Daewoo BM090 Manual
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Daewoo BM090 Manual

Daewoo BM090 Manual

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Table of Contents

IMPORTANT SERVICE ACTIVITIES
CHECK ITEMS
D1146
D1146Ti
DE12
DE12T
DE12Ti
Engine oil
DE08TiS
DE12TiS
Engine oil filter
D1146
D1146Ti
Fuel filter
DE08TiS
DE12/T/Ti/TiS
Valve clearance
Air cleaner
Transmission oil
Rear axle oil
Power steering oil
Power steering filter
Any failure resulting from a lack of normal maintenance as the maintenance service chart in this manual is not covered
by warranty.
CHECK AND SERVICE INTERVALS
Change : At end of first 1,000km,
High-speed, long distance : every 15,000km
In city, short distance : every 10,000km
Change : At end of first 1,000km,
long distance : every 30,000km
short distance : every 20,000km
Change with engine oil
Primary filter
: clean at every 5,000km,
Primary filter:clean at every 5,000km,change at every 15,000km there
change at every 15,000km there after.
secondary filter : change at every
Change at every 20,000km.
Adjust at end of first 1,000km and every 20,000km there after.
Clean at every 4,000km, change at every 12,000km there after.
Change at end of first 5,000km and every 20,000km there after.
Change at end of first 5,000km and every 20,000km there after.
Change at end of first 1,000km and every 24,000km there after.
Change at end of first 1,000km and every 24,000km there after.
5,000km.
PAGE
163 Page
164Page
166Page
171 Page
176 Page
178 Page
179 Page
180 Page
182 Page

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Summary of Contents for Daewoo BM090

  • Page 1 IMPORTANT SERVICE ACTIVITIES CHECK ITEMS CHECK AND SERVICE INTERVALS PAGE D1146 Change : At end of first 1,000km, D1146Ti High-speed, long distance : every 15,000km DE12 In city, short distance : every 10,000km DE12T DE12Ti Engine oil 163 Page Change : At end of first 1,000km, DE08TiS long distance : every 30,000km DE12TiS...
  • Page 2 When it comes to service, remember that your DAEWOO dealer knows your vehicle best and is interested in your complete satisfaction. We would like to take this opportunity to thank you for choosing a DAEWOO product and assure you of our continuing interest in your motoring pleasure and satisfaction.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1. IMPORTANT INFORMATION 2. OPERATION AND CARE OF NEW VEHICLE 3. GETTING ON AND OFF, DRIVER’S SEAT AND BELT 4. INSTRUMENT, SWITCHES AND CONTROLS 5. DRIVING 6. INSPECTION AND MAINTENANCE 7. LUBRICATION 8. SCHEDULED MAINTENANCE SERVICE 9. TROUBLESHOOTING 10.

  • Page 4: Important Information

    IMPORTANT INFORMATION LOCATION OF ENGINE NUMBER AND CHASSIS NUMBER It is advisable to keep note of the engine number and chassis number as they are required when contacting your deal- er for repair services and parts order. V.I.N plate V.I.N plate Chassis number V.I.N(Vehicle identification...
  • Page 5 Engine number There are three types of key for the The keys are not interchangeable, but bus ; door lock keys are interchangeable. • Engine starting The code number of each key is • Mechanical locking entrance stamped on the key. door (OPTION) Record the key number and keep it •...

  • Page 6: Operation And Care Of New Vehicle

    The weight of payload must be limit- 1. Start and let the engine idle until ed within the GVW rating and distrib- Your DAEWOO dealer is willing to it becomes thoroughly warmed up uted over the front and rear axles so...
  • Page 7 Engine oil change Maximum engine speed Change engine oil filter catridge to new one at the During the initial milage(Break–in period : 2,000km), same time with engine oil. confine engine speed to 70% of the maximum and scan the tachometer as you drive to prevent engine over–running.

  • Page 8: Getting On And Off, Driver's Seat And Belt

    GETTING ON AND OFF, DRIVER’S SEAT AND BELT DOOR OPENING AND CLOSING (Applicable vehicles (Applicable vehicles entrance door with mechanical key) entrance door except mechanical key) When opening the front door to get When opening the front door to get In the outside of bus, close the door in, first unlock the mechanical key on in, operate the entrance key on the...
  • Page 9 MANUAL OPENING AND CLOSING Type A : Select type Type B : Push/Pull or rotary type (OPTION) As setting the “Auto–Manual” change As setting the "Auto-Manual" change lever installed right, lower inner side knobs are installed two types. One of of front panel(beside of driver’s right the types installed inner upper panel leg), the door can be opened and...
  • Page 10 DRIVER’S SEAT AND BELT Adjustment of Fixed type (S-104H) (BM090, BS090) 1. Back angle adjustment To adjust the seat back, turn No. 1 handle, and lean backwards and foreward until desired angle is achieved. 2. Slide adjustment To move the seat forward and backward.
  • Page 11 How to use non suspension seat Semi suspension seat can be infinitly adjusted to suit the weight of the driver. Height Adjustment Slide Adjustment Back Angle...
  • Page 12 Adjustment of Air suspension type driver’s Adjustment of Air suspension type driver’s seat (S-110A) seat (S-110A) (BS106, BH113/115/120E, BV120) (BH090, BS106, BH115E, BH120E) (BM090/BS090 : OPTION) 1. Slide adjustment To move the seat forward or rearward, pull No. 1 lever upwards and the slide the seat.
  • Page 13 How to use air suspension seat Air suspension seat can be infinitly adjusted to suit the weight of the driver. Height Adjustment Tilt Adjustment(RR) Tilt Adjustment(FRT) Back Angle Slide Adjustment Lumbar Support(Upper) Lumbar Support(Lower)
  • Page 14 Seat Belts The vehicle is equipped with three point type(driver’s) 2) Insert the metal latch plate into the buckle and reel type(passenger’s) 3) To remove the belt, depress the red push button Every person who drives or rides in this vehicle on the buckle.
  • Page 15 Seat belt warning lamp NOTICE CAUTION The seat belt warning lamp comes on 1. Periodically inspect all parts of 1. Never use the belt for more when the ignition switch is placed in the belts and replace any dam- than one person at a time. the “ON”...

