Summary of Contents for Tempair Tempcool HP Series
- Page 1 HP-SERIES Portable Air-Cooled Heat Pump ENGINEERING, INSTALLATION AND SERVICE MANUAL 3700 West Preserve Boulevard Burnsville, MN 55337 Temp-Cool.com | 800.836.7432 | Info@temp-air.com...
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Page 2: Table Of Contents
TABLE OF CONTENTS PAGE GENERAL INFORMATION …........ PRODUCT DATA AND SPECIFICATIONS.... UNIT DESCRIPTION Standard Features........Applications / Operation Cooling Mode......Heating Mode…………………. Electrical Configurations......Use of Extension Cords…………………. Condensate..........Accessories………......... 9 - 15 Inspection/Installation......Deluxe Electronic Controller....17-19 SERVICE Replacement Parts Procedure....Troubleshooting Guide...... -
Page 3: General Information
GENERAL INFORMATION The TEMP-COOL HP-Series is a portable air-cooled heat pump designed for permanent or temporary spot cooling or heating applications. The entire unit has been built in a premium sheet metal cabinet, equipped with heavy-duty casters for mobility. All HP-Series models come standard with a 10-foot power cord for electrical connection and added mobility in service. -
Page 4: Product Data And Specifications
HP-SERIES SPECIFICATIONS TC-12HP TC-18HP TC-24HP TC-3612HP TC-3623HP TC-3643HP TC-6021HP TC-6023HP TC-6043HP MODEL: 11,800 Cooling Capacity 16,800 24,020 36,050 36,050 36,050 60,050 60,050 60,050 11,000 Heating Capacity 15,600 24,020 32,500 32,500 32,500 53,500 53,500 53,500 Voltage (V/Phase) at 60Hz 115/1 208-230/1 208-230/1 208-230/3 460/3 208-230/1 208-230/3 460/3 10.4 Amps... -
Page 5: Standard Features
STANDARD FEATURES CABINET The HP-Series Series heat pump has a cabinet that is constructed of 18 gauge steel with a polyester powder coated finish that will compliment any decor. The cool blue front compliments any surrounding space, and is insulated with sound-absorbing insulation for cool, quiet comfort. -
Page 6: Cooling Mode
APPLICATIONS COOLING MODE—SPOT COOLER The HP-Series can be used in an open environment to cool specific objects or "spots". Spot Cooling is a convenient and economical way to provide air conditioning, where cooling the entire space is impractical. Cool air is discharged from the unit and is directed where it is needed. -
Page 7: Heating Mode
APPLICATIONS HEATING MODE—HEAT PUMP In HEAT mode, The HP-Series can be used in an open environment to provide heat to a specific area or "spots". The HP-Series is a heat pump, and the supply air will feel warm, but not extremely hot to the touch. Nozzle kits can be used for directional heating. -
Page 8: Electrical Configurations
ELECTRICAL CONFIGURATION SERVICE CORD All HP-Series-Series units are equipped with a standard 10-foot long service cord with plug configurations and receptacle requirements as shown in this chart. TC-12HP, TC-18HP, TC-24HP and TC-3612HP units come with LCDI (Leakage Current Detection & Interruption) devices that serve as a means of electrical protection. -
Page 9: Use Of Extension Cords
USE OF EXTENSION CORDS CAUTION FOR MODEL TC-12HP AN EXTENSION CORD CAN BE USED, PROVIDED IT IS RATED AT LEAST 15 AMPS @ 115 VOLTS WITH GROUNDING-TYPE ATTACHMENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING) FOR MODEL TC-18HP AN EXTENSION CORD CAN BE USED, PROVIDED IT IS RATED AT LEAST 20 AMPS @ 115 VOLTS WITH GROUNDING-TYPE ATTACHMENT PLUG AND GROUNDING TYPE CONNECTOR (LOAD FITTING) FOR MODEL TC-24HP AN EXTENSION CORD CAN BE USED, PROVIDED IT IS... -
Page 10: Condensate
CONDENSATE For Models TC-12HP, TC-18HP, TC-24HP and TC-36HP, a 5-gallon polyethylene tank is provided to collect condensate. The tank is located in the lower front section of the unit, and can be accessed though the condensate tank door. When the high water level is reached, a cut-out switch will AUTOMATICALLY cycle off the compressor/condenser fan. - Page 11 HP-Series ACCESSORIES NOTE - IT IS IMPORTANT TO SPECIFY MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING ACCESSORIES CONDENSER CONDENSER RETURN DISCHARGE CEILING CEILING PANEL PANEL (CK) (CK-PL) NOZZLE KIT DISCHARGE DUCT ADAPTER DUCT FLANGE* ROUND FLEX-DUCT (SOLD SEPARATELY) EVAPORATOR CONDENSER RETURN AIR RETURN AIR PLENUM...
