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Masterweld MW 1900 Instruction Manual For Use And Maintenance

Welding fume extractor
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Rev 00.00
Page 1 of 32
MW 1900
WELDING FUME EXTRACTOR
INSTRUCTION MANUAL FOR USE
AND MAINTENANCE
Masterweld | 2018 all rights reserved
reproduction of this manual, even partial, is forbidden.

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  • Page 1 Rev 00.00 Page 1 of 32 MW 1900 WELDING FUME EXTRACTOR INSTRUCTION MANUAL FOR USE AND MAINTENANCE Masterweld | 2018 all rights reserved reproduction of this manual, even partial, is forbidden.

  • Page 2: Table Of Contents

    GENERA L INFORMA TION ON THE MA CHINE ............. . . 14 General description of the machine..................14 Technical data of the MW 1900 Unit ..................16 Description of machine components..................17 INITIA L STA RT- UP .
  • Page 3 MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 3 of 32 SPA RE FILTERS ......................28 Filter’s codes ...........................

  • Page 4: Introduction

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 4 of 32 INTRODUCTION Description Scope of the operating and maintenance manual This instruction manual is an integral part of the machine and has the purpose of providing all the necessary information for the following purposes: •...

  • Page 5: Storage Of The Instruction Manual

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 5 of 32 INTRODUCTION Description Storage of the instruction manual The instruction manual must be kept safely and must be handed over to new owners in case of sale throughout the lifecycle of the machine.

  • Page 6: Glossary And Pictograms

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 6 of 32 INTRODUCTION Description Glossary and pictograms This paragraph lists some terms which are not commonly used or with a meaning different from the common one. The meaning of the abbreviations and pictograms used is described below. The abbreviations and pictograms are used to indicate operator qualifications and state of the machine;...
  • Page 7 MW 1900 WELDING FUME EXTRACTOR MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 7 of 32 NUMBER OF OPERATORS The suitable number of operators, able to carry out the operation described in an optimal way, as established by a careful manufacturer analysis, whereby a different number of operators might not make it possible to obtain the expected result or might endanger the safety of the personnel involved.
  • Page 8 MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 8 of 32 PICTOGRAMS CONCERNING THE STATE OF THE MACHINE Pictograms inside a square/rectangle provide INFORMATION. Symbol Description Machine off: with hydraulic or electric power supply disconnected. Machine on: with hydraulic or electric power supply connected and in safe stop condition with open mobile protective devices (specifying which);...
  • Page 9 MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 9 of 32 SAFETY SIGNS • The pictograms inside a triangle indicate DANGER; • The pictograms inside a circle mean PROHIBITION/OBLIGATION. Symbol Description Dangerous electrical voltage Danger of crushing of upper limbs...

  • Page 10: General Information

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 10 of 32 GENERAL INFORMATION Description Manufacturer’s identification data MANUFACTURER AES INDUSTRIAL SUPPLIES LTD REGISTERED OFFICE – ADMINISTRATIVE OFFICE Olympic House, Collett, Southmead Industrial Park, Didcot, OX11 7WB AFTER SALES/SPARE PARTS SERVICE Tel .

  • Page 11: Machine Identification And Data Plates (If They Are Present)

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 11 of 32 GENERAL INFORMATION Description Machine identification and data plates (if they are present) Each machine is fitted with a CE plate with indelible identification data. All communications with the manufacturer or technical assistance centres must refer to the said data.
  • Page 12 MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 12 of 32 EC DECLARATION OF CONFORMITY (Annex IIA DIR. 2006/42/CE) THE MANUFACTURER Company AES INDUSTRIAL SUPPLIES Address Olympic House, Collett, Southmead Industrial Park, Didcot, Oxfordshire, United Kingdom, OX11 7WB DECLARES THAT THE MACHINE...

  • Page 13: Guarantee Activation Form (With Repairs By Authorised Centres)

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 13 of 32 GENERAL INFORMATION Description Guarantee activation form (with repairs by authorised centres) BUYER’S DETAILS: COMPANY NAME ▼ _______________________________ Section to be filled in and returned in a sealed envelope to: BUSINESS/PROFESSION/DEPARTMENT ▼...

  • Page 14: General Information On The Machine

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 14 of 32 GENERAL INFORMATION ON THE MACHINE Description General description of the machine The portable unit is the ideal solution for the extraction and filtration of welding fumes from variable position work stations with discontinuous welding operations.
  • Page 15 Rev 00.00 Page 15 of 32 Masterweld MW 1900 supports 3 or 4 m length arms; these can be of the following types: MASTERFLEX SELF-SUPPORT ARM ( Available in 3 / 4 mtr ) The internal supporting structure is realized with reinforced steel billet pipes and 6061 aluminum alloy components after CNC worked for T6 in physical state, then anodized to ensure durability despite continuous exposure to fumes.