  • Page 16: Instrument, Switches And Controls

    INSTRUMENTS, SWITCHES AND CONTROLS 13 17...
  • Page 17 Door opening switch (FRT) brake lever Cup holder (BM090, BS106) The quantities or locations of switches could be different from the figure, because the switches could be added or omitted, or locations could be changed by the requirements of customers.
  • Page 18 ACC : This position turns on the radio, digital clock, cigarette lighter Adjusting angle : 8° and consent. Travel : 40mm 20mm 20mm unlock lock Type B : Fixed (BM090, BS106)
  • Page 19 Turn signal switch ON : This position turns START : Once the engine is start- electrical equipment. During ed, it is preheated automatically Move this combination switch lever in vehicle operation, hold the key in according to outdoor temperature the desired direction so that the cor- this position.
  • Page 20 High beam switch Lamp switch(turn type) Windshield wiper switch When the head lamps are on, pulling Lamp switch operates in two stages The windshield wiper switch has 3 the lever down lights up not only the as follows : positions to control the windshield head lamps with high beam but also 1st stage : tail lamp,...
  • Page 21 Wiper speed control switch Exhaust brake switch Hazard warning flasher switch desired intermittent operation exhaust brake system When the right–hand lever is pushed time can be controlled by turning the designed to shut off exhaust pipe upward, all the turn signal lamps are knob when the wiper switch is in when the engine brake is applied, made to flash regardless of the turn...
  • Page 22 PERIPHERAL DEVICES OF STEERING COLUMN Idle control knob Idle control valve Battery switch (Except MT643 auto T/M) (For MT643 auto T/M) Turning the knob clockwise after cold Valve position It controls the entire electrical cir- starting of the engine will increase •...
  • Page 23 Door opening switch Manual door opening switch Air parking brake switch The entrance door is operated by the air cylinders as the door opening When manual door opening When the switch is pushed, the park- switches on. switch is placed at “auto” position, the ing brake is actuated and the indica- doors are operated by the door open- tor lamp comes on.
  • Page 24 ABS/ASR check switch(OPTION) The switch used for self Diagnosis of ABS/ASR system. It needs for a car mechanics, but not used for a driver usually, push the button about 3 seconds, self diagno- sis started and the ABS/ASR warning lamp blinker on instrument panel.
  • Page 25 Engine check / clear switch (For DE12TiS ENG.) Error code 2. After repairing defects according to When engine malfunction pilot lamp the engine maintenance manual, comes on, follow the below procedure Defects press the engine clear switch for to solve the problem. Normal 5seconds to remove the errors on Prestroke control error...
  • Page 26 7. Tachograph Tachograph (BH115E, BH120E) A I R x1000rpm kg/cm (BM090/BS106 : OPT) Speedometer (BM090, BS106) 8. Bulb check switch 0 0 0 0 0 0 9. Cover 10. Turn signal/hazard warning indicator 11. Upper pilot indicator lamps km/h 12.
  • Page 27 Voltmeter Temperature gauge Fuel gauge The voltmeter indicates the battery gauge indicates engine This gauge indicates fuel level of the condition. Check the voltmeter read- coolant temperature. If the gauge fuel tank all the time regardless of the ing with the engine running. The needle stands below the red colored starter switch position.
  • Page 28 D1146 ENG : 2,500rpm. and alarm buzzer sounds. Imme- nearest Daewoo dealer. D1146Ti/DE12/DE12T ENG. diately stop the vehicle, check for : 2,200rpm. Do not run the engine with low oil unusual conditions, run the engine DE08TiS ENG : 2,300rpm.
  • Page 29 Tachograph Speedometer (BM090, BS106) Bulb check switch (BH115E, BH120E) (BM090/BS090/BS106 : OPT) The tachograph is consisted of odo- speedometer consisted When bulb check switch is pressed, meter and clock. The vehicle speed odometer clock. vehicle warning lamp on instrument panel...
  • Page 30 Turn signal indicator lamp When the turn signal switch or haz- ard warning flasher switch is turned on, the turn signal indicator lamp flashes to indicate the operation of the external turn signal lamps or haz- ard warning flashers.
  • Page 31 UPPER PILOT INDICATOR LAMPS Type A 1. Engine coolant temperature (high) 9. Emergency door (open) (OPTION) 2. Air tank pressure (low) 10. Mirror defroster (on) (OPTION) 3. Brake oil level (low) (OPT : AOH Brake) 11. Air dryer operation (on) (OPTION) 4.
  • Page 32 Type B 1. Engine coolant temperature (high) 9. Seat belt (Unfastened) 2. Air tank pressure (low, Front) 10. Engine door (open) 3. Air tank pressure (low, MID.) 11. Air dryer operation (on) (OPTION) 4. Air tank pressure (low, Rear EMER.) 12.
  • Page 33 Type C 1. Engine coolant temperature (high) 9. Seat belt (Unfastened) 2. Air tank pressure (low, Front) 10. Engine door (open) 3. Air tank pressure (low, MID.) 11. Air dryer operation (on) (OPTION) 4. Air tank pressure (low, Rear EMER) 12.
  • Page 34 Type D 1. Engine coolant temperature (high) 9. Emergency door warning (open) (OPTION) 2. Air tank pressure (low) 10. Mirror defroster (on) (OPTION) 3. Brake oil level (low) (OPT : AOH Brake) 11. Air dryer operation (on) (OPTION) 4. Seat belt (Unfastened) 12.
  • Page 35 Type E 1. Engine coolant temperature (high) 9. Seat belt (Unfastened) 2. Air tank pressure (low, Front) 10. Engine door (open) 3. Air tank pressure (low, MID.) 11. Air dryer operation (on) (OPTION) 4. Air tank pressure (low, Rear EMER) 12.
  • Page 36 Engine coolant temperature (high) Seat belt (Unfastened) When the temperatue of engine coolant The seat belt warning lamp comes on when becomes near 100°C (210°F) the warning the ignition switch is placed in the “ON” lamp turns on. position unless the driver's seat belt is securely fastened.
  • Page 37 Engine oil pressure (low) Engine door (open) (Type A, B, C, E) (Type D) The lamp comes on when the battery main switch is operated and goes out as the ENG. engine is started and pressure of oil in the DOOR engine is increased.
  • Page 38 Mirror defroster (on) (OPTION) Transmission neutral position Pressing the side mirror defroster switch, the The indicator lamp comes on when the gear indicator lamp “ON” and the defrosting coil shift lever locates in neutral position. in the mirror starts actuating. Entrance door (open) Air dryer operation (on) (OPTION) (Type A,B,C,E)
  • Page 39 Engine room fire warning (OPTION) The indicator lamp comes on when the ENG. engien room is fired. ROOM Retarder system warning (OPTION) At the case that additional retarding system is applied, while the retarder is operating, the indicator lamp comes on.
  • Page 40 LOWER PILOT INDICATOR LAMPS Type A CHECK 1. Safety equipment operation 8. MIL 2. Retarder system operation (OPTION) 9. Brake pad wear warning 3. Retarder system warning (OPTION) 10. ABS system warning (OPTION) 4. Exhaust brake operation 11. ASR system warning (OPTION) 5.
  • Page 41 Type B 1. Safety equipment operation 8. Do not shift 2. Retarder system operation (OPTION) 10. ABS system warning (OPTION) 3. Retarder system warning (OPTION) 11. ASR system warning (OPTION) 4. Exhaust brake operation 12. Auto greaser operation (OPTION) 5. Speed 3 indication (OPTION) 13.
  • Page 42 Type C 1. Safety equipment operation 9. Over speed warning (OPTION) 2. Defroster operation 10. ABS system warning (OPTION) 3. Fuel empty warning 11. ASR system warning (OPTION) 4. Exhaust brake operation 12. Auto greaser operation (OPTION) 5. Battery main S/W operation 13.
  • Page 43 Type D FRONT MID. REAR EMER. EMER. EMER. DOOR DOOR DOOR V/ V-F V/ V-M V/ V-R ENG. ROOM 1. Safety equipment operation 8. Rear emergency valve operation (OPT) 2. Exhaust brake operation 10. ABS system warning (OPTION) 3. Front door opened 11.
  • Page 44 Type E FRONT MID. REAR EMER. EMER. EMER. DOOR DOOR DOOR V/ V-F V/ V-M V/ V-R CHECK 1. Safety equipment operation 9. MIL 2. Exhaust brake operation 10. ABS system warning (OPTION) 3. Front door opened 11. ASR system warning (OPTION) 4.
  • Page 45 Type F FRONT MID. REAR EMER. EMER. EMER. DOOR DOOR DOOR V/ V-F V/ V-M V/ V-R 1. Safety equipment operation 8. Rear emergency valve operation (OPT) 2. Exhaust brake operation 10. ABS system warning (OPTION) 3. Front door opened 11.
  • Page 46 Type G 1. Safety equipment operation 9. Emergency door (OPEN) (OPTION) 2. Exhaust brake operation 10. ABS system warning (OPTION) 3. Speed 1 indication (OPTION) 11. ASR system warning (OPTION) 4. Speed 3 indication (OPTION) 12. Auto greaser operation (OPTION) 5.
  • Page 47 Type H 1. Safety equipment operation 7. ABS system warning (OPTION) 2. Retarder system operation (OPTION) 8. ASR system warning (OPTION) 3. Retarder system warning (OPTION) 9. Auto greaser operation (OPTION) 4. Exhaust brake operation 10. MIL 5. Speed 3 indication (OPTION) 11.
  • Page 48 Type I MID. REAR EMER. EMER. EMER. FRONT DOOR DOOR V/ V-F V/ V-M V/ V-R DOOR 1. Safety equipment operation 9. Auto greaser operation (OPTION) 2. Exhaust brake operation 10. ABS system warning (OPTION) 3. Front door opened 11. ASR system warning (OPTION) 4.
  • Page 49 Type J 1. Safety equipment operation 9. Over speed warning (OPTION) 2. Defroster operation 10. ABS system warning (OPTION) 3. Fuel empty warning 11. ASR system warning (OPTION) 4. Exhaust brake operation 12. Auto greaser operation (OPTION) 5. Battery main S/W operation 13.
  • Page 50 Safety equipment operation Retarder system warning (OPTION) (Type A-G, I, J) (Type H) (Type A, H) (Type B) SAFETY When the passenger stands at entrance step, the rear At the case that additional retarding system is applied, door is not closed, this lamp comes on. while the retarder is operating, the indicator lamp comes Retarder system operation (OPTION) Exhaust brake operation...
  • Page 51 Speed 1 indication (OPTION) Speed 2 indication (OPTION) (Type A, B, G) (Type H) (Type A, B, G) (Type H) SPEED 1 SPEED 2 At the vehicle speed in 0~5km/H the lamp comes on, also At the vehicle speed in 80km/H the lamp comes on, also the left Yellow-Green marker lamp on the roof at the front the middle red marker lamp on the roof at the front of the of the vehicle, lights on.
  • Page 52 ABS system warning (OPTION) Speed limiter operation (OPTION) As the battery relay and the starter switch- The lamp comes on while the speed limiter SPEED es are turned on, the indicator lamp comes system is operating. LIMITER on and goes put when the vehicle speed reach to 5~10km/H.
  • Page 53 Transmission temperature Fuel empty warning (Type B) (Type C, J) (Type H) When fuel indiator needle located around Empty state, (Red line) indicator lamp come TEMP. Battery main S/W operating The lamp comes on when the oil temperature of automatic transmission is overheated beyond the specified value.
  • Page 54 Front fog lamp operation Front door operation The lamp comes on when the front fog lamp When the front door is opened, this indica- FRONT switch is turned “ON”. tor lamp comes on. DOOR Rear fog lamp operation (OPTION) Middle door operation (OPTION) The lamp comes on when the tail lamp is The indicator lamp comes on when the mid- MID.
  • Page 55 Middle emergency valve operation (OPTION) Emergency door (open) (OPTION) The indicator lamp comes on while the The indicator lamp comes on when the EMER EMER. Mid. emergency vlave operation. emergency door is opened. If the lamp V/V-M DOOR coems on even after closing the door, check the door lock and lock the door firmly.
  • Page 56 SWITCHES The quantities or locations of switches could be different from the figure, because the switches could be added or omitted, and locations could be changed by the requirement of customers.
  • Page 57 Room lamp switch (Floor 1) Room lamp switch (Floor 2) Mood lamp switch 1 (OPTION) (Apply for vehicles with lamp (Apply for vehicles with lamp rack) rack) Push the switch to light on the first Push the switch, light come on the all Pressing the switch to light on the room lamp (incandescent) from the room lamp (incandescent) but except...
