Summary of Contents for Bosch Rexroth 2GE series
- Page 1 2/3/4/5GE… 3 609 929 255 AC/09.2011 DE/EN Montageanleitung | Installation Instructions...
- Page 2 XGE... | 3 609 929 255/2011-09 36/70 Bosch Rexroth AG Anhang Vertrieb Bosch Rexroth AG Electric Drives and Controls Schraub- und Einpress-Systeme Postfach 1161, 71534 Murrhardt Fornsbacher Str. 92, 71540 Murrhardt Deutschland Sie erreichen uns • telefonisch +49 71 92 22 208 •...
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Page 3: Table Of Contents
XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 37/70 Contents Contents About this documentation ..............41 Validity of the documentation ..............41 Required and amending documentation ..........41 Representation of information ..............42 1.3.1 Safety instructions ..................42 1.3.2 Symbols ...................... - Page 4 38/70 Bosch Rexroth AG XGE... | 3 609 929 255/2011-09 Contents Disassembly and replacement ............. 63 11.1 Required tools ....................64 11.2 Disassembling ....................64 Disposal ....................65 12.1 Environmental protection ................65 Extension and conversion ..............66 13.1 Converting the product ................66 Troubleshooting ...................
- Page 5 © This document, as well as the data, specifications, and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or given to third parties without its consent.
- Page 6 40/70 Bosch Rexroth AG XGE... | 3 609 929 255/2011-09 Contents...
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Page 7: About This Documentation
The current version of the Read this documentation completely documentation of Bosch Rexroth can and particularly the chapter "Safety In- be found in the media directory: structions", before working with the pro- http://www.boschrexroth.com/medi-... -
Page 8: Representation Of Information
XGE... | 3 609 929 255/2011-09 42/72 Bosch Rexroth AG About this documentation Tab.1: Required and supplementary documentation Title Document number Document type Safety Instructions for Rexroth Tigh- 3 608 870 2DE Safety regulation tening Systems Rexroth Tightening Spindle 3 608 870 0…... - Page 9 XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 43/72 About this documentation Safety instructions are set out as follows: • Safety sign: draws attention to the risk • Signal word: identifies the degree of ha- SIGNAL WORD zard, see tab. 2 on page 43 •...
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Page 10: Symbols
XGE... | 3 609 929 255/2011-09 44/72 Bosch Rexroth AG About this documentation 1.3.2 Symbols 1.3.4 Abbreviations The following symbols mark notes that are This documentation uses the following ab- not safety-relevant but increase the under- breviations: standing of the documentation. -
Page 11: Safety Instructions
The product has been manufactured accor- Bosch Rexroth AG will not accept any liabi- ding to the accepted rules of current tech- lity for damage caused by the unintended nology. There is, however, still a danger of use. -
Page 12: Personnel Qualifications
XGE... | 3 609 929 255/2011-09 46/72 Bosch Rexroth AG Safety Instructions Personnel qualifications • must be sufficiently familiar with all war- nings and precautions according to this Assembly, commissioning, maintenance, documentation and the documentation of troubleshooting and disassembly of this... -
Page 13: Product- And Technology-Dependent Safety Instructions
XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 47/72 Safety Instructions • Don't work with the product in explosive Product- and atmospheres where there are combus- technology-dependent tible liquids, gases or dusts. safety instructions • If unsuitable products are installed or... - Page 14 XGE... | 3 609 929 255/2011-09 48/72 Bosch Rexroth AG Safety Instructions DANGER High voltage! Danger to life, risk of injury due to electric shock, or risk of serious injury! Before using the system or starting service/maintenance work, make sure you read and understand these operating instructions.
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Page 15: Protective Extra-Low Voltage For Protection Against Electric Shock
XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 49/72 Safety Instructions 2.6.3 Protective extra-low voltage 2.6.4 Protection against dangerous for protection against electric movements shock Dangerous movements can be caused by improper actuation of connected motors. All connections and terminals with voltages... - Page 16 XGE... | 3 609 929 255/2011-09 50/72 Bosch Rexroth AG Safety Instructions DANGER Dangerous movements! Danger to life, risk of serious injury or damage to equipment! Ensure personal safety, either by means of monitoring devices or by superior measures directly on the system.
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Page 17: Protection Against Magnetic And Electromagnetic Fields During Operation And Assembly
XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 51/72 Safety Instructions 2.6.5 Protection against magnetic 2.6.6 Protection against accidental and electromagnetic fields contact with hot parts during operation and assembly CAUTION Hot surfaces possible on motor DANGER housings and gearboxes! -
Page 18: Scope Of Delivery
XGE... | 3 609 929 255/2011-09 52/72 Bosch Rexroth AG Scope of delivery Scope of delivery About this product The delivery contents include: The space-saving planetary gearbox con- verts the low motor torque into a high drive • Planetary gearbox torque. -
Page 19: Transport And Storage
XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 53/72 Transport and storage Transport and storage Unpacking notes After unpacking, Rexroth tightening spind- For storing and transporting the product, al- les are ready to be installed in partly com- ways observe the ambient conditions speci- pleted machinery or in a machine or system. -
Page 20: Assembly
XGE... | 3 609 929 255/2011-09 54/72 Bosch Rexroth AG Assembly Assembly CAUTION CAUTION Improper handling! Under unfavorable conditions, handling Incorrect product assembly/disas- or assembling/disassembling specific sembly possible! parts and components in an unsuitable Risk of injury and damage to the device manner could cause injuries. -
Page 21: Required Tools
XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 55/72 Assembly Required tools CAUTION • Bench vise with braces Hot surfaces possible, particularly • Hook wrench with joint DIN 1810 form B on motor housings and gearboxes! (torque wrench of the company Saltus) –... - Page 22 XGE... | 3 609 929 255/2011-09 56/72 Bosch Rexroth AG Assembly Tab. 6 on page 56 and tab. 7 on page 56 NOTE show the torques for the assembly of the EC motor and/or the measurement transdu- Incorrect motor assembly/disas-...
