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060
Super Bender
®
®
Rotary Draw Bender for Pipe, Tube and Profile Bending
Operator's Manual
WARNING!
BEFORE USE, BE SURE EVERYONE USING THIS MACHINE READS AND
THOROUGHLY UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL
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Model 060A___________________
Serial # __________________________
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Table of Contents
Troubleshooting
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Summary of Contents for Ercolina Super Bender 060
- Page 1 Super Bender ® ® Rotary Draw Bender for Pipe, Tube and Profile Bending Operator’s Manual WARNING! BEFORE USE, BE SURE EVERYONE USING THIS MACHINE READS AND THOROUGHLY UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL Model 060A___________________ Serial # __________________________...
- Page 2 In no event shall CML USA Inc. Ercolina be liable for the loss or damage resulting directly or ® indirectly from the use of merchandise or from any other cause. CML USA Inc. Ercolina is not liable for any ®...
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Page 3: Important Safety Instructions
Important Safety Instructions WARNING! When using electric tools, basic safety precautions should always be followed to reduce the risk of fire, shock and personal injury. 1. Keep Work Area Clean Cluttered areas and benches invite injuries. 2. Consider Work Area Environment Do not expose power tools to rain. -
Page 4: Special Instructions
Special Instructions 1. Read and follow operators manual thoroughly. If you require an additional manual please contact CML USA Ercolina at 56-9-7700 or email info@ercolina-usa.com. ® 2. Due to size and weight, it is recommended that qualified professionals transport, position and install the bending machine. - Page 5 Before you Begin Inspect machine to be sure following equipment arrived and no damage occurred during shipment. and Standard accessories ® Super Bender ® 060A Super Bender model 060 ® ® 050A 40mm hex shaft 050B 50mm hex shaft (mounted on machine) 050D Support bracket for counterbending die 050G...
- Page 6 ● Overload protection controls ● Standard multiple language capability ● Transportation wheels and lift handle built into base cabinet ● Tool free tooling changes with multiple CLR available for each diameter ● Accepts Ercolina two axis A40/P positioner table ® ● No hydraulics ●...
- Page 7 Super Bender machines ship 120V single phase. Have a qualified electrician connect ® ® your machine according to the following instructions. Note: CML USA Ercolina is not responsible for ® damage that may occur from improper installation. 1. Determine location of machine installation.
- Page 8 Refer to CML USA Ercolina master catalog for recommended centerline bend radius for the material to be ® bent. If your application requires a CLR or profile that is not shown CML USA Ercolina can quote special ® tooling on request. As a general guide when bending tubing and pipe, the heavier the wall thickness the tighter the centerline radius can be without distortion.
- Page 9 Retract roller die approximately 1½″ to 2″ from material. Warning: Never use roller die flush against material. - Counterbending die lubrication - For best results counterbending dies should be kept lubricated with Ercolina spray grease - Part # 0. ®...
- Page 10 ERCOLINA ROTARY DRAW ® TIE BAR ACCESSORY Mega Bender 030, TB76, TB60, 050KD, SB48 and 060 Super Bender ® ® Hex Drive Center Pivot Securing Centerformer Saddle Block Mounting Screw Pivot Shaft Securing Saddle Block Installing Tie Bar Side Loading Tie Bar...
- Page 11 - Mounting “roller” counterbending die - When bending heavy wall profiles or solid materials a roller counterbending die must be used. Remove counterbend die vise assembly and place roller die onto machine tool post. With material in center former advance roller die inward until material rests firmly between former and roller. Retract roller die approximately 2½″...
- Page 12 Bender Programming - Control panel functions - Display and Switches Function Left two switches and display Springback setting Middle three switches and display Bend angle adjustable 0-180 degrees Right one switch and display Slow down setting - Enter bend angle - Rotate the bend angle selector switch to desired bend angle.
- Page 13 (FIG. 1) HOW TO USE THE ADJUSTMENT SCREW Pipe deflected (FIG. 2) from straight position - Adjusting counterbending die support screw - Using Allen wrench, turn adjustment screw until ADJUSTMENT contacting back side of vise. Secure screw with SCREW locking jam nut (see FIG. 2). Adjustment screw affects quality of bend and must be set for each material.
- Page 14 Reduce material size or wall thickness Counterbend die wears Excessive pressure on Decrease counterbend die pressure prematurely counterbend die Lack of lubrication Use Ercolina bending lubricant ® Material dirty or rusted Replace material or clean surface Tube has marks Poor tube quality...
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Page 15: Routine Maintenance
O50M - Mechanical tube and pipe positioner Folding/Bending attachment O50E - Counterbending die support bracket for radii 225mm O50I - ⅜″ - 2½″ O50J - 2½″ - 3″ 0 - One 12-oz can of Ercolina Spray Grease ® - 9pc case of Ercolina Spray Grease ®... -
Page 16: Troubleshooting
Troubleshooting Problem Probable Cause Solution Machine doesn’t turn on Electrical connections Check power source and plug end Emergency switch depressed Release emergency switch Fuse blown Replace fuse Stops and display flashes Overload, refer to machine capacity Turn machine off, depress the blue chart reset button, turn machine on Depress foot pedal and machine... - Page 17 Electrical Schematic (220V) -7-...
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Page 18: Wiring Diagram
Wiring Diagram Blue Bend Yellow Gray Green Ret. Blue White S.D. Blue --... - Page 19 Material Length Required for Rotary Bends in Pipe “Guideline for material consumption.” Bend ½ with ¾ with 1 with 1¼ with 1½ with 2 with Angle 1.8 CLR 2.2 CLR 2.6 CLR 3.5 CLR 3.9 CLR 5.9 CLR 1.03 1.02 1.55 1.22 1.36...
- Page 20 -0-...
- Page 21 Minimum Distance Between Bends By Center Line Radius Radius of Minimum Distance Center Former Between Bends Inches Metric Inches Metric .394 .472 .591 .630 .709 .787 .945 1.023 1.102 1.181 1.259 1.417 2.362 1.811 3.149 2.204 3.740 2.637 3.937 3.228 3.937 3.543 4.330...
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