  • Page 58 Mood lamp switch 2 (OPTION) Room lamp switch (Bulb) Driver lamp switch (Apply for vehicles with lamp Push the switch to light on the fluo- Pressing the switch, the driver’s com- rack) rescent room lamps at the passen- partment lamp comes on. Pressing the switch to light on the ger’s compartment.
  • Page 59 Luggage lamp switch (OPTION) Reading lamp switch (OPTION) Fog lamp switch (Front) Pressing the switch, the luggage com- Pressing the switch, reading lamps Pressing the switch, the fog lamps partment lamps come on. The switch below the air–conditioner grill come come on to improve your Foreward/ operates when the light switch is on.
  • Page 60 Fog lamp switch(Rear) (OPTION) Battery main switch Parking lamp switch (OPTION) Pressing the switch, the fog lamps Pressing the switch to light on the Pressing the switch to light on the come on to improve your Backward battery lamp come on. parking lamp lamp come on.
  • Page 61 Front ent. door switch (OPTION) Mid. ent. door switch (OPTION) Rear ent. door switch (OPTION) Pressing the switch, front ent. door Pushing the switch, Mid. ent. door Pressubg the switch, rear ent. doorr lamps upper the front door come on. lamps come on.
  • Page 62 TV/VCR power switch (OPTION) Electric fan switch (OPTION) Step lamp switch (OPTION) Pressing the switch, electric power to Pressing switch, electric Push the switch to light on the search TV/VCR is supplied. power supplied for driver's and pas- lamp from the front/middle/rear door. sengeeer's fan.
  • Page 63 Destination board switch (OPT) Door rack lamp switch (OPTION) Heater mirror switch (OPTION) Push the switch to light on the des- Pressing the switch, door rack lamps Pressing the switch, provide heater in tination boards front and rear. come on.3 mirror.
  • Page 64 THE CAR VISION SYSTEM FOR VEHICLE (OPTION) CAMERA 1. LENS : It’s possible inputing the a picture and veiwing 130° degrees of an angle. 2. COVER : Profected the camera on water proof stuff. 3. DIN PLUG : Connect the monitor and camera.
  • Page 65 HEATING AND DEFROSTING Heating and defrosting of Heating and defrosting of driver’s compartment driver’s compartment Move the upper control lever from the When lower control lever left end of right side, the blower fan placed at the left and, the air comes starts to operate and the incoming air by two directions, one is to the dri- flow increases gradually.
  • Page 66 Heating of passenger's com- HEATER partment (OPTION) Power switch Controller operator switch Power on by turning the end of left Before press the units controller but- side (Light Red color part) to side of ton, must be operated power switch center (Red color) Right (Dark...
  • Page 67 AIR–CONDITIONING COOLER (ROOF–ON TYPE) (OPTION) Temperature controller Cooling operator switch (3) Warning indicator (7) (Type A : Rotary type control Before press the button, must be When the refrigerant is flowing the panel) operated power switch(1). high/low pressure or the disconnected Press the switch (3) and cooler starts of compressor clutch, etc., then the Turning the end of left side(Dark...
  • Page 68 (Type B : Seesaw type control panel) Cooling Stop First start engine and set the room Normal stopping When the room temperature drops temperature with the control knob. First push “cooling/vent” switch to below the set temperature, the sys- Push the cooling/vent switch to “vent”...
  • Page 69 - When refrigerant pressure goes High/low switch operation down abnormally low(below By pushing the High/low switch, high 0.5kg/cm ), the electric clutch of or low ventilation in ventilation opera- compressor is disengaged, so the tion and high or low cooling in cool- ing operation could be selected.
  • Page 70 Refrigerant amount Season check No or few bubbles are seen on the 1. Before season–off sight glass under engine idling, when Do not separate the air conditioner the refrigerant is sufficient. When the in season–off. refrigerant is not sufficient, not a few Keep the air conditioner under bubbles are seen.
  • Page 71 Regular check & maintenance Maintenance schedule Periodic check Change Maintenance items Method Standard Week Month Season period Standard Compressor Overhaul Normal operating air–con. 1,500HR Refriger Compressor oil Check and refill Sufficient 2Years Gas leak of Check with No gas–leaks Every cycle connection &...
  • Page 72 Check points (operation) Items Procedure & check point Before operation 1. Check for V–belt tension and damage. 2. Check for fixing position of crank pulley, tension pully and clutch pully. 3. Check for clogged inlet of cooling–air and filter mat. 4.
  • Page 73 Check points (cycle) Items Check point Refrigerant cycle Compressor 1. Check for operation. 2. Check for oil level and keep sufficient amount. Condenser 1. Clean fin and tube. 2. Check for gas leak and damages. Evaporator fan Check for operation. Hi, low pressure switch Check for operation.
  • Page 74 Trouble shooting If show abnormal symptoms during operation, check the cause as followings. This chapter describes the details of troubleshooting. Defect Cause Measures High pressure is 1. Air is mixed into the cycle. 1. Discharge the refrigerant completely, charge operating at higher refrigerant again to specified amount after than standard check vacuum.
  • Page 75 Defect Cause Measures Low pressure is 1. Clogged pipe, drier and expansion valve 1. Disconnect them and check. operating at lower 2. Lack of refrigerant. 2. Check leaking part, then charge refrigerant up than standard that the no–bubbles are seen on the sight glass.
  • Page 76 Air–conditioning cycle 1. Compressor I. Comp. 2. Discharge shut–off valve 3. Condenser 4. Receiver tank 5. Service shut–off valve 6. Dryer 7. Sight glass 8. Expansion valve 9. Distributor 10. Evaporator 11. Suction shut–off valve 12. High pressure switch 13. Low pressure switch...
  • Page 77 Installation of components 1. Condenser(LEFT) Condenser unit 2. Condenser(RIGHT) 3. Receiver tank 4. Dryer 5. Motor(DC24V) 6. Fan 7. Motor mount 8. High pressurized gas line(hose) 9. High pressurized liqued pipe(left) 10. High pressurized liqued pipe(right) 11. High pressurized liqued line(hose) 12.
  • Page 78 1. Evaporator(left) Evaporator unit 2. Evaporator(right) 3. Expansion valve 4. Sight glass 5. Motor(DC24V) 6. Fan 7. Fan case 8. High pressurized liqued pipe 9. High pressurized gas pipe 10. Low pressurized gas pipe 11. Pressure equalizing pipe 12. Air filter 13.
  • Page 79 COOLER (ROOF-ON TYPE W/POWER PACK) (OPTION) Part name & Treatment for each device 1. Control panel 2. Function of each switch 1) Operation & Pre-heater switch The organization of switch is dumbuler switch as HEAT (10sec) 2 stage, heat ON is using for pre-heating to glow plug, start ON is using for engine operation of AIR POWER -CON.
  • Page 80 3. Operation turn of AIR-CON 6) COMP. Buzzer lamp 3) Indoor TEMP. settimg switch 1) Fresh temperature shall be setted The lamp for pressure rejected It is designed that the INDOOR with setting temperature switch. buzzer would be on to compressor TEMP can be kept regularly by 2) BLOWER AIR CONTROL SWITCH high <more than 24Kg/cm...
  • Page 81 Check before operation 4. Operation stop of AIR-CON 1. Check point before operation 1) Normal stop 1) Fuel In occasion of season(coolin : Blower swich shall be OFF 2) Check & fulfill of cooling water season)-off, drain the coolant <After E/G OFF, AIR-CON is off 3) Amount of engine oil completely using drain cock, after condenser fan motor opera-...
  • Page 82 Daily & regular check 1. Important check & repair 6) Exhaustion status of engine 4) Leakange check for fuel system 1) Engine part → refer to separate Please pay attention & keep an It is a normal when the exhaust gas service manual of engine eye to the joint part of fuel pipes is colorless, but in case of white or...
  • Page 83 2) Cooler system NOTICE Check refrigerant amount : if No problem in case that can see insufficient, the cooling effect is the bubbles intermittently. decreased. Please decide it seeing sight glass In case that see the bubbles in during 3~5 minutes. sight glass, fill up the refrigerant properly.
  • Page 84 2. Regular check list 1) Engine(system) Periodical check everyday every every every every Replace SYSTEM NO Check list Working Standard Remarks or at any 100 period time hrs. hrs. season season 1 Cooling water Check Water After first 50hrs. Replace amount 1 season drain the cooling...
  • Page 85 Periodical check everyday every every every every Replace SYSTEM NO Check list Working Standard Remarks or at any 100 period time hrs. hrs. season season 10 Air cleaner Cleaning Dirty Replace after first 1 season element Replace 50hrs. 11 Air cleaner Check Breakage inspirator...
  • Page 86 2) Cooler(system) Periodical check everyday every every every every Replace SYSTEM NO Check list Working Standard Remarks or at any 100 period time hrs. hrs. season season 1 Engine stop Confirmation Operation Operate 5 season magnet 2 Engine control Confirmation Operation Buzzer warning solenoid with operation...
  • Page 87 Periodical check everyday every every every every Replace SYSTEM NO Check list Working Standard Remarks or at any 100 period time hrs. hrs. season season 12 Refrigerant Check Sight glass Control amount no bubbles device 13 Change of Replace Replace at disjoint of 1 season desiccant in dryer refrigerant system...
  • Page 88 Periodical check everyday every every every every Replace SYSTEM NO Check list Working Standard Remarks or at any 100 period time hrs. hrs. season season 22 Suction & Check No cooling discharge V/A 23 Compressor Disassemble & clean at Compressor 1500hrs every 4 seasons or 500hrs.
  • Page 89 Periodical check everyday every every every every Replace SYSTEM NO Check list Working Standard Remarks or at any 100 period time hrs. hrs. season season 33 Air capacity Check 34 Cooling effect Check Difference Compress between in/out door temp : 7~10C 35 Air filter Cleaning Dirty...
  • Page 90 Troubleshooting & Remedy 1. Check sheet for trouble & remedy Refrigerant Condenser Evaporator Compressor Expansion Refrigerant circulation Others system system system system valve system Others CAUSES 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 APPEARANCE Press Strange high of high-press...
  • Page 91 2. Removal of troubleshooting Symptoms Causes & Check Remedy & Repair Refer to engine check point Refer to engine check point No engine Badness of water temp. S/W start S/W is on even though the water temp. is under Replace water temp. S/W 105°C When the valve sound is high due to refriger- ant over charging and liquid hammering, it is...
  • Page 92 Causes & Check Remedy & Repair Symptoms Poor refrigerant Repair thd gas leaking part. Bubbles on sight glass Fullfil the gas to proper amount. Suction pipe is not cool So closed exp. V/A Open the V/A by adjust screw. Low-press. is Air filter is clogged.
  • Page 93 3. Check and remedy of poor cooling Symptoms Causes & Check Remedy & Repair Poor refrigerant Dischage the refrigerant properly. Be clogged in dryer. If clogged so often, chage it. Turn the adjust nut of exp. V/A one or twice Many bubbles and see the low press.
  • Page 94 Symptoms Causes & Check Remedy & Repair Over charged refrigerant Drain the refrigerant until 50 of over cooling Dew forms or Check insulator and whether the temp. sen- frosts to the sor box is closed to inlet pipe. Exp. V/A is so opened. compressor.
  • Page 95 COOLER (SUB ENGINE TYPE) (OPTION) 1. Operation 2. Control panel (1) Confirm the selector switch at “L” position. (2) Turn switch (counterclockwise) “PREHEAT” position in order to heat the glow plugs with the engine for approximately 20 seconds. (3) Set the key switch to “ON” position, and make sure that the oil pressure lamp is lighted for a bulb check.