  • Page 16: Technical Data Of The Mw 1900 Unit

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 16 of 32 GENERAL INFORMATION ON THE MACHINE Description Technical data of the Masterweld MW 1900 unit Unit data MW 1900 Suction arm N° Supply voltage Mains frequency Installed power 4.85 Absorbed current...

  • Page 17: Description Of Machine Components

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 17 of 32 GENERAL INFORMATION ON THE MACHINE Description Description of machine components Housing plate for Suction arm suction arm Electrical panel Inspection door for Aluminium handle the replacement of the filters...

  • Page 18: Initial Start-Up

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 18 of 32 INITIAL START-UP Description Electrical connections All versions of the portable air cleaner come with a 5 m power supply cable. The cable comes with a wired plug (Photo 3 - 1.1).

  • Page 19: Control Panel And Electrical Panel On The Machine

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 19 of 32 INITIAL START-UP Description Control panel and electrical panel on the machine The machine is equipped with an electrical panel which acts as control panel and as container for the protection devices of the electric motor.

  • Page 20: Use Of The Suction Arm

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 20 of 32 INITIAL START-UP Description Use of the suction arm The machine is fitted with one suction arm which must be assembled separately using the screws supplied in the package. The arm's flange must be fixed to the plate, with pre-drilled holes, on the air cleaner.

  • Page 21: Machine Maintenance

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 21 of 32 MACHINE MAINTENANCE Description Replacing the filters The filter lifecycle and interval for the replacement of clogged filters may vary according to the type of use. There are many variables to be taken into account, such as: •...

  • Page 22: Detail Of The Filters In The Air Cleaner With Rigid Pocket Bag Hepa Filtration System

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 22 of 32 MACHINE MAINTENANCE Description Detail of the filters in the air cleaner with rigid pocket bag HEPA filtration system FIRST FILTRATION STAGE It is recommended to clean this filter at least once a week for maximum efficiency of the machine.

  • Page 23: Detail Of Carbon Filter, For Mw 19000

    Rev 00.00 Page 23 of 32 MACHINE MAINTENANCE Description Detail of carbon filter for MW 1900 It is recommended to clean this filter at least once a year for maximum efficiency of the machine. FOURTH FILTRATION STAGE (OPTIONAL) For the replacement of...

  • Page 24: Malfunctions

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 24 of 32 MACHINE MAINTENANCE Description Malfunctions FAULT TYPE CAUSE ACTION Check the motor dataplate and the mains Low voltage supply power supply STARTING PROBLEMS Check the connection of the plug and/or...

  • Page 25: Maintenance Programme

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 25 of 32 MACHINE MAINTENANCE Description Maintenance programme ROUTINE CHECKS TYPE OF CHECK OR METHOD FREQUENCY DATE OF CHECK AND NAME OF MAINTENANCE OPERATOR MAINTENANCE GENERAL CHECK OF VISUAL DAILY THE CONDITION OF...

  • Page 26: Wiring Diagram For Single-Phase Power Supply

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 26 of 32 MACHINE MAINTENANCE Description Wiring diagram for single-phase power supply Masterweld | 2018 all rights reserved reproduction of this manual, even partial, is forbidden.

  • Page 27: Operator's Notes

    MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 27 of 32 OPERATOR’S NOTES Description Details of maintenance operations The following table must be filled in by a qualified technician authorised by AES INDUSTRIAL SUPPLIES LTD. It is of fundamental importance to keep these notes updated in order to keep track of the problems and maintenance carried out;...
  • Page 28 M5 METAL PLEATED PANEL FILTER FOR MW 1900 FUME EXTRACTOR S.1708 POLYESTER PANEL CHASSIS IN GALV FOR MW 1900 FUME EXTRACTOR S.1709 ACTIVE CARBON FILTER SET (2) FOR MW 1900 FUME EXTRACTOR S.1702-CS Masterweld | 2018 all rights reserved reproduction of this manual, even partial, is forbidden.
  • Page 29 MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 29 of 32 Masterweld | 2018 all rights reserved reproduction of this manual, even partial, is forbidden.
  • Page 30 MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 30 of 32 Masterweld | 2018 all rights reserved reproduction of this manual, even partial, is forbidden.
  • Page 31 MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 31 of 32 Masterweld | 2018 all rights reserved reproduction of this manual, even partial, is forbidden.
  • Page 32 MW 1900 WELDING FUME EXTRACTOR Rev 00.00 Page 32 of 32 Masterweld | 2018 all rights reserved reproduction of this manual, even partial, is forbidden.

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