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Delitek Waste Compactors – user -/service manual-rev 1.2
Model:
DT-200i Waste Compactor
(STANDARD VERSION)
User-/service manual
Delitek AS, Moloveien, N-8432 ALSVAAG, NORWAY
Tel. (International): +47 76 13 47 00, Fax (International): +47 76 13 42 77
E-mail:
mail@delitek.no
, url:
http://www.delitek.no
DT-200i "Green Ship" Waste Compactor – standard versions 1
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Table of Contents
Summary of Contents for Delitek AS DT-200i
- Page 1 DT-200i Waste Compactor (STANDARD VERSION) User-/service manual Delitek AS, Moloveien, N-8432 ALSVAAG, NORWAY Tel. (International): +47 76 13 47 00, Fax (International): +47 76 13 42 77 E-mail: mail@delitek.no , url: http://www.delitek.no DT-200i “Green Ship” Waste Compactor – standard versions 1...
- Page 2 AS to get a description on how to get the pressure balanced. WARNING! The standard versions of the DT-200i must be installed in an unclassified zone onboard ships or offshore rigs. Only Ex-proof versions of the Delitek compactors can be used in hazardous areas.
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Page 3: Table Of Contents
10.1 Troubleshooting ......................... 33 11. APPENDIX 1 ........................35 11.1 DnV Certification ......................35 12. APPENDIX 2 ........................36 12.1 Spare part list ........................36 DT-200i “Green Ship” Waste Compactor – standard versions 3... -
Page 4: Installation Instructions
7) Please check that the waste compactor is levelled to the deck. If necessary adjust the waste compactor by turning the lower nuts on the mounting brackets. 8) Replace the upper nuts on the mounting brackets. Figure 1. Mounting brackets DT-200i “Green Ship” Waste Compactor – standard versions 4... -
Page 5: Connection To Electric Supply
Delitek Waste Compactors – user -/service manual-rev 1.2 Figure 2. Dimension sketch DT-200i, bottom view of mounting brackets (centre). WARNING! In order to avoid possible damages on equipment and personnel, extra containers onboard must at all times be secured. The C-200 containers are designed so that they will not be able to freely roll, as long as they are parked. -
Page 6: Changing The Electric Configuration
220V only. The transformer is used for transforming input voltages of 380~440V (480V) down to 220V for the components in the el-panel. Figure 5. Y- ”Star” configuration Figure 6. Transformer bypass DT-200i “Green Ship” Waste Compactor – standard versions 6... - Page 7 3. When the reconfiguring of the el-system is completed, please connect the waste compactor to the selected el-supply. See also chapter 5 for connection diagrams and schematics regarding rewiring. WARNING! THIS PROCEDURE IS NOT POSSIBLE TO PERFORM FOR COMPACTORS DELIVERED WITH 660~690V motors. DT-200i “Green Ship” Waste Compactor – standard versions 7...
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Page 8: Final Preparation
After installation, the compaction cycle should be run approximately 10 times with an empty container or without container. This is to ensure that there is no air trapped in the hydraulic system. DT-200i “Green Ship” Waste Compactor – standard versions 8... -
Page 9: Installation Procedure For Detachable Manometer
Delitek AS. The hydraulic pressure is normally 160 Bar for the DT-200i. Do not attempt to adjust the pressure without contacting Delitek AS first. 6. To prevent the manometer from being damaged, please detach it again after the testing procedure is finished and store it in an appropriate place. -
Page 10: Access Ramp
Open the el-panel and check that it contains the standard dipstick for the hydraulic oil tank and the manometer for service/checks of hydraulic pressure. Contact Delitek AS if these items missing. See sections 1.5 and 1.6 for installation procedures for dip-stick and manometer. -
Page 11: Instructions For Use, Dt-200I
Figure 11. Instructions for use (as shown on the compactor). IMPORTANT INFORMATION: The DT-200i waste compactor is not designed to handle solid materials such as metal bars, timbre or wooden pallets etc. This may lead to severe damages on the waste compactor. -
Page 12: Dt-200I General Arrangement
Delitek Waste Compactors – user -/service manual-rev 1.2 2.2 DT-200i General arrangement Figure 12. Delitek DT-200i waste compactor DT-200i “Green Ship” Waste Compactor – standard versions 12... -
Page 13: C-200 Container General Arrangement
Delitek Waste Compactors – user -/service manual-rev 1.2 2.3 C-200 container General arrangement Figure 13. Delitek C-200 container GA DT-200i “Green Ship” Waste Compactor – standard versions 13... -
Page 14: Operating The Compactor
Leave the press plate in its lower position as long as possible. This is useful for removing air pockets in the waste. By doing this you will achieve a higher degree of compaction. DT-200i “Green Ship” Waste Compactor – standard versions 14... -
Page 15: Using Hd Plastic Bags In The Container
Delitek AS. See chapter 8.0 for ordering information. WARNING: Always use original HD Plastic bags from Delitek AS. Delitek AS takes no responsibility for damages or injuries caused by use of unoriginal bags or bags not intended for our machines. -
Page 16: Deploying Full Plastic Bags
International weight limits sets a limit of 25 kg for manual lifting. Normally the output from the DT-200 will not exceed 25 kg, but be aware of this restriction when lifting full bags. DT-200i “Green Ship” Waste Compactor – standard versions 16... -
Page 17: Using The Bailing Option
Delitek Waste Compactors – user -/service manual-rev 1.2 3.4 Using the bailing option. As an option, the DT-200i can perform baling of the waste. This is especially handy for the paper/cardboard and the plastic/PVC fraction. Those materials often tend to expand back to original shape after being compacted. - Page 18 By pressing the emergency stop button, the press plate will now rest on top of the bale at maximum pressure, without returning to its upper position. DT-200i “Green Ship” Waste Compactor – standard versions 18...