  • Page 96 3. Stopping (1) Normal stopping Turn the key switch “OFF” position, when you want to stop the engine. (2) Emergency stopping The GB 220SK air conditioning system pro- vides the safety functions to stop automatical- ly its operation under the following emergent conditions.
  • Page 97 4. Refrigerant system Use of refrigerant R-12 in this system cools the air in the bus with evaporation of the refrigerant. The evaporated refrigerant is fed into condenser after compressed at high pressure and high tem- perature by compressor for repeated use. Condenser fan converts the refrigerant into liquid at high pressure and high temperature by cooling.
  • Page 98 5. Sub engine driving system 1. Crank pulley 2. Fan pulley 3. Idler 4. Coupling (Comp.) 5. Bearing ass’y 6. Drive shaft 7. Blower Condenser fan is driven by V-belt, and evaporator fan by driving shaft.
  • Page 99 6. Cooling air circulating system 1. Cooler unit 2. Underfloor duct 3. Vertical duct 4. Ceiling duct 5. Grille Cooler blows off cooled air through the blow off grilles on the ceilling.
  • Page 100 AUTOMATIC VENTILATOR (OPTION) Power switch Pressing the power button (1) for operator of Auto ventilator. Controller operator switch Push the suction switch (2, 4) to open the shutter and intake the out- door air to the compartment. Push the exhaust switch (3, 5) to open the shutter and extract the air in the compartment to outdoor.
  • Page 101 WATER COOLER (OPTION) Water cooler is operated by pressing the water pump on/off switch ( ), and push the button ( ) for served the cold water through the nozzle ( ). If water is not enough the cool. Operated the water cooler switch by pushing the button ( ) then, the water is refrigerating.
  • Page 102 PREHEATER (OPTION) The time of indicating lamp com- 4. After ignition, flame defector check ing on is different by ambient tem- the condition of combustion and Preheater operation perature. stops electric discharge (The preheat temperature is about between electrodes. 1. In the case that the ambient tem- 30°C.) 5.
  • Page 103 7. To stop the operation of preheater, Check point before operation Maintenance push the stop switch ( ), then the 1. Fuel level : Replenish if the fuel 1. Periodically clean fuel filter ele- combustion stops, but drive motor level is low. ment.
  • Page 104 Trouble shooting Problem Cause Maintenance Indicating lights “on” even 1. Cut of lamp 1. Change switches are operated 2. Fuse melted(F1 or F2) 2. Change Circulating pump doesn 1. Fuse melted(F1 or F2) 1. Change operate 2. Water frozen 2. Heating or anti–freeze injection 3.
  • Page 105 Problem Cause Maintenance Fuel cut, bad combustion 1. Not enough fuel supply by water and 1 3. Pipe retightening, clean water, debris debris in fuel line of intake, exhaust tube. 2. Leakage of fuel line 3. Lack of combustion air 4.
  • Page 106 Sectional view 1. Control unit 2. Drive motor 3. Ignition unit 4. Coupling 6 10 11 5. Combustion air fan 6. Solenoid valve 7. Electrode plug 8. 9. Water pipes 10. Ignition electrodes 11. Fuel nozzle 12. Control thermostat 13. Preheat coil 14.
  • Page 107 TOILET (OPTION) TOILET (OPTION) Control panel • Openning cutoff valve : Toilet operation control panel is fixed Push button. at driver left side on the switch board. • Shutting cutoff valve : Full button. Explanation of operation switch 1. Main power switch CAUTION This switch is electric energy sup- Do not use when lamp on (Feces...
  • Page 108 RADIO AND CASSETTE TAPE PLAYER With echo type (OPTION) 1. Radio/cassette ON/OFF, and vol- ume knob 2. Indicator displaying the operating situation of Radio cassette tape player. 3. Radio/cassette tone knob 4. LEFT/RIGHT speaker balance knob PROM 5. Seek button 6.
  • Page 109 Radio operation is being received, keep pressing together, then the tape play back preset buttons more than 2 seconds. direction changes. Press power switch 14 to power on Turn the tone knob 3 to control the Press eject button 6, then the tape the system.
  • Page 110 RADIO AND CASSETTE TAPE PLAYER Without echo type–A (OPTION) 1. Radio/cassette ON/OFF, and vol- ume knob 2. Indicator displaying the operating situation of Radio cassette tape player. 3. Radio/cassette tone knob 4. LEFT/RIGHT speaker balance PROM knob 5. Seek button Push TONE 6.
  • Page 111 Radio operation is being received, keep pressing together, then the tape play back preset buttons more than 2 seconds. direction changes. Press power switch 14 to power on Turn the tone knob 3 to control the Press eject button 6, then the tape the system.
  • Page 112 RADIO AND CASSETTE TAPE PLAYER Without echo type–B (OPTION) 1. Power ON/OFF and balance (Tone/volumn) 2. LCD display 3. Eject button TONE TUNING PROG AUTO REVERSE 4. Tape slot 5. Broadcasting remember button 6. Fast forward button 7. Fast rewind button PUSH BALANCE PUSH SEEK 8.
  • Page 113 Radio operation Each remembered the boardcasting in AMP volume replayed the sound by button(5), 18th boardcasting inserting the tape on tape slot(4) Push the knob(1) control the balance remembered AM1, FM1, press the button(6, 7). Tape is Rewa- fittingly control volume each button.
  • Page 114 RADIO AND CASSETTE TAPE PLAYER Stereo etr double deck w/program selector type (OPTION) 1. Power ON/OFF and balance 2. Selector(RADIO, TAPE, TV, MIC) 15,16 3. Tone 4. Bass controller (ETR RADIO & 5. Treble controller CASSETTE 6. Echo interval controller 7.
  • Page 115 Radio operation push the button, searched Cassette tape player the boardcasting in memory Turn on the power switch(1) by turn- Turn on power(1) by turning to knob once more push the this ing rightly the knob in the amplifier to right(In state of main power is on button stop the searching.
  • Page 116 Amplifier (AMP.) Power on by turning the knob(1) and It’s possible listen to CD player select such of RADIO, TAPE, TV, through amplifier MIC. estabished CD set. Pressing the each button(2) controlled the tone turning the knob(3). Control the high/low volume by up/ down the lever(4,5) and select the speaker on driver by pressing the but- ton(20) otherwise select of speaker in...
  • Page 117 PRECAUTION IN DRIVING Cassette Handling Precaution Care and Maintenance Safety Driving and Parking 1. To clean the surface or body cas- 1. We recommend that the tape below 1. For safety driving, turn down vol- sette with a cotton applicator. T–90.
  • Page 118 6. Store cassettes where they will not be exposed to high temperature, direct sunlight, magnetic fields, tape abrasion or dirt. 7. Clean the head of tape player carefully with a cotton applicator soaked in alcohol. If the tape play- er is used for more than one hour every day, the head should be cleaned once or twice a month.
  • Page 119 VTR SET (OPTION) 1. Power ON/OFF 2. STOP/EJECT button 3. Record button 4. Record speed button 5. TV/VIDEO selector 6. Repeat play 7. Monitor–controller 8. Fast rewind(Green) 9. Play(Green) 10. Fast forward(Green) 11. Pause 12. Record indicator(Red) 13. Cassette indicator(Green) 14.
  • Page 120 VTR operation stripes moved up/down. Press the pause button(11), scene Pressing power switch(1) to power on once shift by pressing button a time the system. over 5 minutes for the state of Press cover(20) to opened the con- pause. trol panel cover and select TV/VTR Playing the tape protection.
  • Page 121 TV/VTR Controller (OPTION) (For NTSC type) 1. TV power switch 2. TV/VTR selector 3. Channel controllor 4. Volumn controllor 5. VTR power switch 6. VTR tape eject button 7. VTR playing stop button 8. Fast rewind button 9. VTR playing start button 10.
  • Page 122 EARPHONE (OPTION) 1. Volume controllor 2. Select the media (Tape 1, Tape 2, Radio, TV/VTR) 3. Earphone jack...
  • Page 123 Earphone controller Power on of earphone controllor can used to same time the Radio or CASSETTE, TV/VTR's power on Automatically. Connect your earphone jack (3), and put the earphone into your ear. Select the wanted Media by pushing the selector (2) that order Tape1, Tape 2, Radio, TV/VTR from top side to bottom and control the vol- umn suitability by moving the vol-...
  • Page 124 DESTINATION KEYBOARD (L.E.D Sign Board) (OPTION) Operating 1. Set a machine of vehicles. 2. Press the [RESET] button. (In order to being shown as follows- [ooooo]) 3. After selecting the route with the oper- ating panel, press the [#] button. (The route is appeared repeatedly with- out special operation on vehicle ser- vice)
  • Page 125 SPEEDOMETER (BM090, BS090, BS106) 0 0 0 0 0 0 Speed Recording and indicating ranges of 160km/h are available. Distance Calibrateable odometer, 7–digit creeping, without ZERO settings. km/h 1. Speedometer needle 2. Odometer(distance)
  • Page 126 TACHOGRAPH (BH115E, BH120E), (BM090/BS090/BS106 : OPT) Type A : Mechanical type–W/O RPM (SEPUNG), electric type–W/O RPM (SEPUNG, YAZAKI) 1. Key hole 2. Speed warning indicator light 3. Speed graduations Km/h 4. Speedometer needle 5. Clock check window 6. Odometer 7. Screen paper mark...
  • Page 127 Warning signal Speed Lights up when the speed between 40% Recording and indicating ranges of 160km/h and 60% of the maximum speed is are available, depending on model type. reached. – 100km/h (General) – 120km/h (GCC members) – 90km/h (SAUDI HAjj) Km/h Time Time display with time correct rotation of...
  • Page 128 Type B : electric type–W/RPM (VDO KIENZLE) 1. Key hole 2. Speed indicator light 3. Minute hand 4. Speedometer needle 5. Odometer 6. Clock graduations 7. Hour hand 8. RPM needle Km/h 0 0 0 0 0 0 0 ARCO...
  • Page 129 Warning signal Speed Lights up when the speed between 40% Recording and indicating ranges of 160km/h and 60% of the maximum speed is are available, depending on model type. reached. – 100km/h (General) – 120km/h (GCC members) – 90km/h (SAUDI HAjj) Km/h 0 0 0 0 0 0 0 ARCO...
  • Page 130 Type C : electric type–W/O RPM (VDO KIENZLE) 1. Key hole 2. Speed graduations 3. Speedometer needle 4. Clock check window 5. Odometer 6. Speed warning lamp...
  • Page 131 Speed Recording and indicating ranges of 160km/h Warning signal are available, depending on model type. Lights up when the speed between 40% and 60% of the maximum speed is reached. – 100km/h (General) – 120km/h (GCC members) – 90km/h (SAUDI HAjj) Time Time display with time correct rotation of the chart, controlled by a high-quality...
  • Page 132 HOW TO HANDLE TACHOGRAPH RECORDS 1. Remove the recording chart paper 4. Setting of recording chart paper set by depressing and turning the retaining ring counter-clockwise. If Position the recording chart paper the paper is handled roughly at the set under the knife, then align the time of removal, the cutting knife time on the paper with the red will be distorted and become use-...
  • Page 133 Further information by additional devices Basic information Tachograph for 7-day recordings Start of driving A chart bundle is placed in to these special End of driving tachographs once a week. and for weekly, this is of Road speed particular advantage for vehicles which are being Distance used regularly over extended periods.
  • Page 134 FLOOR CONTROLS Brake pedal Gearshift lever Accelerator pedal (Except auto transmission) When stopping your vehicle, do not When shifting the gear, fully depress To avoid unnecessary increase in fuel press the pedal forcibly but try to the clutch pedal. Before shifting into consumption, the accelerator pedal press it repeatedly.
  • Page 135 Clutch pedal CAUTION (Except auto transmission) Service life of the clutch could be Fully depress the clutch pedal when reduced when keeping it in a par- changing gears. Do not rest your foot tially engaged condition. on the pedal when the clutch is not in use.
  • Page 136 ENGINE STARTING IN ENGINE COMPARTMENT Engine started NOTICE engine start control panel installed When the engine starter switch in at the upper side of engine in the steering column located engine compartment. “OFF” position, by setting the tog- First switch “ON” the battery main gle switch to “ON”, only the starter switch in the driver’s compartment, switch operates and the engine...

