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Summary of Contents for SynQor MPS-4000 Series
- Page 1 Operator’s Guide MPS-4000 Series & MPPS-4000 Series MPS-4000-1U MPPS-4000-1U Made in USA www.synqor.com 1.888.567.9596 (USA only) SynQor Headquarters 155 Swanson Road, Boxborough, MA 01719-1316 USA...
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Page 2: Table Of Contents
Total Output Power: MPPS ........................... 19 Temperature Derating ............................20 MPS Droop Characteristics - All Ouput Voltages ..................21 MPPS Overload Characteristics ........................22 Power Cable Wiring Diagram ..........................23 006-0006715 10/31/18 Rev J 2 of 44 MPS-MPPS-4000 Guide www.synqor.com... - Page 3 Parallel Operation of Multiple Units: MPPS ....................39 Turn-On, Turn-Off, Restart Control: ......................39 Parallel Operation, Current sharing: ......................39 Section V Maintenance Fans ....................................40 Cleaning ..................................40 Section VI Trouble-Shooting Guide Fault Conditions ............................... 41 006-0006715 10/31/18 Rev J 3 of 44 MPS-MPPS-4000 Guide www.synqor.com...
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Page 4: Hazardous Voltages
Warnings Hazardous Voltages The INPUT AND OUTPUT POWER connectors and cables of the SynQor MPS/MPPS may have voltages that are unsafe. INJURY OR DEATH ON CONTACT may result. Appropriate safety precautions should be taken. All connections should be made in accordance with LOCAL ELECTRICAL CODES. -
Page 5: Hazardous Energies
Warnings Hazardous Energies The INPUT AND OUTPUT POWER connectors and cables of the SynQor MPS/MPPS may be the source of high levels of energy. Do not inappropriately make electrical contact between any terminal of a connector and another, or between any wire of a cable and another, or between any terminal or wire and the MPS/MPPS Unit’s chassis or ground. -
Page 6: General Product Information
4000 W, fixed DC output to the load. It is designed and manufactured in SynQor’s USA facilities to comply with a wide range of military standards. A communication/control port is available to permit monitoring and control by a host computer system. -
Page 7: Product Topology: Mps
General Product Information Product Topology: MPS The SynQor MPS‑4000 Series products use an isolated topology that provides protection to the load from spikes, noise, surges, brownouts, blackouts, etc. in the input power sources. They also provide smoothing of load transients and nonlinear load profiles so that the input power source is not subjected to these disturbances. -
Page 8: Product Topology: Mpps
There is a communication/control port that provides a digital interface to a host computer system. This port is used to program the output voltage and output current. 006-0006715 10/31/18 Rev J 8 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 9: Part Numbering Scheme And Options: Mps
Section II General Product Information Part Numbering Scheme and Options: MPS This table shows the part numbering scheme for the full line of SynQor MPS products: DC Output Output AC Input AC Input Family Height Voltage Output Regulation Network Power... -
Page 10: Part Numbering Scheme And Options: Mpps
Section II General Product Information Part Numbering Scheme and Options: MPPS This table shows the part numbering scheme for the full line of SynQor MPS products: DC Output Output AC Input AC Input Output Current Family Height Voltage Network Power... -
Page 11: Product Specifications
The following three pages show the electrical and mechanical specifications of the MPS‑4000‑1U & MPPS‑4000‑1U Series of products. Data sheets showing these specifications and other information can be found at the web site http://www.synqor.com/MPS. MPS-4000-1U Unit or MPPS-4000-1U Unit Front Panel 1.73"... -
Page 12: Technical Specifications: Mps
Iout steps from 50-75% 3% typ. / 6% max. deviation at 0.2 A/μs 100 ms recovery Over-voltage Protection Cyclic Restart 110-120% rated Vout Short Circuit Protection Cyclic Operation 115% rated Iout 006-0006715 10/31/18 Rev J 12 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 13: Technical Specifications: Mpps
0 - 55 V 0 - 120 A 145 A ±38 mV max. (MPPS-4000-3W48) 72V Default ±10 mV typical 0 - 80 V 0 - 78 A 95 A ±50 mV max. (MPPS-4000-3W72) 006-0006715 10/31/18 Rev J 13 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 14: Technical Specifications: Mps & Mpps
CS116 10 kHz - 100 MHz RE101 30 Hz - 100 kHz RE102 10 kHz - 18 GHz RS101 30 Hz - 100 kHz RS103 2 MHz - 40 GHz 006-0006715 10/31/18 Rev J 14 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 15: 1U Mechanical Diagram
