To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci- dents.
TABLE OF CONTENTS SAFETY SECTION ...1-1 General Safety Instructions and Practices ... 1-2 Equipment Operation Safety Instructions and Practices ... 1-5 Connecting or Disconnecting Implement Safety Instructions and Practices ... 1-10 Maintenance and Service Safety Instructions and Practices ... 1-13 Concluding Safety Instructions and Practices ...
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Tractor Pre-Operation Inspection/Service ... 4-15 Mower Pre-Operation Inspection/Service ... 4-15 DRIVING THE TRACTOR AND IMPLEMENT ... 4-18 Starting the Tractor ... 4-19 Brake and Differential Lock Setting ... 4-20 Raising the Mower ... 4-20 Driving the Tractor and Mower ... 4-21 Crossing Ditches and Steep Inclines ...
General Safety Instructions and Practices A safe and careful operator is the best operator. should be to the owner/operator. surroundings, and observing certain precautions. Messages that, if followed, will help protect the operator and bystanders from injury or death. understand these Safety Messages before assembling, operating or servicing this Implement. equipment should only be operated by those persons who have read the Manual, who are responsible and trained, and who know how to do so safely and responsibly.
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The rotating parts of this machine continue to rotate even after the PTO has been turned off. The operator should remain in his seat for 60 seconds after the brake has been set, the PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch.
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Always read carefully and comply fully with the manufacturers instructions when handling oil, solvents, cleansers, and any other chemical agent. (SG-22) KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death. Never allow children to play on or around Tractor or Implement. Children can slip or fall off the Equipment and be injured or killed.
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a mechanical or Tractor control failure occur while operating, immediately shut down the Tractor and perform repairs before resuming operation. Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition. Equipment Operation Safety Instructions and Practices Never leave the Tractor and Implement unattended while the Implement is in the lifted position.
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Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS: -Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;...
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Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in safe operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily.
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In case of mechincal difficulty during operation, place the transmission in the park position, set the parking brake, shut down all power, including the PTO and the engine and remove the key. Wait until all rotating motion has stop before dismounting. (SG-39) Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment.
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Avoid mowing in reverse direction when possible. persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. that you have not inspected and removed debris or foreign material. Do not mow with two machines in the same area except with Cab tractors with the windows closed.
DO NOT allow any person under a folded wing unless wing is securely locked up or supported. DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased. Never work under the frame work, or any lifted component unless the implement is securely supported or blocked up.
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Be particularly careful when transporting the Implement with the Tractor. Turn curves or go up hills only at a low speed and using a gradual steering angle. Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering control or Tractor tip-over.
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Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. sure the Tractor steering and brakes are in good condition and operate properly. Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment.
Secure the Implement for transport before traveling on public roads. For pull-type Implements, secure the center axle using cylinder stops or transport pin and properly attach a safety chain between the Implement and Tractor. Secure wings in upright position on folding Implements using wing transport locks.
Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. (SG-20) Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. Wear gloves and exercise care when handling blades.
Decal Description Peligro Translation, If you do not know how to read English, please find someone who knows how to read English. P/N 00725746 PELIGRO! Spanish Translation for Driveline Safety P/N 00773723 DANGER! Mult-Hazard Warning. Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to operator and others in the area.
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SAFETY DANGER! Rotating Driveline Keep Away, Contact can cause death. P/N 00756005 DANGER! Make certain that drivelines are correct length and are securely attached. P/N 00756494 DANGER! - Keep Away - Thrown Objects. Inspect area before mowing. Do not let rotating blades contact solid objects.
Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
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This Flail Shredder is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Shredder using standard and optional equipment.
ATTENTION OWNER/OPERATOR BEFORE OPERATING THIS MACHINE: • Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and Shredder. • Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the Shredder.
OWNER'S RESPONSIBILITIES • Read the TRACTOR Owner's Manual as well as this manual before attempting to install or operate the mower. • Know all the controls and how to stop quickly. Know how to operate the RC12 before attempting to mow with it.
SAFETY INSTRUCTIONS • Remove all foreign objects from, and stay clear of, the front of the cutter unit. Do not get near the rotating knives. • Disengage power to the mower before starting the engine. • Never allow anyone near the equipment while in operation, and watch out for traffic when crossing or working near a roadway.
The RC Flail Shredders are supplied with a Cat III 3-Point Hitch on lift-type models or a tongue hitch assembly on pull-type models. SHIPPING STAND REMOVAL • Use overhead hoist to lower machine from shipping position. Use a 5000 pound capacity hoist. •...
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• Place key (item 1) in end of jackshaft and slide round end of PTO shaft over jackshaft. Attach with two 3/8" set screws (item 2). Align set screws with dimples in jack shaft. Apply thread locking compound to threads to prevent loosening.
3-POINT HITCH ASSEMBLY INSTALLATION (Lift Models Only) • Raise hitch into position with hoist. Place narrow section of lower hitch between mounting plates on front of mower. Fasten with 1-7/16" pins (item 1) to lower holes and lock with snapper pin (item 2). Asm-FL-0068. •...