- Page 12 HP-Series ACCESSORIES NOZZLE KIT NK-OH1 (2 X 4-Inch) TC-12HP NK-OH2 (2 X 6-Inch) TC-18HP & TC-24HP (2 X 8-Inch) NK-OH3 TC-36HP & TC-60HP EVAPORATOR RETURN AIR PLENUM EP-OH10 (10-Inch Round) TC-12HP EP-OH12 (12-Inch Round) TC-18HP & TC-24HP EP-OH16 (16-Inch Round) TC-36HP &...
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Page 13: Accessories
ACCESSORIES 2 x 2 CEILING DUCT-PANEL CEILING PANEL DUCT KIT A ceiling panel kit is available for discharging the VINYL COATED condenser air above a drop ceiling. The ceiling FABRIC DUCT panel duct kits are furnished with a white vinyl coated flexible duct that allows for convenient installation. - Page 14 ACCESSORIES DISCHARGE AIR NOZZLE KIT ASSEMBLY The optional discharge nozzle kits are used to direct the conditioned air to a specific target area. By concentrating the airflow, the nozzles increase the air velocity towards production lines to cool personnel and/or equipment. In server rooms, the nozzles can be used to direct the airflow through the rack, and remove the hot air from the equipment area.
- Page 15 ACCESSORIES CONDENSER RETURN AIR PLENUM Condenser return air plenums are available for installations where it is required to duct air to the inlet of the condenser. The plenum easily fits into place on the back of the unit, and is provided with a flange for connecting 12-inch or 16-inch flexible ducting. A condenser return air plenum can substantially reduce air noise and allow the unit to operate without drawing condenser air from the conditioned space.
- Page 16 ACCESSORIES EVAPORATOR RETURN AIR PLENUM Evaporator return air plenums are available for installations where it is required to duct air to the inlet of the evaporator. The evaporator return air plenum allows the user to connect round duct (flexible or rigid) to the return air intake to reduce air noise and increase the number of options for solving difficult application problems.
- Page 17 ACCESSORIES DISCHARGE DUCT ADAPTER Discharge duct adapters are available for applications where ducted evaporator discharge is required. The adapters can be easily installed on the unit without fasteners, and can be used for either vertical or horizontal ducting. The standard discharge grille is removed and the DA is attached in the grille opening.
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Page 18: Inspection/Installation
INSTALLATION INSTRUCTIONS RECEIVING—INSPECTION Upon receiving your HP-Series unit, inspect the packaging for any damage. All units are shipped on a skid, and packaged in a triple-wall carton for added protection. BEFORE INSTALLING Check the unit for any damage. All TEMP-COOL products are thoroughly inspected at the factory and carefully packaged. -
Page 19: Deluxe Electronic Controller
DELUXE ELECTRONIC CONTROLLER The HP-Series controller is equipped with many features for a more precise level of comfort and operation. Additionally, the controller can be removed from the unit and installed for remote operation, if needed (accessory parts may be required). POWER button TEMP-COOL DELUXE ELECTRONIC CONTROLLER... - Page 20 FAN SPEED —The operator can select between AUTO or MANUAL fan speed control. Pressing the FAN SPEED button will switch speed from AUTO to MANUAL. In MANUAL mode, pressing the FAN SPEED button will change fan speed from low to high.
