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Summary of Contents for Orbitalum RPG 1.0
- Page 1 Operating instructions with spare parts list Tube Squaring Machines RPG 1.0 Cordless (right-angled drive) Code 790 036 762 │ Maschine-no.: ________________________________...
- Page 2 All rights reserved, in particular the rights of duplication and distribution as well as translation. Duplication and reproduction in any form (print, photocopy, microfilm or electronic) require the written permission of Orbitalum Tools GmbH.
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Page 3: Table Of Contents
Operating instructions RPG 1.0 Cordless (right-angled drive) Table of contents Table of contents Page About these instructions Warning messages Further symbols and displays Abbreviations Notes on safety Proper use Safety regulations Working with safety in mind Waste disposal / environmental protection... - Page 4 Table of contents Operating instructions RPG 1.0 Cordless (right-angled drive) RPG 1.0 Cordless RPG 1.0 Cordless right-angled drive orbitalum tools gmbh (09.07) MT_RPG 1.0_BA_04_790036762_02.doc...
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Page 5: About These Instructions
Operating instructions RPG 1.0 Cordless (right-angled drive) 0 About these instructions About these instructions To allow quick understanding of these instructions and safe handling of the machine, all the warning messages, notes and symbols used in these instructions are presented here along with their meaning. -
Page 6: Further Symbols And Displays
0 About these instructions Operating instructions RPG 1.0 Cordless (right-angled drive) Further symbols and displays Symbol Meaning Notes: Contain particularly important information for Important comprehension. Note Instruction: You must take notice of this symbol. Request for action in a sequence of actions: You have to do something here. -
Page 7: Notes On Safety
Notes on safety The Tube Squaring Machine Cordless and/or with right-angled drive (in the following referred to as RPG 1.0) is a state-of-the-art machine. Using it for purposes other than those described in this manual may cause injury to the user or to others. -
Page 8: Working With Safety In Mind
• Make sure that the work piece has been clamped correctly. • Switch off the RPG 1.0 after each working cycle and allow the machine to come to a stop. • Disconnect the RPG 1.0 from power supply before performing any cleaning, maintenance or repair work and allow the machine to come to a stop. -
Page 9: Further Safety Regulations
Operating instructions RPG 1.0 Cordless (right-angled drive) 1 Notes on safety • The legally compliant disposal of electrical (electronic) devices that were placed on the market before August 13th, 2005 are in the responsibility of the end-user. • Batteries which are marked with the symbol on the left may not be disposed of together with household waste according to the applicable EU directive 91/157/EEC. -
Page 10: Design Of The Product
2 Design of the product Operating instructions RPG 1.0 Cordless (right-angled drive) Design of the product RPG 1.0 Cordless Rechargeable accumulator Feed Unit Housing with driving motor ON/OFF switch / Speed controller Switch for right-handed / left-handed Tool support rotation... -
Page 11: Rpg 1.0 Cordless Right-Angled Drive
Operating instructions RPG 1.0 Cordless (right-angled drive) 2 Design of the product RPG 1.0 Cordless right-angled drive Rechargeable accumulator Feed with scale ring ON/OFF switch / Speed controller Feed Unit Switch for right-handed / left-handed Release handle for fixing the... -
Page 12: Accessories
2 Design of the product Operating instructions RPG 1.0 Cordless (right-angled drive) Accessories 2.3.1 Multifunctional tool (MFW) Contained in the standard scope of delivery. Multifunctional tool with 2 cutting ® edges and high-performance coating Futura Balinit. Usable for all tool holders of the RPG series. -
Page 13: Durable Storage And Shipping Case
2 Design of the product 2.3.3 Durable storage and shipping case High-quality blue transportation case with insert. Very sturdy design. Already included in the standard scope of delivery of the RPG 1.0 Cordless right- angled drive. Article Code-no. Durable storage and shipping case... -
Page 14: Features And Scope Of Application
Operating instructions RPG 1.0 Cordless (right-angled drive) Features and scope of application Features The RPG 1.0 is suitable for squaring tube ends made of metallic materials. It has the following features: • Tube end preparation for welds conforming to standards •... -
Page 15: Technical Specifications Rating
Operating instructions RPG 1.0 Cordless (right-angled drive) 4 Technical specifications Technical specifications Rating RPG 1.0 Cordless RPG 1.0 Cordless right-angled drive Dimensions 235 x 380 x 75 mm 145 x 380 x 75 mm 9.25 x 15 x 3 inch 5.7 x 15 x 3 inch... -
Page 16: Commissioning
Report any missing parts or transportation damage to your supplier immediately. Scope of delivery • 1 Tube Squaring Machine RPG 1.0 Cordless / Cordless right-angled drive • 1 Durable storage and shipping case • 2 Rechargeable accumulators •... -