ATTACHING AXLE ASSEMBLIES TO MAIN WHEEL BAR TUBE • Mark desired row spacing with chalk on wheel bar. Keep outer axle assemblies as close to each end of the shredder to balance load and prevent scalping. Fasten axle assemblies (item 1) to wheel bar (item 2) with clamp plate (item 3) and four 3/4"...
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RHINO RC12 FLAIL SHREDDER OPERATION READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND MOWER. If you do not understand any of the instructions, contact your nearest authorized dealer for a full explanation. Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the cutter and tractor.
1. Standard Equipment and Specifications RC 12 Cutting Width Overall Width Cutting Height Range Cuttershaft Diameter Lift Type Hitch Semi Mount Hitch Pull Type Hitch Min. HP Required (Lift type*) Min. HP Required (Semi-Mount) Min. HP Required (Pull type) Gearbox Rating** Blade Tip Speed Rotor Speed Number of Knives...
2.OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and under- stands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety decals are affixed to the implement and tractor.
The tractor used to operate the mower must have the power, capacity and required equipment to safely operate the mower at a ground speed between 2 and 5 MPH. Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and could be a potential danger to the operator and passersby.
Tractor Horsepower The horsepower required to operate the mower depends on many factors including the vegetation to be cut, terrain condition, operator experience, and condition of the mower and tractor. For most mowing condition, the RC12 requires a tractor with at least 90 HP. Operating the mower with a tractor that does have adequate power may damage the tractor engine.
If operating an older model tractor where the tractor’s transmission and PTO utilize on master clutch, an over- running clutch must be used between the PTO output shaft and the driveline of the mower. Consult an authorized tractor dealer to purchase and install an over-running clutch if needed. DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor PTO.
Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. Do not mount the Tractor while the tractor is moving. Mount the Tractor only when the Tractor and all moving parts are completely stopped. 3.2 Dismounting the Tractor Before dismounting, park the tractor and implement on a reasonably level surface, apply the parking brake, idle the engine down, disengage the PTO, and lower the implement to the ground.
4. STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...
Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) 6. SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation. A properly set mower will make a more uniform cut, distribute clippings more evenly, require minimal tractor work, and follow the contour of uneven terrain.
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The mower’s cutting height is set by positioning the roller assembly for each mower section. Each section must be set at the same height to ensure an even cut across the entire width of the mower. Place the tractor and mower on a level surface and completely lower the mower to the ground.
6.1 Leveling Deck To Facilitate a safe and efficient mowing operation, the mower should be operated parallel to the ground at all times. Never operate if front or rear of mower is tilted upward. Objects may be discharged at high speeds causing possible injury or even death.
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Before operating the Implement, check to make sure the Implement input driveline will not bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft, breaking it off.
Shorten the driveline profiles as follows: • Remove the driveline from the tractor. • Position the mower to the point with the shortest distance between the tractor PTO shaft and cutter gearbox. Shut down the tractor and securely block the mower in this position. •...
Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order.
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All Safety Shields, Guards and Safety devices including (but not limited to) - the Deflectors, Steel Guards, Gearbox Shields, PTO integral shields , and Retractable Door Shields should be used and maintained in good working condition. All safety devices should be inspected carefully at least daily for missing or broken components.
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• Ensure rubber deflectors are in position and not damaged. Replace worn, broken, and missing sections immediately. • Ensure the rollers are in good condition and rotate freely. • Ensure the driveline integral shield is in good condition and rotate freely. •...
• Inspect cutter knives and knife pins for looseness and excessive wear. Make sure the mower is securely blocked up before crawling beneath. Replace damaged, worn, and missing knives as complete sets to maintain cuttershaft balance. • Remove any grass or other debris which may be wrapped around the cuttershafts.
Transport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. sure the Tractor steering and brakes are in good condition and operate properly. Before transporting the Tractor and Implement, determine the safe transport speeds for you and the equipment.
9.2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition. Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking. FOR MOST DRIVING AND OPERATING CONDITIONS, THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION.
9.4 Driving the Tractor and Mower Start off driving at a slow speed and gradually increase your speed while maintaining control of the tractor and mower. Moving slowly at first will also prevent the tractor from rearing up and loss of steering control. The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
Lift-type units - Do not disengage PTO at end of row. Reduce speed and lower RPM. Raise 3-Point lift and proceed with turn. Only raise machine sufficiently to clear from turn. High loads are placed on U-Joints when shredder is raised at steep angles causing premature wear and driveline failure. Raise RPM slowly and bring machine up to speed before entering cut.
OPERATION When confronted with an incline or ditch, do not approach from an angle which is perpendicular or straight on as damage to over collapse of the driveline may occur. When crossing such terrain, the wings should be fully lowered for a lower center of gravity and added stability.
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Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must be clearly marked and carefully avoided by the operator.