" 16.000 [406.4] ® UNIT MOUNTING " HOLES .750 [19.05] " 8-32 .250 " .750 [19.05] " 1.49 [37.8] " .313 [7.95] TYP. " .860 [21.84] 1.73"[43.9] MADE IN USA 006-0006715 10/31/18 Rev J 15 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 16: Efficiency: Mps
L-L rms L-L 208 Vrms L-L Continuous 208 Vrms L-L Transient 115 Vrms L-L Continuous 115 Vrms L-L Transient 1000 2000 3000 4000 5000 Output Power (W) Figure 1 006-0006715 10/31/18 Rev J 16 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 17: Total Output Power: Mps
Table II Steady-state Table III Transient Table III Transient 6000 5000 4000 Transient 2s Continuous 3000 MIL-STD-1399 2000 3Φ Voltage Ranges Shown 1000 Input AC Voltage (V rmsL-L Figure 2 006-0006715 10/31/18 Rev J 17 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 18: Efficiency: Mpps
MPS. Also note that there is no transient rating for the MPPS. 208 Vrms L-L Continuous 115 Vrms L-L Continuous 1000 2000 3000 4000 Output Power (W) Figure 3: Efficiency vs Output Power 006-0006715 10/31/18 Rev J 18 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 19: Total Output Power: Mpps
Table II Steady-state Table II Steady-state Table III Transient Table III Transient 5000 4000 3000 Continuous 2000 MIL-STD-1399 3Φ Voltage Ranges Shown 1000 Input AC Voltage (V rmsL-L Figure 4 006-0006715 10/31/18 Rev J 19 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 20: Temperature Derating
VAC > 105 Vrms L-L 3500 VAC 105 to 95 Vrms L-L VAC < 95 Vrms L-L 3000 2500 2000 1500 1000 Ambient Temperature (°C) Figure 5: Output Power vs. Ambient Temperature 006-0006715 10/31/18 Rev J 20 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 21: Mps Droop Characteristics - All Ouput Voltages
Duty and On-Time 208Vrms L-L: 120s 50% 15s 20% 52.0 51.5 51.0 Transient Operation 50.5 Regions Continuous 50.0 Operation Region 49.5 49.0 48.5 48.0 Output Load (A) Figure 8: 48Vout Droop Characteristics 006-0006715 10/31/18 Rev J 21 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 22: Mpps Overload Characteristics
50A. The output voltage will return to 30V once the load has been reduced below 47.5A. Iout (% Imax) Figure 9: Voltage Fold Back During Current Limit, Short Circuit 006-0006715 10/31/18 Rev J 22 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 23: Power Cable Wiring Diagram
Looking at the rear panel, the MPS and MPPS connector terminals have the following functions and locations: AC INPUT Function A, B Line 1 C, D Line 2 E, F Line 3 G, H Ground DC OUTPUT Function DC OUTPUT Function 006-0006715 10/31/18 Rev J 23 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 24: Set-Up
• The MPS or MPPS will disable its outputs. • It is not necessary to move the AC BREAKER on the rear panel of the MPS or MPPS to the OFF position. 006-0006715 10/31/18 Rev J 24 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 25: Power Cable Connections
ALSO NOTE that when the MPS or MPPS is turned on and delivering power to a load, and then another piece of equipment is connected to the same output, it is possible that this connection will momentarily disrupt the quality of the MPS or MPPS’s output voltage. 006-0006715 10/31/18 Rev J 25 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 26: Programming The Output: Mpps Only
• Ensure the web interface is configured properly. See the Ethernet/SNMP user guide for details: http://www.synqor.com/mps/documents/MPS_Ethernet_SNMP_UG.pdf • Navigate to the “control” tab. The default address is http://169.254.1.1/control.htm • In the “Configuration” section, enter the desired output voltage in mV click UPDATE. For example “30000”... -
Page 27: Programming The Output From The Rs-232 Interface
See the “MPS User Commands” document for details: http://www.synqor.com/MPS/documents/MPS_User_Commands.pdf • In the example below, “SET VOUT 30000” sets the output voltage to 30.000V. “SET IMAX 50” sets the maximum current to 50A SynQor>SET VOUT 30000 DAC Set. Flash Updated. SynQor>SET IMAX 50 DAC Set. Flash Updated. -
Page 28: Cooling System
Operation Cooling System The SynQor MPS-4000 & MPPS-4000 Series products are cooled by fans that draw air into the intake on the front panel and exhaust it out the two fan ports on the rear panel. Care should be taken to ensure there is no obstruction to this airflow, either at the front intake or the rear exhaust ports. -
Page 29: Front Panel Indicators
To indicate the status of the MPS or MPPS there are 16 LEDs on the front panel. These indicators are described in this section. LEDs Each Unit has 16 LEDs, as shown below, that indicate the status of the operation of the Unit: 006-0006715 10/31/18 Rev J 29 of 44 MPS-MPPS-4000 Guide www.synqor.com... - Page 30 Unit is On but the Output Voltage is Amber Out of Range Unit is Off and the Output Voltage is Within Range Unit is Off (Or the Auxiliary DC Output Option is not Installed) 006-0006715 10/31/18 Rev J 30 of 44 MPS-MPPS-4000 Guide www.synqor.com...
