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Defender Cab Yamaha Wolverine Vision Cab kit Owner's Manual

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Owner's Manual
Model:
Yamaha Wolverine
Caution:
Before using this
product, read this
manual and follow all
safety instructions.
- 1 -
Yamaha Wolverine Vision Cab
 Safety Instructions
 Kit Contents
 Tool Requirement
 Assembly Instructions
 Additional Notes
* DefenderCab ™ and accessories are in no way affiliated with Yamaha Motor Corp.
Any use of these or the Wolverine name(s) is only to identify their utility vehicle as it
pertains to our accessories. Yamaha and Wolverine are registered trademarks of
Yamaha Motor Corp.
kit*

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Summary of Contents for Defender Cab Yamaha Wolverine Vision Cab kit

  • Page 1 Owner’s Manual Model: Yamaha Wolverine Vision Cab Yamaha Wolverine kit*  Safety Instructions  Kit Contents  Tool Requirement  Assembly Instructions Caution:  Additional Notes Before using this * DefenderCab ™ and accessories are in no way affiliated with Yamaha Motor Corp. Any use of these or the Wolverine name(s) is only to identify their utility vehicle as it product, read this pertains to our accessories.

  • Page 2: Safety Instructions

    Warning: Failure to heed all safety and operating instructions and / or warnings regarding use of this product can result in serious bodily injury. SAFETY INSTRUCTIONS Read entire assembly instructions Dress for safety. Do not wear loose prior to commencing work. clothing, neckties or jewelry if using power tools to assemble this product.

  • Page 3: Tools Required For Assembly

    Cab Enclosure Kit Contents Your DefenderCab™ kit should contain the parts listed below. Separate all parts from packing materials. Do not discard packing material until assembly is complete. Item quantities are listed in parenthesis below. Note: Items listed below may or may not be included based on selected options.

  • Page 4: Kit Installation

    Kit Installation Fig.1 1. Vehicle Preparation i) Remove OEM doors by loosening 2 fasteners as shown. A tamper-proof bit is required to remove door (vise-grip or channel lock type pliers may also be used). ii) Loosen the OEM rear roll bar bolt near the box shown in Fig.
  • Page 5 iv) Temporarily install windshield panel onto vehicle; ensure panel is level and aligned identically on both sides of vehicle. Align 2 roll cage clamps as shown in (Fig.5) Tighten 2 roll cage clamps but don’t fasten the panel just yet. Use an erasable marker to transfer bottom edge of panel onto hood surface (Fig.4).Also transfer the three hole position on top of front panel to the roof.
  • Page 6 viii) Install stricker mount in existing door hinge location as shown (Fig. 8) using (2) ¼-20 x 0.75”L screws, washers & nuts. Repeat for opposite side. *Note that there is a washer between the bracket and the bike’s plate (See Fig.
  • Page 7 x) Install door on lift off hinges by sliding them on as shown (Fig.10). Fig.10 Door Adjustment Points: Fig.11 Adjusts door height. Adjusts striker position. Attach straps to limit door 4. Door Magnet Installation (not applicable for windshield & back kit) The doors are equipped with magnets to help keep door properly sealed during operation.
  • Page 8 xii) Slide magnet bracket in between roll bar as shown. Re-tighten OEM fastners. (Fig. 14) Installed bracket is shown (Fig. 15). Fig.14 Tip: It is easier if you put together the Fig.14-2 parts required as shown here (Fig.14-2) before fastening to the bike. The main bracket (A) is attached to the adjustement bracket (B) using (2) ¼-20 x 0.25”L screws and washers(C).
  • Page 9 5. Rear Panel Installation xiv) Loosen 2 roll bar OEM fasteners shown (Fig.16). Fig.16 BOLTS xv) Slide passenger side rear panel as shown (Fig.17). Tighten OEM roll bar bolts. Repeat for opposite side. Fig.17 xvi) With help of an assistant, temporarily install rear panel onto vehicle (Fig.18).
  • Page 10 xvii) From inside of vehicle, use a fine Fig.19 point marker to mark location of five mounting holes shown (Fig.19). xviii) Remove rear panel and drill (5) 1/4” holes through roof flange at locations marked in previous step. Fig.20 (Fig.20) xix) Install rubber mat as shown (Fig 21a &...
  • Page 11 re-install rear panel with (4) ¼”-20 x 0.5”L hex screw seal washers as shown. Fig.22 Fasten the top of the panel to the roof using (5) ¼”-20 x 0.75”L hex screw & seal washers as well. 6. OEM Roof Gasket xxi) Install bubble gasket on OEM roof as shown (fig.23 &...
  • Page 12 Windshield Wiper Option: If you purchased the optional windshield wiper unit, Mount the wiper motor (A) in the orientation shown and add hardware (B). Adjustments to wiper sweep angle and “home” position can be made by removing cover (C) and following the manufacturer’s instructions printed on box.