  • Page 137: Driving

    Also We strongly urge you to use devices. check for purity and viscosity of the Daewoo recommended power Frequently check and adjust belt ten- oil before replenishing it.
  • Page 138 Engine coolant level Check the level by the mark on the Never open the cap when the engine reservoir installed at side of luggage is hot to avoid damages from the hot door. steam blowing out. After opening the cap, replenish the Operate the service when the engine coolant within 40mm from the end of is cooled sufficiently and on the level...
  • Page 139 Air cleaner Check the element contamination indi- After service, push the botton at the Extract out the dust by pressing both cator, when the signal of indicator is indicator, then signal ends of dust trap with hand installed yellow, the condition of element is returns to yellow.
  • Page 140 Check items around driver’s compartment Clutch oil level Windshield washer fluid level Check the clutch oil reservoir for oil Check fluid level in the reservoir and level and contamination. If the level of replenish as necessary. clutch oil in the reservoir is too low, replenish up to the MAX mark.
  • Page 141 Check items exterior and under chassis Battery(MF) (OPTION) Battery (PT/PTC) (OPTION) a. This MF battery needs no period- C. If the external part of the battery a. This PT/PTC battery for intense ic maintenance as long as it is is found foul, clean it with tepid cold needs periodic maintenance used properly.
  • Page 142 d. Level of battery electrolyte must f. In water, the state of battery elec- WARNING kept up befween ‘upper level’ and trolyte must kept up replenish per- Unexpected and possible battery ‘lower level’ fectly so to provnt dangerous of discharge may occur, if the fol- When battery electrolyte in below freezing lowing precautions are not taken.
  • Page 143 Specific gravity of electrolyte Basic electrolyte temperature=20°C (68°F) Zones Temperate Tropics Frigid Condition Full-charge 1.26 or more 1.22 or more 1.28 or more Half-charge 1.25 – 1.14 1.21 – 1.10 1.27 – 1.16 Discharge 1.13 or less 1.09 or less 1.15 or less Note : 1.
  • Page 144 Tire Draining of air tank a. Check inflation pressure of the Normal inflation From time to time, pull forward the Tire size pressure in tires with a tire air gauge and add drain cock installed underneath the air kg/cm (PSI) compressed air if necessary.
  • Page 145 Chassis spring (Except air suspension) Check chassis springs for damage and tightening condition of 'U' blot. If any damaged or separatd spring leaf from normal position is found, stop the vehicle operation and have service.
  • Page 146 STARTING AND STOPPING THE ENGINE Preparation for starting the engine Starting the engine 1. Apply the parking brake. 2. Use the idle control knob to idle 2. Manual transmission: 1. Turn the starter key to START engine normal Move the gearshift lever to Neutral position.
  • Page 147 Starting engine cold weather 4. Take exceptional care to adjust 4. Avoid unnecessary idling of the 1. With the switch in the “ON” posi- idle speed when the engine tem- engine when coolant temperature tion the indicator lamp will light up perature is low.
  • Page 148 Stopping the engine Turn the starter key switch off and Diesel engine is apt to keep running turn and push the battery main switch even after the battery main switch is off. off, while the engine is in running, do not push off the battery main switch, Sudden stopping of the engine after otherwise, alternator circuit may be...
  • Page 149 BEFORE DRIVING OFF Steering wheel free play Air parking brake switch Check the amount of the steering In air parking brake switch applied wheel free play by gently turning the vehicle, be sure to release parking wheel in both directions. The free brake before driving, also check the play should be within the range of 30 park warning lamp goes out before...
  • Page 150 Windshield wipers Clutch pedal (Except auto TRANS.) Door Check the operation of windshield heck the clutch pedal free play, if the Check the operation of door(open, wipers and washer fluid ejection, keep free play deviates from 40~50mm, close), be sure that the doors are the front windshield glass clean all adjustment is necessary.
  • Page 151 WHEN DRIVING OFF Check if the needle of air pressure Check again that any abnormal Let the engine idle until it is fully gauge indicates 5.3kg/cm or above. warning lamps or unnecessary lights warmed up and coolant temperature If the gauge indicates below this are come on and recheck the “park”...
  • Page 152 If the cause of trouble was not If the air pressure falls below 5.3kg/ located, check at your nearest , stop the engine and check to Daewoo dealer. locate the cause of trouble. x1000rpm A I R kg/cm...
  • Page 153 engine coolant temperature Avoid engine racing, unnecessary Stop your vehicl completely when gauge needle should indicate below sudden acceleration, sudden attempting to shift gear lever into the red point. If the gauge indicates stops. reverse. above red point, stop the vehicle Do not drive with your foot resting and keep the engine running at idle, on the clutch pedal as it produces a...
  • Page 154 When ascending a slope, shift to When descending a slope, shift to Special care should be taken when lower gear to relieve the engine lower gear to gain retardation effect descending slope, particularly from overload. of the engine. It is advisable to use when shifting down into lower gear, the exhaust brake and engine brake as the engine is liable to overrun.
  • Page 155 AFTER DRIVING Parking Engine stop Place the gearshift lever in neutral position pushed parking If there is an indication of engine Diesel engine is apt to keep running brake knob securely. overheating, never stop the engine even after the battery switch off, while immediately, keep running at idle for the engine continues running, never a while, after the temperature drops...
  • Page 156 1. Re–check the troubles found dur- ing the previous operation and take necessary corrective actions. For such troubles difficult to cor- rect, contact your nearest Daewoo dealer. 2. Check for leakage and oil levels. 3. Add antifreeze to engine coolant to prevent freezing of the engine in cold weather.
  • Page 157 DRIVING ON HIGHWAY The followings should be performed Tire Driving on highway for safe and dependable vehicle oper- Heat generation depends on vehicle Driving on highway is more danger- ation. speeds and load weights. For the ous than the urban road, you should vehicle which travels frequently on be more alert and have a stable Before driving...
  • Page 158 2. Braking distance NOTE Braking efficiency most be sure to check the traffic behind You must fully understand vehicle important thing when driving on you and then pull out into the left performance in dirving on high- highway. When recognizing lane(in case of RHD, the right way.
  • Page 159 6. Others To enhance braking efficiency, use the exhaust and engine brakes in combination. Reckless steering may cause danger not only to your own vehicle but also oncoming vehi- cles. In the event that a tire was punctured during driving, hold the steering wheel firmly and employ exhaust brake to slow down.
  • Page 160 OPERATION AND CARE IN COLD WEATHER Protection of the engine against Use of antifreeze Precautions when using freezing antifreeze To prevent freezing and corrosion of Overcooled engine not only acceler- the engine when operating the vehi- 1. Wash off the inside of the cooling ates wear of its vital parts but also cle in extremely cold places, be sure system...
  • Page 161 Engine oil Driving on ice or snow Engine oil tends to harden when the It is advisable that chains or snow 1. Be sure to use the chain of the ambient temperature falls cold tires be used when traveling on an same dimensions as the target weather.
  • Page 162 IN CASE OF EMERGENCY Emergency stopping Emergency starting In case of vehicle trouble or emer- Avoid starting the engine while your Set the parking brake and turn on gency stopping, pull up the vehicle vehicle is being toward as it may the emergency warning lamp to to the roadside as early as possi- collide with the towing vehicle.
  • Page 163 Battery jumping In the case that the battery has been “dead”, refer to “BATTERY CARE” in this manual and make an emergency start as illustrated.

