‐500  Spare parts kit, contains the following  AH‐2610‐500 Pressure roller, this holds the wire against the drive wheel rubber ring.  H‐14097‐3  Rubber ring for main wire drive wheel, this is what gives the drive wheel traction on  the wire.  2pc  903‐003  Switch that turns off the drive wheel when the accumulator is full  902‐359  Center drive belt.    902‐769  Upper drive belt.  905-285 Lower drive belt. TENSION SPRINGS  H‐15500 Spring 2.96 Lbs per inch, 0.518 N per mm  144592 Spring 4.44 Lbs per inch, 0.778 N per mm, Hook end is painted yellow. Comes standard when ordering pre-feeder with 3 pulley system 135012  Spring 8.90 Lbs per inch, 1.55 N per mm  Comes standard when ordering pre‐feeder with 7 ...
  • Page 9: Installation

    INSTALLATION Place the Artos PF-6 on a flat level surface adjacent to the infeed side of the cutting machine. It should sit so the top of the storage pulleys are the same height as the infeed point of the cutting machine.
  • Page 10: Operational Push Button Controls

    POWER ON/OFF: Applies or disconnects power to the machine START: Applies power to the motor speed control. (Button lights when “on”) EMERGENCY STOP: Stops all power to the motor when depressed. SPEED: Sets the base (maximum) speed the PF-6 can achieve at full arm travel.
  • Page 11: Loading

    LOADING To load the Artos PF-6 you should first move the storage arm to the full travel position and move the latch to the locked position. This must be done with the motor on. Once latched, stop the motor. CAUTION: Never attempt to move the storage arm with the motor off. Damage to the variable speed pulley will occur.
  • Page 12 Wire direction diagram for standard or wire reel PF-6 1. Feed the wire through (50) wire guide. 2. Thread wire over (29) idler pulley. 3. Thread wire under and over (15) feed pulley. 4. Thread wire under and over 1 pulley on (87) load arm control.
  • Page 13: Adjustment

    Wire direction diagram for PF-6 with loose bundle kit ADJUSTMENT The only adjustment for the operation of the Artos PF-6 is the speed setting. The speed should be set at a rate that allows the storage arm to oscillate about half way up in its travel range. For the best results the motor should not stop during normal cycling and the storage arm should not use its maximum travel.
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