10.1 Foreign Debris Hazards Before mowing, inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with. foreign objects and debris. If objects are too big to remove, mark them clearly and be sure to prevent the mower blades from contacting them.
Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS: -Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable condition;...
10.4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height, type, and density of vegetation to be cut. Recommended speed for efficient mower performance is between 2 and 5 mph. Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut.
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Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower.
OPERATION 10.6 Shutting Down the Implement To shut down the implement, first bring the tractor to a complete stop. Then slow down the implement by reducing the engine speed before disengaging the PTO. Wait for all motion to stop before proceeding to drive or shut down the tractor.
11. DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower, the PTO must be disengaged and all motion at a complete stop. Move the mower to a level storage location and lower to the ground. If the mower is not resting securely on the ground, block the mower up securely before attempting to disconnect it from the tractor.
Never stand or allow another person to stand between a running Tractor and the Mower when disconnecting the Implement from the Tractor 3-point hitch. Always shut the Tractor off completely and set the parking brake before attempting to disconnect the Mower pins from the Tractor hitch.
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Before transporting the tractor and mower, idle the tractor engine, disengage the PTO and wait for all mower moving parts to come to a complete stop. Raise the mower sections and ensure transport locks engage. OPS-F- 0021 Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together.
13.1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them.
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Make sure that all tractor flashing warning lights, headlights, and brake/tail lights are functioning properly before proceeding onto public roads. While newer model tractors have plenty of lighting to provide warning signals and operating lighting, most older models are only equipped with operating lights.
13.2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.
TROUBLE SHOOTING GUIDE Problem Possible Cause Excessive Vibrations Check gearbox bolts. Check for missing knives on cutter shaft. Check to see if knives are free swinging. Blade broken or bent. Cuttershaft bent. Drivelines not phased correctly. Implement & Tractor yokes must be in line.
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Clutch Slips Excessively Clutch linings badly worn or plates warped. Too much power for clutch. Oil on facings. Friction facings glazed. Knives Wear Too Fast Cutting in sandy conditions. Cutting in rocky conditions. Soft “will fit” knives. Discharging Bunches or Clogging- Belt installed improperly. Blades dull.
GENERAL MAINTENANCE Before doing any maintenance or adjusting on the mower always stop the tractor, place in park, remove the ignition key, and wait for all mower rotation to stop. Place adequate support bracing as need to safely work on the mower.
MAINTENANCE To lubricate telescoping section of driveline, disconnect yoke from tractor and compress driveline until both slots on shields are aligned and grease fitting is exposed. Lubricate both u-joints before re-attaching to tractor. Inspect shields to ensure they rotate freely, replace bearings or shield if damaged. ROUTINE MAINTENANCE: Inspect belt drive for correct tension and remove any debris from inside belt shields.
CUTTER SHAFT Routinely inspect cutter shaft for and replace any worn or damaged blades. When replacing worn blades always replace blade set directly opposite, (180 degrees) otherwise cutter shaft will be out of balance. Inspect bushing and bolt for wear and replace if necessary. Remove any debris which may become entangled around cutter shaft or bearings.
PULLEY ALIGNMENT AND REMOVAL Pulleys will remain aligned during belt tension if inside pivot mount bolts (item 3) have not been loosened. alignment of pulleys by placing a straight edge along flat face of both pulleys. Check alignment at lower and upper end of pulley face when belt is tensioned.
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Never hammer edge of pulley which may crack. To move assembly, a soft blow hammer may be used on bushing only. If the pulley is free and the bushing is still tight on shaft, it may be necessary to wedge a screwdriver in saw slot of bushing to loosen and move hub.
Cutter Shaft Removal Support and block cutter shaft at both ends of bearings and support the shaft which is being removed under the drive side. Remove outer bearing as outlined in the Maintenance Section, page 5-7. Remove knockout which is fastend by 2-1/2" bolts. Remove free end skid. Shaft may drop or slide toward center and cause injury.
DRIVELINE: Driveline Shield Replacement: Slide apart both halves of driveline and remove shield by unfastening nylon bearing retainer. The Snap ring can be removed by inserting screwdriver under on end. Snap ring may also be accessed through slots in side of shield by bell-end.
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Step 5: To reassemble, place seals securely on bearing cups. Apply grease to needles to hold them in place. Insert cup into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup. Be careful not to disturb needle bearing.
STORING THE RC12 • When storing the RC12 for an extended period of time, or at the end of a season, lubricate all bearings with enough grease to eliminate any cavities where water condensation may occur and cause damage. Refer to "Lubrication"...
Applicable law may provide rights and benefits to purchaser in addition to those provided herein. KEEP FOR YOUR RECORDS ATTENTION: Purchaser should fill in the blanks below for his reference when buying repair parts and/or for proper machine identification when applying for warranty. Servis-Rhino Implement Model Date Purchased ATTENTION: READ YOUR OPERATOR'S MANUAL...
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To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
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