  • Page 164: Inspection And Maintenance

    INSPECTION AND MAINTENANCE DAILY CHECK BEFORE DRIVING In order to maintain safety and dependable operation, following checks should be performed daily before driving : System Check item Check point Steering Steering wheel and system 1. Vibrations or shimmy of steering wheel 2.
  • Page 165 PERIODIC INSPECTION AND MAINTENANCE Engine oil Changing engine oil NOTE Change engine oil at specified inter- Oil level check vals or when found to be fouled con- Engine level should Check level replenish siderably. To drain, remove the drain checked with the vehicle parked required.
  • Page 166 : every 20,000km DE12TiS sides of element for damage sides of element for damage Oil pan and hardening, and replace as and hardening, and replace as necessary. necessary. CAUTION It is strongly advisable to use gen- uine Daewoo oil filter element.
  • Page 167 Refer to Lubrication list at page 214. serious injuries. “Inhibitor” could be used, never- Model Engine Coolant volume(l) BM090 theless antifreeze solution is the BS090 44 (49) best way to have maximum ser- BH090 vice life. BS106 58 (62)
  • Page 168 Replace secondary element at the It is strongly advisable to use gen- same time when the engine oil is uine Daewoo fuel filter element. changed. Clean primary filter at every 5,000km and replace with new one after the lapse of 3 cleaning intervals.
  • Page 169 Daewoo fuel filter catridge. catridge type with a paper element as a primary filter. Fuel is transported from the outside of the filter to its inside. At this time, impurities contained in the fuel are caught outside the filter.
  • Page 170 Bleeding of fuel system Bleeding of fuel system must be per- 1. Turn the cap of fuel feed pump 3. Repeat (2) until pure fuel without formed when fuel filter has been primer anti–clockwise. air bubbles comes out. removed or the engine has been 2.
  • Page 171 Fuel system diagram D1146 ENGINE 1. Fuel filter 2. Air bleeder screw 3. Injection nozzle 4. Fuel return pipe Ⅰ Ⅱ 5. Fuel feed pipe (filter pump) 6. Overflow valve 7. Injection pipe 8. Fuel feed pipe (pump filter) 9. Fuel tank 10.
  • Page 172 Fuel system diagram (D1146Eng) D1146Ti, DE08TiS, DE12/T/Ti/TiS ENGINE 1. Fuel filter 2. Center bolt 3. Injection nozzle 4. Fuel return pipe 5. Fuel feed pipe (filter pump) 6. Overflow valve 7. Injection pipe 8. Fuel feed pipe (pump filter) 9. Fuel tank 10.
  • Page 173 Valve clearance adjustment Adjustment intervals Adjustment of valve clearance After removing the cylinder head cov- When correct adjustment ers, rotate the crank-shaft until the obtained, fully tighten the lock nut. As Engine model Change intervals intake and exhaust valves of No. 6 same manner, adjust the clearances At end of first cylinder are overlapped (water pump...
  • Page 174 Anormal noise in turbo–charger nozzle tester is required. of complete combustion. Repetition of high and low noise Contact your nearest Daewoo dealer Turbo–charger is very precise item Oil leak of gasket of oil supply tube or repair workshop. and rotates by high rpm, periodical Oil leak of oil seals in turbo–charger...
  • Page 175 Points of handling care Fuel tank Every 8,000km drain water Item Description remove sediments by removing the drain plug on the lower face of the Oil contamination Be sure to use genuine oil and filter, keep fuel tank. Clean the inside of the tank periodical oil change.
  • Page 176 Belt installation Check that the fan belt gives proper deflection when the intermediate part of the belt is depressed with finger. Also check the belt for cracks and damage. CAUTION : When belt replacement becomes necessary belts should be replaced by set. φ86 1.
  • Page 177 1. Idle pulley 2. Idle pulley (OPTION : Roof–on cooler) 3. Crank shaft pulley 4. Air compressor pulley 5. Water pump pulley 6. Alternator pulley 7. Fan pulley 8. Cooler compressor pulley (OPTION : Roof–on cooler) D1146/Ti,DE08TiS ENGINE TENSION : The suitable tension is less than 10mm when pressed with the thumb.
  • Page 178 Air cleaner Regular service of the air cleaner is Replacement of element 2. Cleaning of element one of the most important mainte- Replace the element annually or after Depending on the condition of con- nance items. 3 times cleaning, also replace when tamination, clean the element by Neglecting of this service not only any damages are found.
  • Page 179 4. Cleaning of air cleaner housing 5. Reassembly After washing, dry the ele- Discharge dust by opening the Reverse the disassembly sequence ment in the shade or place dust trap installed below the hous- to reassemble, be sure to fit the of good ventilation.
  • Page 180 Transmission oil Oil level check Changing oil (Auto transmission) Check oil level at end of first 1,000km Replace transmission oil at end of TRansmission Oil capacity and thereafter at every 4,000km dri- first 5,000km and every 20,000km dri- MT643 ving by the filler/level plug. ving.
  • Page 181 Rear axle oil Oil level check Changing oil Specification of oil Check oil level at end of first 1,000km Replace rear axle oil at end of first Specification : API GL–5 and thereafter at every 4,000km dri- 5,000km and every 20,000km driving. 80W90 ving by the filler/level plug.
  • Page 182 VEHICLE OIL CAPACITY front wheels until the tires have 4. Retighten the cap of reservoir and gap to the ground. wait 2 3 minutes, then lower the BM090 front wheels to the ground. BS090 BH090 BS106 BH115E BH120E...
  • Page 183 Air bleeding of power steering unit 1. With the engine stopped, raise 3. After starting engine, turn 5. Repeat air bleeding until the air is front wheels until the tires have steering wheel right-hand direction removed sufficiently. gap to the ground. Use hydraulic to lock, then loosen the bleeder While bleeding, check fluid level jack or proper equipment to raise...
  • Page 184 Changing oil filter element Cleaning fluid strainer Oil filter element(paper type) should Prior to changing steering oil or filter be changed at the same time when element, oil strainer installed in the the power steering oil is changed, filler of oil tank shall be cleaned. except at the first 1,000km driving.
  • Page 185 Brake system Adjustment of brake pedal free Brake valve check Adjustment of brake lining clear- play ance Adjust the brake pedal free play by Check the brake pedal move smooth- Check adjust clearance turning the adjust screw installed at ly and return to the normal position between the brake lining and drum at the lower side of pedal.
  • Page 186 Adjustment procedure Full air brake with mechanical slack–adjuster Full Air brake with auto slack- adjuster(OPTION) 1. With scale, measure the travel length reverse direction until the clearance of brake chamber push–rod from the becomes to the standard value. For the vehicle on whick auto slack- released position to the fully depressed The standard clearance is 0.3mm, adjuster applied, ajustment of brake...
  • Page 187 Inspection of brake lining 1. Remove the rubber plug fitted in the brake lining inspection hole. 2. Check the condition and amount of brake lining wear by the eyes. If the brake lining weared out to the stepped line, also cracks, severely burnt sports or abnormal conditions are checked, replaced...
  • Page 188 1 2/3 turns. (BM090, BS090, BH115E, BH120E) lock nut push rod...
  • Page 189 Clutch Oil Bleeding of clutch hydraulic cir- cuits Check to see if the level of oil in the If air enters the clutch circuit, it cause 3. Remove the rubber cap from the reservoir is normal. When the level is clutch dragging.
  • Page 190 PRESSURE REGULATOR (OPT) Charging position Application The pressure regulator is fitted in air brake systems to regulate the operat- ing pressure and to clean the air delivered by the compressor. Some valve types are fitted with an intergral safety valve, in order to pro- tect compressed systems...
  • Page 191 Method of operation Charging position Cut–out Cut–in Control piston(6) and cut–out piston(2) As the pressure in the supply air When, as a result of air being with- are held in their lower or upper end reservoirs rises, the same pressure drawn, the pressure in the supply air positions, respectively, by compres- builds up below control piston(6), via...
  • Page 192 Installation Unloader valve and relief valve are The pressure relief noise generated in mounted in an uprght position, with the cut–out phase is reduced by exhaust port3 pointing downwards. means of hoses attached to the The total volume of air supplied by exhaust connections 3 of both the the compressor must be allocated to unloader...
  • Page 193 Maintenance Technical features After a prolonged period of operation, Type Dimen– Graphic Max. Min. Safety the cut–out pressure may vary from sional symbol cut–out cut–in valve the specified value. Turning the spring drawing (see overleaf) pressure pressure opening housing allows the precompression of spring(7) and thus the cut–out pres- pressure sure to be adjusted.
  • Page 194 Dimensional drawing I Legend : = Not bored Ports : 1 = Energy inlet 21 = Energy outlet (to reservior) 23 = Energy outlet (to relief valve) min13 3 = Exhaust 221–2 min13 φ 15 φ 16.5 φ 60...
  • Page 195 Dimensional drawing II Legend : = Not bored = Safety valve Ports : 1 = Energy inlet 21 = Energy outlet (to reservior) 23 = Energy outlet min13 (to relief valve) 3 = Exhaust 221–2 min13 φ 15 φ 16.5 φ...
  • Page 196 ANTIFREEZE PUMP (OPTION) Application The antifreeze pump is used in brake In case the vehicle is operated with systems in order to inject an anti– trailer with a consequently higher air freeze based on glycol or alcohol dur- consumption, the plunger rod must ing winter operation.
  • Page 197 Mode of operation When the pump is inoperative, cylin- der(6) communicates via the feed ho- les(5) with reservoir(2) containing the antifreeze. When plunger rod(1) is depressed, piston(4) moves down- wards, closeing feed holes(5) and causing approx. 1cm of antifreeze to be injected into the air stream, via 1 Plunger rod check valve(7).
  • Page 198 Installation φ 84 The antifreeze pump is installed in the delivery line between the unloader valve and the air reservoir, either close unlaoder valve upstream of the air reservoir. The –2 φ 76 pump must be installed in a vertical ±0.2 position and sufficient clearance be allowed for operation and refilling.
  • Page 199 AIR DRYER (OPTION) AIR DRYER Function of air dryer Specifications Since moisture contined in the atmos- Item Description Remarks phere is compressed and warmed by Max. air pressure 9.8kg/cm the air compressor, the amount of Normal air pressure 5 9.8kg/cm moisture is in proportion to that of compressed air.
  • Page 200 Operation of air dryer Inspection of air dryer 1. At end of every 15,000km or 2months operation. Season Descriptions Check for the drain amount and outflow of oil when draining con- Before driving, always check the air densation dirts from Spring, pressure(8.2kg/cm ) in air tank.
  • Page 201 1. Outlet 2. Control piston 3. Inlet 4. Bore 5. Bore 6. Sliencer 7. Outlet 8. Blow–off valve 9. Preliminary dewatering chamber 10. Non–return valve 11. Nozzle 12. Ring filter 13. Desiccant 14. Regeneration air tank 15. Bypass valve 16. Adjusting screw 17.
  • Page 202 Trouble shooting Daily inspection and periodic inspections will prevent the greater portion of air dryer troubles. In the event of troubles or complaints as listed, follow the correction procedures to correct the difficulty. Complaints Cause Correction Water comes Desiccant has been saturated. Check and drain the main tank until the desiccant is dried out from main tank.
  • Page 203 Complaints Cause Correction Inside of air Misattached dryer body or exposed to cold Correct the position of dryer body or install a wind screen. dryer has been weather at 30°C while traveling frozen Heater has been short–circuited and no heat- 1.
  • Page 204 WATER TRAP (OPTION) Installation of water trap NOTICE Every driver should pull the drain Water trap is always located between cock to drain off the condensates pressure regulater and main air tank. in the water trap before and after When the air dryer is installed, and if you drive, especially below the the pressure regulator is not used, at temperature of freezing point.
  • Page 205 With pressure regulator With anti freeze pump (OPT) With air dryer (BM090, BS090) (BH090, BS106, BH115E, BH120E) (BH090/BS106/BH115E/BH120E : OPT) (BM090/BS090 : OPTION) 1. Pressure Regulator 1. Air dryer 1. Pressure Regulator 2. Anti freeze pump 2. Hose 2. Hose 3.
  • Page 206 TIRES Tire pressure inspection Tire rotation Check tire pressure with air gauge Tire wear depends on tire position, and add compressed air if required. road conditions, or a habit of apply- Improper inflation will adversely affect ing brakes. the life of tire, especially underinfla- To avoid unbalanced wear of your tion is a major contributor to over- tires and to prolong their lives, rotate...
  • Page 207 Following these instructions with- care when rotating tires. 1. The wheel nuts on the right side 2. Clean the wheel pins and nuts and CAUTION wheels have right–hand threads apply oil to the threads. After rotating tires, be sure to and the wheel nuts on the left side retighten the wheel nuts to speci- wheels have left–hand threads.
  • Page 208 : Park the vehicle on a level floor and check tire inflation pressure and adjust as nec- essary. Remove the headlamp covers and wipe clean the lenses. BM090/BS090/BS106 BH090/BH115E/BH120E Fog lamp Head lamp Fog lamp Position...
  • Page 209 instrument is faced to the center of Adjustment by the use of an aim- the vehicle, and push the handle ing instrument strongly to tightly contact the vacumn One aiming instrument consists of rubber cup of the instrument on the two units : lens.
  • Page 210 BULB DISTINCTION BM090/BS090 BS106 BH090/BH115E/BH120E High Head lamp 75/70W(H 70W(H 55W(H Cornering – – Front Parking/turning – – 10/25W combination Position – – lamp Parking (OPTION) – – – Parking/turning 10/25W – – – – Turning – – – Turning...
  • Page 211 DISTINCTION BM090/BS090 BS106 BH090/BH115E/BH120E NO. Plate lamp Engine Room lamp Speed indicator lamp (OPTION) Driver lamp W/O lamp rack (OPT) Room lamp(FL) W/lamp rack (OPT) – W/O lamp rack (OPT) Room lamp(GLOW) W/lamp rack (OPT) – Mood lamp rack-5 COLOR –...
  • Page 212 Relay and fuse layout The quantities or locations of fuses could be different from the figure, because the fuses or relay could be added or omitted, and locations could be changed by the requirement of custmers. FUSE HEAD LAMP(HIGH) ROOM LAMP 2 WIPER MOTOR RH TV.
  • Page 213 No. Amp. Description No. Amp. Description No. Amp. Description Hot/cold cabinet (OPT), Head lamp relay(HIGH) Room lamp 1 Preheater (OPTION) Head lamp relay(LOW) Room lamp 2 TV/VTR (OPT) Chandelier (OPTION), Tail lamp relay Room lamp 3 (OPTION) Auto grease power (OPT) ENG.
  • Page 214 Rear fuse box 1. Cover RR fuse box 2. Bracket Rr fuse box 3. Regulator Assembly 4. 18P Fuse box...