- Page 19 Figure 25. Strapping of bale 2. remove the safety bar. You can now roll out the container and deploy the finished bale (see fig. 26) Figure 26. Strapping of bale 3. DT-200i “Green Ship” Waste Compactor – standard versions 19...
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Page 20: Containers With Aluminium Covers
Normally the covers for the containers are included in the delivery if you have ordered a system with two or more containers. Spare aluminium covers for the C-200 container can be ordered from Delitek AS. See chapter 8.0 for order information. -
Page 21: Hydraulic System
UNIVIS N32 / Nuto H32 or similar Cylinder DT-200i 60/40-600. 250bar. All cylinders with flange in front. External threads M24x2 on piston rod. DT-200i 60/40-600 60mm piston head 40mm piston rod 600mm cylinder stroke DT-200i “Green Ship” Waste Compactor – standard versions 21... -
Page 22: Hydraulic Piping Diagram
Delitek Waste Compactors – user -/service manual-rev 1.2 4.2 Hydraulic piping diagram Figure 28.Hydraulic piping diagram DT-200i “Green Ship” Waste Compactor – standard versions 22... -
Page 23: Electric Diagrams
Delitek Waste Compactors – user -/service manual-rev 1.2 5.0 ELECTRIC DIAGRAMS 5.1 400-480V Figure 29. Electric diagram 400-480V DT-200i “Green Ship” Waste Compactor – standard versions 23... -
Page 24: 220-240V
Delitek Waste Compactors – user -/service manual-rev 1.2 5.2 220-240V Figure 30. Electric Diagram 220-240V DT-200i “Green Ship” Waste Compactor – standard versions 24... -
Page 25: 660-690V
Delitek Waste Compactors – user -/service manual-rev 1.2 5.3 660-690V Figure 31. Electric Diagram 660-690V DT-200i “Green Ship” Waste Compactor – standard versions 25... -
Page 26: Electric Panel, Part 1
Delitek Waste Compactors – user -/service manual-rev 1.2 5.4 Electric panel, part 1 Figure 32. Electric panel, part 1 DT-200i “Green Ship” Waste Compactor – standard versions 26... -
Page 27: Electric Panel, Part 2
Delitek Waste Compactors – user -/service manual-rev 1.2 5.5 Electric panel, part 2 Figure 33. Electric panel, part 2 DT-200i “Green Ship” Waste Compactor – standard versions 27... -
Page 28: Wiring Diagram 400V/230V ("Y" Or " " Configuration)
5.6 Wiring diagram 400V/230V (“Y” or “ ” configuration) Figure 34. Wiring diagram for el-motor. Note: see chapter 1.3 for more information regarding changing of el-configuration from 380~480V and 220~240 (and vice versa). DT-200i “Green Ship” Waste Compactor – standard versions 28... -
Page 29: Service/Maintenance
It is recommended to use a high-pressure washer in order to flush the compactor after washing. Note: Avoid flushing directly on the el-locker and el-motor. DT-200i “Green Ship” Waste Compactor – standard versions 29... -
Page 30: Technical Specifications
680 mm x 705 mm x 1958 mm Length of stroke 600 mm Compression force 9 tons El. Motor 1,5 kW El. Power 220V/ 380~440V/ 480V/ 690V, 50~60Hz, 16A, 3 phase Weight (including container) 199 Kg DT-200i “Green Ship” Waste Compactor – standard versions 30... -
Page 31: Spare Parts And Hd Plastic Bags
8.2 Service and technical information INKO AS, Stangnesveien 51, N-9408 HARSTAD, NORWAY Tel.: +47 77 00 26 70, Fax: +47 77 00 26 90 Contact: Mr. Leif Andersen E-mail: technical.delitek@inkoas.no DT-200i “Green Ship” Waste Compactor – standard versions 31... -
Page 32: Warranty
12 months from original retail purchase date. To obtain warranty service, the purchaser must first contact Delitek AS within the warranty period, in order to obtain information and replacement of parts or unit. All inquiries must be accompanied by a description of the problem and the serial number of the unit (this is engraved on the nameplate found on the right side of the waste compactor). -
Page 33: Troubleshooting Guide
Delitek Waste Compactors – user -/service manual-rev 1.2 10.0 TROUBLESHOOTING GUIDE 10.1 Troubleshooting If you experience problems while operating the waste compactor, please use the following table to check for possible causes and solution before contacting Delitek AS/ Service for assistance. Symptoms Cause Solution The indicator light for “VOLTAGE... - Page 34 The loading hatch refuse to rest in One or both of the gas Contact Delitek AS and order for spare open position pistons on the hatch are parts. See chapter. 8. defect DT-200i “Green Ship” Waste Compactor – standard versions 34...
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Page 35: Dnv Certification
Delitek Waste Compactors – user -/service manual-rev 1.2 11. APPENDIX 1 11.1 DnV Certification Figure 35. DNV Certificate DT-200i “Green Ship” Waste Compactor – standard versions 35... -
Page 36: Spare Part List
Timer relay DT 100 - 01 - 05 Valve block complete with magnetic coils DT-200-600-94 Complete hydraulic hose set for DT-200i waste compactor TP-DT200 Complete Press-plate with guide tubes Part Number Description DT-200i “Green Ship” Waste Compactor – standard versions 36... - Page 37 Delitek Waste Compactors – user -/service manual-rev 1.2 DT-200i “Green Ship” Waste Compactor – standard versions 37...
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