Bug-O Systems K-BUG 6050 Instructions Manual

Stand alone linear weaver

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INSTRUCTIONS

PARTS MANUAL

STAND ALONE

LINEAR WEAVER

Please record your equipment identification information below for future reference. This information can be found

on your machine nameplate.

Model Number

Serial Number

Date of Purchase

Whenever you request replacement parts or information on this equipment, always supply the information you

have recorded above.

280 TECHNOLOGY DRIVE

AND

K-BUG 6050

Bug-O Systems is guided by honesty, integrity and

ethics in service to our customers and in all we do.

A DIVISION OF WELD TOOLING CORPORATION

PHONE: 412-331-1776

CANONSBURG, PENNSYLVANIA 15317-9564

http://www.bugo.com

LIT-KBUG-6050-IPM-0916

USA

FAX: 412- 331- 0383

Table of Contents

Troubleshooting

Summary of Contents for Bug-O Systems K-BUG 6050

Page 1 Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. LIT-KBUG-6050-IPM-0916 Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do. A DIVISION OF WELD TOOLING CORPORATION...
Page 2 SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. EQUIPMENT DAMAGE ELECTRIC SHOCK can kill. POSSIBLE. 1) The equipment is not waterproof. Using the unit in a wet environment may result in serious injury.
Page 3 HIGH FREQUENCY WARNINGS SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA, TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY TO STRIKE AN ARC. WARNING: HIGH FREQUENCY CAN EFFECT MACHINE OPERATION AND THEREFORE, WELD QUALITY. Read the precautions below before installing and using the equipment. PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference.
Page 4: Table Of Contents
9 ..Troubleshooting 10 ..Troubleshooting, Cont’d. 11 ..K-BUG 6050 Stand Alone Linear Weaver / Exploded View / Parts List 12 ..KBUG-6085 Control Pendant / Exploded View / Parts List 13 ..KBUG-6083 w/ BUG-5188 Optional Torch Holder / Parts List 14 ..
Page 5: Introduction
Independent left, right dwell times • All weaving starts and ends in center position TECHNICAL DATA Power Input K-BUG 6050 120 VAC / 50-60 Hz / 1 Ph K-BUG 6052 240 VAC / 50-60 Hz / 1 Ph Weight 14 lbs. (6.3 kg)
Page 6: Setup
Cables and Connections K-BUG 6050 is supplied with two cable assemblies -- a power cable and a weaver control cable. It is also supplied with a cable connector and a spare 3-pin connector with which the customer is to fabricate a weld contact interface cable with the welding power source or wire feeder.
Page 7: User Interface - Remote Control Pendant
USER INTERFACE - REMOTE CONTROL PENDANT The Stand Alone Linear Weaver includes a wired pendant that is used to control the weave parameters. Left Dwell Display Left Dwell Right Dwell Display Right Dwell Weave Width Display Weave Width Weave Speed Display Weave Speed Weld Contactor Auto / Off Switch...
Page 8: Parameter Settings
PARAMETER SETTINGS Advanced parameters, like Puddle Build-up and Crater Fill are maintained in a hidden menu. The user must access this Parameters Menu to view and change these settings. 1. While holding down the Start button, plug the machine into an A/C power source of appropriate voltage, then release the start button.
Page 9: Maintenance
MAINTENANCE The weaver unit should be periodically checked and cleaned to maximize service life. Before use: Check all screws in the torch clamp. Tighten as needed. Loose fasteners may cause inconsistent weld quality. During use: Monitor motor and welding torch for abnormal noise or overheating. After each use: 1.
Page 10: Troubleshooting, Cont'd
TROUBLESHOOTING, CONT’D. K-BUG ERROR LIST SYMPTOM CAUSE SOLUTION E-05 Weave Stop Auto-Stop Weaving Motor Push and release Stop Button may be overloaded / shorted IF UNRESOLVED: 1. Check for loose wiring connec- tion at weave motor (see below). 2. Replace motor or motor reducer 3.
Page 11: K-Bug 6050 Stand Alone Linear Weaver / Exploded View / Parts List
K-BUG 6050 STAND ALONE LINEAR WEAVER / EXPLODED VIEW / PARTS LIST ITEM PART NO. DESCRIPTION KBUG-6092 Linear Weaver Assembly KBUG-6055 Linear Weaver Mount KBUG-4090 Torch Clamp Assembly KBUG-6085 Control Box w/ Weld Contact KBUG-1131 Fuse KBUG-1173 Weld Contact Connector...
Page 12: Kbug-6085 Control Pendant / Exploded View / Parts List
KBUG-6085 CONTROL PENDANT / EXPLODED VIEW / PARTS LIST ITEM PART NO. DESCRIPTION KBUG-6084 Pendant Housing BUG-9487 Cable Connector, 2T, F (Weld Contact) BUG-9486 Panel Connector, 2T, M (Weld Contact) KBUG-3116 Panel Connector, 5T, M (Weaver) KBUG-1132 Panel Connector, 3T, M (Power) KBUG-1131 Fuse (Holder) KBUG-6087...
Page 13: Kbug-6083 W/ Bug-5188 Optional Torch Holder / Parts List
KBUG-6083 W/ BUG-5188 OPTIONAL TORCH HOLDER / PARTS LIST ITEM PART NO. DESCRIPTION KBUG-6082 Plasma Torch Holder FAS-0559 Soc HD Cap 1/4-20 x 1 WAS-0240 1/4 SAE Flat BUG-5188 Torch Holder Assy.
Page 14: K-Bug 6050 Stand Alone Weaver / Wiring Diagram
K-BUG 6050 STAND ALONE WEAVER / WIRING DIAGRAM...
Page 15: Sbg-450
SBG-450-_-___-__ GUN & CABLE ASSEMBLY / EXPLODED VIEW / PARTS LIST Whip Length: 15 (15 ft / 4.6 m) or 25 (25 ft / 7.6 m) Wire Size: 035, 040, 045, 052, 116, 564 Connector Type: E (Euro), L (Lincoln ¾"), M (Miller), T (Lincoln, small) PARTS LIST WIRE SIZE .035...
Page 16 SERIAL NO. ________________________ DATE PURCHASED: _________________ FOR A PERIOD OF TWELVE (12) MONTHS FROM DELIVERY, BUG-O SYSTEMS WARRANTS TO THE ORIGINAL PURCHASER (DOES NOT INCLUDE AUTHORIZED DISTRIBUTORS), THAT A NEW MACHINE IS FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP AND AGREES TO REPAIR OR REPLACE, AT ITS OPTION, ANY DEFECTIVE PARTS OR MACHINE.