  • Page 215: Lubrication

    LUBRICATION Lubrications should be carefully selected according to the lubrication chart it is important to select viscosity of Lubricants according to the ambient temperature by refering to the following table. VISCOSITY CHART Engine oil Gear oil SAE 80W SAE 140 SAE 20 20W SAE 40.50 SAE 85W...
  • Page 216 Long distance : every (OIL PAN : 15.5 ) 30,000km DE12TiS : 22 Short distance : every 20,000km (OIL PAN : 19 ) Every : 1 year Anti–freeze LLC Grade Engine BM090 Radiator Mixing Freezing coolant 44 (49) AREA BS090 ratio(%) point(°C)
  • Page 217 Lubricant Lubrication List Capacity Oil change period Specification Initial : 5,000km GL–4 Grade (80W/90) Gear oil Manual K1005C/P Every : 20,000km transmission K1205C/P K805A/P T–9 10.0 K806P K1006R 11.2 K1206R T–10S5B 13.0 On high way : DEXRON–II Auto every 1 year or 40,000km transmission MT643 Off high way :...
  • Page 218 1 year or 30,000km HP600 high operation temp. : 1 year or 20,000km Rear axle Initial : 5,000km GL–5 (80W/90) 11.5–12.5 Every : 20,000km Power Power BM090 Initial : 1,000km DEXRON R–II BS090 steering steering Every : 24,000km BH090 BS106 BH115E BH120E...
  • Page 219 Moving parts(every 4,000km) King pin (4 points) Link arm (1 point) Tie rod end (2 points) Steering shaft (1 point) Propeller shaft (3 points) Drag link-FRT (2 point)
  • Page 220 Drag link-RR (2 points) (For leaf spring) Spring and shackle pin (12 points)
  • Page 221 AUTO GREASING (OPTION) Operation Manual operation Auto control In main switch “ON”, the operation Grease can be pumped manually by Grease pump operates periodically rest time repeat periodically. pushing manual switch(DK) equipped set by control unit, singnal lamp “ON” When main switch “OFF”,...
  • Page 222 Trouble check Symptoms and diagnosis SYMPTOMS CAUSE REMEDY Manual operation switch is pushed Lack of grease in transparent jar. Replenish grease on, but signal lamp doesn’t “ON”. Leakage of grease in main line. Inspect fitting and correct leakage part. Signal switch keeps lighting about 3 Trouble of pressure switch, control unit Change damaged part and correct minutes.

  • Page 223: Scheduled Maintenance Service

    SCHEDULED MAINTENANCE SERVICE Maintenance of periodic inspection service and retention of records are owner’s responsbility. The owner should retain recods and carry out maintenance service in accordance with maintenance service chart. Those are very important checking items which have to be checked for general vehicles. As this maintenance service chart is based on the vehicle which travels about 4,000km per month under normal driving condition, it is requested to reduce interval of the periodic inspection for vehicle which travels over 4,000km per month or under severe driving condition than normal.
  • Page 224 INSPECTION POINTS PERIOD : 1000 Km 44 48 12 16 20 24 28 32 36 CLUTCH Check function of clutch system Check clutch pedal free play and pedal stroke Check minipack exhaust cover Change clutch oil (Every 1 year or 60,000km) TRANSMISSION Check for oil leakage and oil fill up (1,000km)
  • Page 225 INSPECTION POINTS PERIOD : 1000 Km SUSPENSION Retighten “U” bolt & nut Check spring for damage Check mount for looseness and damage Check shock absorber for leakage and damage Check shock absorber mount Grease spring pin and shackle pin WHEELS Check for presence of foreign matters (nails, stones, etc.) Retighten wheel nuts as necessary...
  • Page 226 INSPECTION POINTS PERIOD : 1000 Km SERVICE BARKE Check function of brake system and air dryer Check brake pedal free play Check for air leakage Check linings for wear Check brake drums for wear and damage Check hoses and pipes for leakage, damage Change brake oil (Every 1 year or 60,000km) PARKING BRAKE...

  • Page 227: Troubleshooting

    TROUBLE SHOOTING ENGINE Starter motor does not turn over or turning is slow. CAUSE REPAIR Malfunction of contact point of battery relay. Turn “ON” battery main switch Run down battery Battery charging or change Loosened, corroded or disconnected battery terminal Remove the corroded part of battery teminal with chiesel, retighten connector and apply grease.
  • Page 228 Engine lacks power CAUSE REPAIR Parking brake not released Fully release parking brake Air cleaner element contamination Clean element or change Brake detention Adjust the clearance of brake lining Incorrect valve clearance Adjust valve clearance Clutch slip Adjust the clearances or change clutch disc. Clogged fuel filter Clean or change Clogged fuel strainer...
  • Page 229 Excessive fuel consumption CAUSE REPAIR Fuel leakage Check fuel line and repair Air cleaner contamination Clean air cleaner element or change Engine overcooling Cover radiator with curtain Lack of tire inflation Inflate tire to specified value. Brake detent Adjust the clearance of brake lining Clutch slip Adjust the clearance or change clutch disc.
  • Page 230 POWER TRAIN Abnormal noise in transmission or rear axle in operation CAUSE REPAIR Lack of gear oil Replenish to specified level Improper oil viscosity Change oil with proper specification Abnormal vibration in operation CAUSE REPAIR Loosened bolts and nuts of propeller shaft and Check and retighten peripheral parts.
  • Page 231 Steering wheel shimmy CAUSE REPAIR Loosend hub nut Replenish to specified level Different tire inflation of “RH” and “LH” Charge air to be same Irregular tire wear Change Excessive handle clearance Adjust steering wheel clearance Worn out drag link coil spring Change to new one Worn out knuckle shim Change shim or adjust...
  • Page 232 Detent braking CAUSE REPAIR Improper lining clearance Adjust clearance properly SUSPENSION Different vehicle height CAUSE REPAIR Damaged or mislocated spring Check the spring and repair Tire inflation or puncture Check tire and correct Meandered advancing CAUSE REPAIR Radius rod cut Change radius rod Improper location axle Adjust the location...
  • Page 233 ELECTRICAL Excessive battery discharging CAUSE REPAIR Battery terminal disconnected, loosened, corroded. Remove corroded part of battery terminal with chiesel, retighten connector and apply grease. Aged battery Change V-belt slip or cut Check belt tension, adjust or change Keeping lamp lights “ON” Be sure to turn “OFF”...
  • Page 234 SMOKE Cause and repair of smoke DESCRIPTION CAUSE REPAIR Excessive fuel Low idle RPM Adjust idle RPM injection Maximum speed increase Adjust maximum speed Plunger worn out Change plunger Delivery valve worn out, damaged Change delivery valve Deviated flow rate Adjust flow rate Poor nozzle injection Blocked nozzle tip...
  • Page 235 DESCRIPTION CAUSE REPAIR Lack of intake air Air cleaner element contamination Clean air cleaner or change Lack of capacity of air cleaner Change to genuine part Incorrect intake valve clearance Adjust valve clearance Intake ducts blcoked or deformed Change intake ducts Leakage of turbo charged air Check and repair leaking parts Malfunction of turbo charger...