- Page 21 HP-Series PROGRAM SETTINGS MODEL CODE SETTINGS TC-12HP P1 = 65, P2 = 45 TC-18HP P1 = 80, P2 = 50 TC-24HP P1 = 70, P2 = 50 TC-36HP P1 = 85, P2 = 40 TC-60HP P1 = 85, P2 = 45 NOTICE Program Parameters are NOT controller default values.
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Page 22: Replacement Parts Procedure
REPLACEMENT PARTS PROCEDURE IT IS RECOMMENDED THAT ALL TEMP-COOL UNITS BE SERVICED BY A QUALFIED AIR CONDITIONING SERVICE TECHNICIAN WARNING —TO AVOID INJURY, DISCONNECT UNIT POWER PRIOR TO SERVICING A. FAN MOTORS 1. Remove cabinet's left-side panel (when looking at the front of the unit). 2. -
Page 23: Troubleshooting Guide
TROUBLESHOOTING GUIDE The following steps and procedures are recommended for correcting the problems indicated. In the event that the problem can not be corrected, service may be required. SERVICE SHOULD BE PERFORMED BY A QUALIFIED AIR CONDITIONING SERVICE TECHNICIAN PROBLEM: UNIT DOES NOT POWER UP CAUSE: Power interruption REMEDY: Check LCDI (on models with LCDI), and reset LCDI. -
Page 24: Preventive Maintenance
PREVENTIVE MAINTENANCE HP-Series Heat Pumps are designed to last a long time and to give maximum performance and reliability with minimum maintenance. To prolong the life of the unit, regular maintenance must be performed as specified below: BLOWER MOTORS The motors on all units have permanently lubricated bearings. No oiling is necessary FILTERS A clogged filter will cause the unit to operate at greatly reduced efficiencies. -
Page 25: Interior View
HP-Series INTERIOR VIEW Hot Gas Valve Condenser Blower / Motor Electronic Evaporator Controller Blower / Motor (Thermostat) Condenser Coil Display Cable Evaporator Control Coil Reversing Valve Filter Drier Condensate Tank... -
Page 26: Piping Schematic
PIPING SCHEMATIC... -
Page 27: Single Phase Wiring Diagrams
WIRING SCHEMATIC FOR TC-12HP, TC-18HP and TC-24HP DISCHARGE TEMP SENSOR... - Page 28 WIRING SCHEMATIC FOR TC-3612HP DISCHARGE TEMP SENSOR...
- Page 29 WIRING SCHEMATIC FOR TC-6021HP DISCHARGE TEMP SENSOR...
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Page 30: Three Phase Monitor
THREE PHASE MONITOR Three-Phase units are equipped with monitors for motor protection. The TEMP-COOL Three-phase Monitor safeguards the unit against incorrect compressor rotation, low-voltage and/or loss of power in any one of the power legs. The monitor is installed in the control box and is equipped with an LED for diagnosis of an improper electrical condition (see diagrams below). -
Page 31: Three Phase Wiring Diagrams
WIRING SCHEMATIC FOR TC-3623HP DISCHARGE TEMP SENSOR... - Page 32 WIRING SCHEMATIC FOR TC-3643HP DISCHARGE TEMP SENSOR...
- Page 33 WIRING SCHEMATIC FOR TC-6023HP DISCHARGE TEMP SENSOR...
- Page 34 WIRING SCHEMATIC FOR TC-6043HP DISCHARGE TEMP SENSOR...
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Page 35: Useful Information
USEFUL INFORMATION MODEL: SERIAL NUMBER: DATE PURCHASED: INSTALLED BY: For Technical Support, contact TEMP-AIR at (800) 836-7432. Please indicate the Model Number and Serial Number of the unit to assure proper information and service parts. 3700 West Preserve Boulevard Burnsville, MN 55337 Temp-Cool.com | 800.836.7432 | Info@temp-air.com...
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