- Page 31 Description Indication Moderate Temperature Green (Fans Running at 33%) Warm Temperature Blinking Green (Fans Running at 67%) Elevated Temperature Amber (Fans Running at 100%) Maximum Temperature (Fans Running at 110%) 006-0006715 10/31/18 Rev J 31 of 44 MPS-MPPS-4000 Guide www.synqor.com...
- Page 32 E1: Remote Enable Active E2: Battle Short Mode Active, Blinking Red Temperature Shutdowns Removed E1: Remote Shutdown Active • Reserved (LED in position P0 & P1) This section of the LED panel has been reserved for future use. 006-0006715 10/31/18 Rev J 32 of 44 MPS-MPPS-4000 Guide www.synqor.com...
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Page 33: Operating Environment
Operation Operating Environment The SynQor MPS‑4000 and MPPS‑4000 Series is designed for the extreme environmental conditions of military and aerospace applications. All the electronic circuitry is contained in a sealed, weather‑proof, shock-proof chamber constructed of die-cast aluminum. Only the redundant, water-proof cooling fans are exposed to the environment. -
Page 34: Control Interface Details
For MPPS Units, the Configuration connector also provides active current sharing. See description “Synchronized Operation of Multiple Units” on page 38. The designation/location of the pins for the User I/O female high‑density DB15 connector is shown below: 006-0006715 10/31/18 Rev J 34 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 35: Internal User I/O Circuits
SHUTDOWN 1N4148 SPDT Momentary Input Pin (ON) OFF (ON) Note: A 2PDT or 3PDT switch may be substituted for single control of 2 or 3 MPS or MPPS machines, respectively. 006-0006715 10/31/18 Rev J 35 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 36: Digital Input/Output Control Signals
MPS/MPPS’s operation. The port can be used from a standard terminal interface, or from a custom computer application. For MPPS Units, this port can be used to program the output voltage, and the output current. 006-0006715 10/31/18 Rev J 36 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 37: Ethernet Interface
IP address assignment can be done via DHCP or user entry of a static address. The interface also supports a direct connection between the MPS/MPPS and a host computer by including a DHCP server internal to the MPS/MPPS. For a detailed description of the Ethernet port and SNMP implementation see the SynQor website at: http://www.synqor.com/MPS/documents/MPS_Ethernet_SNMP_UG.pdf... -
Page 38: Synchronized Operation Of Multiple Units: Mps
It can be enabled via the serial interface by issuing the command, and the setting is stored in non‑volatile memory. The feature can also be enabled via the web interface. 006-0006715 10/31/18 Rev J 38 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 39: Parallel Operation Of Multiple Units: Mpps
This will not cause damage to the MPPS Units, however it is very likely they will not share current evently. Output cables should be constructed so the output resistance is approximately equal for each MPPS Unit. 006-0006715 10/31/18 Rev J 39 of 44 MPS-MPPS-4000 Guide www.synqor.com... -
Page 40: Maintenance
Maintenance Fans The fans on the rear panel have sealed bearings that do not require any regular maintenance. Fan assemblies are user replaceable with kits available from SynQor. Please contact the SynQor factory for obtaining fan replacement kits. Cleaning The MPS/MPPS Unit has a sealed chamber for its electronics that is weather-proof. Only the fans on the rear panel are exposed to the environment, and these fans are also weather-proof. -
Page 41: Trouble-Shooting Guide
Trouble-Shooting Guide Fault Conditions The SynQor MPS/MPPS has no user-serviceable parts within it other than the cooling fans. If it has an internal malfunction only factory trained personnel should attempt to repair it. There are, however, several external conditions that could cause the MPS/MPPS to not operate as desired. - Page 42 • The Unit is OFF and needs to be turned ON. All LEDs: All LEDs are OFF • The AC INPUT power is not turned ON. • The AC Breaker on the rear panel is OFF. 006-0006715 10/31/18 Rev J 42 of 44 MPS-MPPS-4000 Guide www.synqor.com...
- Page 43 If this disruption of existing loads is a problem, then the solution is to make sure the loads that display this start‑up surge characteristic are all started first, or that all loads are started at the same time. 006-0006715 10/31/18 Rev J 43 of 44 MPS-MPPS-4000 Guide www.synqor.com...
- Page 44 Operator’s Guide MPS-4000 Series & MPPS-4000 Series 006-0006715 10/31/18 Rev J Made in USA www.synqor.com 1.888.567.9596 (USA only) SynQor Headquarters 155 Swanson Road, Boxborough, MA 01719-1316 USA...
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