Page 17: Transport
Operating instructions RPG 1.0 Cordless (right-angled drive) 5 Commissioning Transport The RPG 1.0 is a portable machine. Special transportation aids are not required. For safe transportation, hold the machine as shown in the illustrations below. Transport RPG 1.0 Cordless Transport RPG 1.0 Cordless right-angled drive... -
Page 18: Operation
6 Operation Operating instructions RPG 1.0 Cordless (right-angled drive) Operation As the usage of both versions of the tube facing machine is identical, the Note pictures shown in this chapter solely represent the essential working steps using the RPG 1.0 cordless version. -
Page 19: Mounting The Multifunctional Tool (Mfw) To The Tool Support
Operating instructions RPG 1.0 Cordless (right-angled drive) 6 Operation Mounting the multifunctional tool (MFW) to the tool support Danger of injury Sharp cutting edges! Do not touch the cutting edges when mounting the multifunctional tool. WARNING Wear safety gloves. 1. To detach the feed unit (1), turn the feed with scale ring (2) clockwise. -
Page 20: Inserting And Replacing Clamping Shells
6 Operation Operating instructions RPG 1.0 Cordless (right-angled drive) Inserting and replacing clamping shells 1. Select the appropriate set of clamping shells according to the tube dimension (see chapter 2.3.2, p. 8). 2. Turn out the release handle (5) (the end of the release handle must be flush with the inside of the housing). -
Page 21: Mounting The Tube
Operating instructions RPG 1.0 Cordless (right-angled drive) 6 Operation Mounting the tube ATTENTION Tool damage The multifunctional tool could get damaged by an incorrect inserted tube. Before clamping the tube, make sure that there is sufficient distance between the MFW and the tube. -
Page 22: Machining Tubes In A Cramped Working Area
6 Operation Operating instructions RPG 1.0 Cordless (right-angled drive) Machining tubes in a cramped working area 6.5.1 Adjusting the feed unit The feed unit with release handle is adjustable in 3 positions: 1. Detach the feed with scale ring (2) by turning clockwise. -
Page 23: Adjusting The Release Handle
Operating instructions RPG 1.0 Cordless (right-angled drive) 6 Operation 6.5.2 Adjusting the release handle It is possible to adjust the release handle of the RPG 1.0 in any position: Slightly unplug the release handle (5) and turn to the desired position. Determining the speed Speed range Speed range RPG 1.0 Cordless... -
Page 24: Machining The Tube
A tube which has not been cut off square could damage the tool (MFW) if the distance between the cutting edge and the tube end is too short. Before switching on the RPG 1.0, make sure that there is sufficient distance between the cutting edge (MFW) and the tube end. -
Page 25: Switching The Machine On
Operating instructions RPG 1.0 Cordless (right-angled drive) 6 Operation 6.7.1 Switching the machine on 1. Connect the rechargeable accumulator (8) to the RPG 1.0. RPG 1.0 Cordless RPG 1.0 Cordless right-angled drive 2. Press the ON/OFF switch or speed controller (7). - Page 26 6 Operation Operating instructions RPG 1.0 Cordless (right-angled drive) • There are 3 marks (9) on the feed unit to metering the feed: 1. Move the tool towards the tube by means of the feed with scale ring (2) until the tool contacts the tube.
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Page 27: Maintenance
Operating instructions RPG 1.0 Cordless (right-angled drive) 7 Maintenance Maintenance Danger of being injured when pressing the ON/OFF switch inadvertently Remove the rechargeable accumulator from the machine before performing any maintenance work. DANGER Time / Interval Activity Whenever the machine Clean the clamping shells and the housing/tool support. -
Page 28: What To Do If
For ordering spare parts, see the spare parts list from chapter 9, p. 25. For problem solving, please contact your competent branch office directly. Please give the following details: • Machine type: RPG 1.0 Cordless / RPG 1.0 Cordless right-angled drive • Machine number: (see the identification plate) orbitalum tools gmbh (09.07) -
Page 29: Spare Parts List
Operating instructions RPG 1.0 Cordless (right-angled drive) 9 Spare parts list Spare parts list RPG 1.0 Cordless Item Code Description 790 036 170 Feed unit complete 790 036 132 Tool support Cordless 790 038 314 Multifunctional tool MFW-P-2 790 038 315... - Page 30 9 Spare parts list Operating instructions RPG 1.0 Cordless (right-angled drive) RPG 1.0 Cordless right-angled drive Item Code Description 790 036 170 Feed unit complete 790 036 134 Tool support Cordless right-angled drive 790 038 314 Multifunctional tool MFW-P-2 790 038 315...
- Page 31 Operating instructions RPG 1.0 9 Spare parts list orbitalum tools gmbh (09.07) MT_RPG 1.0_BA_04_790036762_02.doc...
- Page 32 Freibühlstraße 19 78224 Singen, Deutschland Tel. +49 (0) 77 31 / 792-0 Fax +49 (0) 77 31 / 792-500 tools@orbitalum.com www.orbitalum.com An ITW Company 790 036 762_02/04 (09.07) © Orbitalum Tools GmbH D-78224 Singen 2007 Printed in Germany ehemals / formerly...
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