  • Page 236: Main Data And Specification

    MAIN DATA AND SPECIFICATION 1. ENGINE 1-1. D1146/Ti, DE12/T/Ti ENGINE Distinction D1146Ti DE12 DE12T DE12Ti(280PS) DE12Ti(310PS) DE12Ti(340PS) D1146 Type water cooled 4 cycle in–line, overhead valve type Cylinder liner type dry type No. of piston ring compression ring : 2ea, oil ring : 1ea No.
  • Page 237 Distinction D1146 D1146Ti DE12 DE12T DE12Ti(280PS) DE12Ti(310PS) DE12Ti(340PS) gear type Oil pump type water cooled, integral type Oil cooler type ENG.TOT : 15.5 , OIL PAN : 13 ENG.TOT : 20 , OIL PAN : 17 Oil capacity(liters) fresh water forced circulation Cooling method Cooling water capacity(liters) ←...
  • Page 238 1-2. DE08TiS, DE12TiS ENGINE Distinction DE08TiS(225ps) DE08TiS(240ps) DE12TiS(290ps) DE12TiS(310ps) DE12TiS(340ps) Type water cooled 4 cycle in–line, overhead valve type Cylinder liner type dry type No. of piston ring compression ring : 2ea, oil ring : 1ea No. of cylinder ← ←...
  • Page 239 Distinction DE08TiS(225ps) DE08TiS(240ps) DE12TiS(290ps) DE12TiS(310ps) DE12TiS(340ps) gear type Oil pump type water cooled, integral type Oil cooler type ENG.TOT : 19l, OIL PAN : 15.5l ENG.TOT : 22l, OIL PAN : 19l Oil capacity(liters) fresh water forced circulation Cooling method Cooling water capacity(liters) ←...
  • Page 240 2. CLUTCH BM090/BS090 BH090/BS106 BH115E BH120E Distinction dry single plate with coil spring dampers controlled by Type hydraulic with pressure assisted. outside dia ← ← Clutch facing inside dia ← ← dimensions(mm) thickness ← ← ← D1146 1240 ± 10% 1470 ±...
  • Page 241 3. TRANSMISSION 3–1. Manual transmission MODEL K–805A K–805P K–806P T–9 T–10S5B T–13S5B K–1005C K–1005P K–1006R K–1205C K–1205P K–1206R K–1405A SPEED 5.D.D 5.O.D 6.O.D 5.D.D 5.D.D 5.D.D 5.D.D 5.O.D 6.O.D 5.D.D 5.O.D 6.O.D 5.D.D TORQUE(kgm) 6.666 5.455 6.666 6.571 6.589 6.589 6.608 5.500 5.500...
  • Page 242 3–2. Auto transmission MT643 B300R B400R B500R D851.2 D863 D854.2 D864 HP500 HP590 HP600 MODEL 4.D.D 4DD/5OD/6OD 4DD/5OD/6OD 4DD/5OD/6OD 3.D.D 3.D.D 4.O.D 4.O.D 4DD/5OD/6OD 4DD/5OD/6OD 4DD/5OD/6OD SPEED 88.4 97.8 125.4 179.6 132.7 132.7 112.2 127.6 142.9 TORQUE(kgm) 3N 6.2 – 3N 6.2 –...
  • Page 243 4. PROPELLER SHAFT 4–1. Manual transmission D1146 DE08TiS DE12 DE12T DE12Ti DE12TiS D1146Ti Distinction BM090 BM090 BH115E BH115E BH115E BH115E BH090 BS106 BS106 BS106 BS106 BS090 BS090 BH120E BH120E BH120E BH120E Length 320.0 340.0 320.0 K805A Outside dia. 88.9 88.9 K805P Inside dia.
  • Page 244 4–2. Auto transmission D1146 DE08TiS DE12 DE12T DE12Ti DE12TiS D1146Ti Distinction BM090 BM090 BH115E BH115E BH115E BH115E BS106 BS106 BS106 BS106 BH090 BS090 BS090 BH120E BH120E BH120E BH120E Length 577.0 470.0 MT643 Outside dia. 88.9 Inside dia. 80.9 Length 626.0 B300 Outside dia.
  • Page 245 5. FRT AXLE BM090/BS090 BH090 BS106 BH115E BH120E Type Reverse Elliot I Beam Tire. Tread(mm) 2050 ← ← ← ← Capacity(kg) 6500 ← ← ← ← outside dia. ← ← ← ← King pin(mm) length ← ← ← ← toe in(mm) ←...
  • Page 246 6. REAR AXLE BM090/BS090 BH090 BS106 BH115E BH120E Type Banjo full floating type Hypoid Spiral Final drive gear type ← ← ← bevel gear 39/7 – 39/7 – – 39/8 39/8 39/8 39/8 – Final gear ratio OPTION – 39/10 –...
  • Page 247 7. STEERING Distinction BM090/BS090/BH090 BS106/BH115E/BH120E Recirculating ball with intergral power assisted Type Steering wheel diameter(mm) ← gear ratio 22.4 : 1 ← sector gear 96° ← operating angle Power steering gear oil ← capacity( ) Length of drop arm(mm) ←...
  • Page 248 8. BRAKES Distinction BM090/BS090/BH090/BS106/BH115E/BH120E Drum inside front Diameter(mm) rear 209 155 19 8 Brake lining(mm) front 209 220 19 8 L W T N rear Wheel cylinder front bore dia.(mm) rear 30 106.5 Anchor pin(mm) front 30 121.5 dia. lengh...
  • Page 249 9. SUSPENSION 9-1. Left spring Distinction BM090/BS090 BS106 BH115E BH120E Semi elliptical alloy steel Type 1500 ← ← ← span(mm) ← ← ← width(mm) thickess(mm) 13-6 13–7 ← 13-8 no.of leaf Leaf 25.33 33.5 ← 36.42 spring constant(kg/mm) Spring 1660 ←...
  • Page 250 9-2. Air spring FRONT REAR Distinction BH090 BH090 type Variable throttle type with stabilizer effective dia.(mm) design height(mm) max.out. dia(mm) Spring no.of springs stroke of ext. spring(mm) comp. type Double acting telescopic type out. dia.(mm) Shock base shell dia.(mm) 76.3 76.3 Absor–...
  • Page 251 10. WHEEL AND TIRES 9.00-20-14PR 9.00R20-14PR 10.00-20-14PR 10.00-20-16PR 10.00R20-16PR 11.00-20-16PR 11.00R20-16PR 11R22.5-16PR 12R22.5-16PR 295/80R22.5-16PR Distinction (Tube) (Tube, radial) (Tube) (Tube) (Tube, radial) (Tube) (Tube, radial) (Tubeless) (Tubeless) (Tubeless) 1014~1034 1006~1032 1046~1076 ← ← 1078~1108 1068~1098 1037~1067 1068~1098 1030~1058 OUT.Dia.(mm) MAX.width(mm) ←...
  • Page 252 11. COOLER 11–1. Roof on cooler Type Standard type Tropical type Heavy duty type ← ← Compressor Cooling capacity(kcal/h) 21000 24000 26000 ← ← Refrigerant R–12/R–134a (OPTION) type ← ← 4PFC/4PFCY(OPT) no. of cylinder ← ← diameter(mm) ← ← Compressor stroke(mm) ←...
  • Page 253 type ← ← Receiver HORIZONTAL tank capacity(liters) ← ← type ← ← AL FIN & CU TUBE Evaporator total area(m ← 0.346 0.505 type ← SIROCCO FAN × 8 SIROCCO FAN × 12 Evaporator capacity(m ← ← 400/EA required power(A) ←...
  • Page 254 11–2. Sub cooler Type PBC–2400(D) Cooling capacity(kcal/h) 26000 Refrigerant R–12/R–134a (OPTION) Weight (kg) about 550 model DWH–DC23 or KIA–S2 piston 2238 or 2209 displacement(cc) Engine no. of cylinder high 1850 rotating 1450 speed(rpm) 1150 type ND 6C–500 piston Compressor displacement(cc/rev) Condenser AL FIN &...

  • Page 255: Body Dimension

    BODY DIMENSION BM090 ROOF-ON COOLER NON COOLER...
  • Page 256 BS090...
  • Page 257 BH090 2490 2490 2750 2750 4200 4200 1975 1975 2050 2050 8990 8990 1853 1853...
  • Page 258 BS106 2490 2050 2100 3110 5200 10550 ROOF-ON COOLER 1853 SUB ENG.COOLER / NON COOLER...
  • Page 259 BH115E ROOF-ON COOLER SUB ENG COOLER / NON COOLER...
  • Page 260 BH120E ROOF-ON COOLER SUB ENG COOLER...
  • Page 261 BM090/BS090/BH090/BS106/BH115E/BH120E OWNER’S & DRIVER’S MANUAL TECHNICAL CENTER 75-11, GUMSA–DONG, GUMJUNG-KU, BUSAN, KOREA OM–BW–C1–11C–0306...

This manual is also suitable for:

Bs106Bh120eBs090Bh090Bh115e

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