- Page 23 XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 57/72 Assembly Proceed as follows when assembling pla- Proceed as follows when assembling pla- netary gearboxes of size netary gearboxes of size 3 and Clamp the EC motor carefully into a Clamp the EC motor carefully into a bench vise.
- Page 24 XGE... | 3 609 929 255/2011-09 58/72 Bosch Rexroth AG Assembly Proceed as follows when assembling pla- Tighten the union nut of the measure- netary gearboxes of size ment transducer/adapter to the torque according to tab. 7 on page 56 using a Clamp the EC motor carefully into a suitable fork wrench.
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Page 25: Commissioning
XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 59/72 Commissioning Commissioning Operation CAUTION CAUTION Use of wrong components! Hot surfaces possible on motor housings and gearboxes! Damage to persons and property! Risk of injury! Risk of burns! Only operate the tightening spindle... -
Page 26: Maintenance And Repair
XGE... | 3 609 929 255/2011-09 60/72 Bosch Rexroth AG Maintenance and repair Maintenance and CAUTION repair High torques with hand-held Rexroth tightening spindles! Cleaning and care If tightenings with higher torques are car- ried out with a hand-held Rexroth tighte-... -
Page 27: Maintenance Schedule
You can Only qualified personnel are authori- purchase this lubricant as always directly zed to maintain the product. from Bosch Rexroth. The addresses are contained in section "Service and sales" Remove the first planetary stage from from page 69. -
Page 28: Spare Parts
Decommissioning Proceed as follows to decommission the The addresses of the foreign subsidiaries of tightening spindle: Bosch Rexroth can be found on the Internet at http://www.boschrexroth.com and in the Switch the controller off. address directory in the "Service and distri- bution"... -
Page 29: Disassembly And Replacement
XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 63/72 Disassembly and replacement Disassembly and CAUTION replacement Improper handling! CAUTION Under unfavorable conditions, handling or assembling/disassembling specific Incorrect product assembly/disas- parts and components in an unsuitable sembly possible! manner could cause injuries. Injury due... -
Page 30: Required Tools
XGE... | 3 609 929 255/2011-09 64/72 Bosch Rexroth AG Disassembly and replacement 11.2 Disassembling CAUTION NOTE Hot surfaces possible, particularly on motor housings and gearboxes! Incorrect assembly/disassembly of Risk of injury! Risk of burns! planetary gearbox possible! Do not touch device housing sur-... -
Page 31: Disposal
XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 65/72 Disposal Hold the planetary gearbox tightly and Disposal loosen the connection of the planetary The device must not be disposed of with the gearbox to the EC motor on the output municipal waste (domestic waste). -
Page 32: Extension And Conversion
XGE... | 3 609 929 255/2011-09 66/72 Bosch Rexroth AG Extension and conversion Prohibited substances Extension and conversion We guarantee that our products do not contain any substances contained in the Chemicals Prohibition Ordinance. We mo- reover declare that are products are free 13.1 Converting the product... -
Page 33: Troubleshooting
XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 67/72 Troubleshooting Troubleshooting Technical data Malfunctions and information on errors are Rexroth is constantly adapting its displayed in the tightening system and/or in technology to the latest standards. its operating program, e.g. the BS350. - Page 34 XGE... | 3 609 929 255/2011-09 68/72 Bosch Rexroth AG Technical data Tab.10: Technical data of the planetary gearbox Reduc- output Order no. Use at the Efficiency Weight Size tion ratio Drive drive max 0 608 … motor [kg] [Nm]...
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Page 35: Appendix
XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 69/72 Appendix Appendix 16.3 Service and sales This chapter contains information on the fol- Service lowing topics: We are always the right partner when it co- • Complaints and repairs mes to system know-how. - Page 36 XGE... | 3 609 929 255/2011-09 70/72 Bosch Rexroth AG Appendix Sales Bosch Rexroth AG Electric Drives and Controls Schraub- und Einpress-Systeme Postfach 1161, 71534 Murrhardt Fornsbacher Str. 92, 71540 Murrhardt Germany You can reach us • By telephone +49 71 92 22 208 •...
- Page 37 XGE... | 3 609 929 255/2011-09 Bosch Rexroth AG 71/72 Appendix...
- Page 38 Bosch Rexroth AG Electric Drives and Controls Postfach 1161 71534 Murrhardt Fornsbacher Str. 92 71540 Murrhardt Deutschland Tel. +49 71 92 22 208 Fax +49 71 92 22 181 schraubtechnik@boschrexroth.de www.boschrexroth.com/schraubtechnik Subject to modifications Printed in Germany 3 609 929 255...
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