Table of Contents
Advertisement
Advertisement
Table of Contents
Summary of Contents for Teledyne TapTone T4000 APX
- Page 1 TapTone T4000 APX Installation Manual M-412-073 Rev. B...
- Page 2 This page left blank.
- Page 3 TapTone T4000 APX Installation Manual M-412-073 Rev. B (English) TELEDYNE TAPTONE 49 Edgerton Drive North Falmouth, Massachusetts 02556-2828 USA Phone: 508-563-1000 Fax: 508-564-9945 www.taptone.com...
- Page 4 This page left blank...
-
Page 5: Table Of Contents
3.1.6 Acoustic/X-ray Configuration (T4000 AX) ........ 13 3.1.7 Proximity/X-ray Configuration (T4000 PX) ....... 14 3.1.8 Acoustic/Cocked Crown/X-ray Configuration (T4000 ACX) ..15 3.1.9 Acoustic/Proximity/X-ray Configuration (T4000 APX) ....16 3.2 T4000 AC, P Stand Installation ............17 3.2.1 RTV Crank Stand Installation ..........17 3.2.2 Conveyor Mount Frame Installation (CMS) ...... - Page 6 (English) Preface All information within this manual is a copyright of Teledyne TapTone and may not be duplicated without the written consent or approval from Teledyne TapTone. Teledyne TapTone reserves the right to make changes to the manual without obligation to notify any person(s) or entities of revisions.
- Page 7 Figure 3-19 Proximity Head Cable Connections ....................35 Figure 3-20 Acoustic Head Cable Connections ....................35 Figure 3-21 X-ray Head Cable Connections ......................36 Figure 3-22 X-ray Height Adjustment ........................38 Figure 3-23 Trigger Sensor Adjustments ......................40 TELEDYNE TAPTONE...
-
Page 8: Introduction
Up to 25 mm fill height detection range. Tripod floor stand for easy installation Options include: Downed container rejection High Cap Inspection Missing Cap Inspection Missing Label UV Tamper Band Detection Figure 1-1 T4000 ACX System TELEDYNE TAPTONE... -
Page 9: T4000 Px Proximity / X-Ray Inspection System
Up to 25 mm fill height detection range. Tripod floor stand for easy installation Options include: Downed container rejection High Cap Inspection Missing Cap Inspection Missing Label UV Tamper Band Detection Figure 1-2 T4000 PX System TELEDYNE TAPTONE... -
Page 10: T4000 Ssv-X Fill_Xr Level Inspection System
Up to 25 mm fill height detection range. Tripod floor stand for easy installation Options include: Downed container rejection High Cap Inspection Missing Cap Inspection Missing Label Reject air pressure monitoring kit Figure 1-3 T4000 SSV-X System TELEDYNE TAPTONE... -
Page 11: Safety Precautions
Do not place radial or axial load on the shaft encoder when mounting to the conveyor. Internal damage to the encoder disk will occur. Avoid high pressure spray with aggressive cleaning solvents on components like the photo triggers, lamps and touch screen display. TELEDYNE TAPTONE... -
Page 12: Specific Cautions And Warnings
2.3 Safety Label Descriptions Denotes reject lamp. Lock-out electrical power before servicing. General danger. (see manual) Hazard electrical shock. Stay clear. Hazard hand crush. Protective Earth. AC input ground wire General Chassis Earth Ground. only. Figure 2-1 Safety Labels TELEDYNE TAPTONE... -
Page 13: Figure 2-2 X-Ray Safety Labels
M-412-073 Chapter 2: Safety Precautions Denotes X-ray lamp. Indicates X-ray caution and emission direction. Standard Figure 2-2 X-ray Safety Labels TELEDYNE TAPTONE... -
Page 14: System Lockout / Tag-Out Procedure
3. Remove your pad-lock once your service is complete to resume normal operations. Do not remove any other pad-locks that may be place on the system by other technicians as they may be performing a different service procedure. AC Power Switch Figure 2-3 Lock-out Switch Locations TELEDYNE TAPTONE... -
Page 15: Installation Instructions
M-412-073 Chapter 3: Installation Instructions Installation Instructions 3.1 T4000 Sensor Configurations 3.1.1 Acoustic Configuration (T4000 A) TELEDYNE TAPTONE... -
Page 16: Acoustic/Cocked Crown Configuration (T4000 Ac)
M-412-073 Chapter 3: Installation Instructions 3.1.2 Acoustic/Cocked Crown Configuration (T4000 AC) Cocked Crown Acoustic Sensor Sensor DC-4 AC-1 Flow Cocked Acoustic Crown Trigger Trigger Trig-1 Trig-7 (Ref-1) Reject #1 TELEDYNE TAPTONE... -
Page 17: Proximity Configuration (T4000 P)
M-412-073 Chapter 3: Installation Instructions 3.1.3 Proximity Configuration (T4000 P) TELEDYNE TAPTONE... -
Page 18: Dual Proximity Configuration (T4000 Dp)
M-412-073 Chapter 3: Installation Instructions 3.1.4 Dual Proximity Configuration (T4000 DP) Prox Prox Sensor Sensor DC-4 DC-2 Flow Prox 2 Prox 1 Trigger Trigger Trig-7 Trig-1 (Ref-1) Reject #1 TELEDYNE TAPTONE... -
Page 19: X-Ray Configuration (T4000 X)
M-412-073 Chapter 3: Installation Instructions 3.1.5 X-ray Configuration (T4000 X) TELEDYNE TAPTONE... -
Page 20: Acoustic/X-Ray Configuration (T4000 Ax)
M-412-073 Chapter 3: Installation Instructions 3.1.6 Acoustic/X-ray Configuration (T4000 AX) TELEDYNE TAPTONE... -
Page 21: Proximity/X-Ray Configuration (T4000 Px)
M-412-073 Chapter 3: Installation Instructions 3.1.7 Proximity/X-ray Configuration (T4000 PX) TELEDYNE TAPTONE... -
Page 22: Acoustic/Cocked Crown/X-Ray Configuration (T4000 Acx)
M-412-073 Chapter 3: Installation Instructions 3.1.8 Acoustic/Cocked Crown/X-ray Configuration (T4000 ACX) X-ray Sensor Cocked DC-3 Crown Acoustic Sensor Sensor DC-4 AC-1 Flow Acoustic Cocked Trigger Crown Trig-1 Trigger (Ref-1) X-ray Trig-7 Reject #1 Trigger Trig-6 TELEDYNE TAPTONE... -
Page 23: Acoustic/Proximity/X-Ray Configuration (T4000 Apx)
M-412-073 Chapter 3: Installation Instructions 3.1.9 Acoustic/Proximity/X-ray Configuration (T4000 APX) X-ray Sensor DC-3 Prox Acoustic Sensor Sensor DC-4 AC-1 Flow Prox Acoustic Trigger Trigger Trig-7 Trig-1 (Ref-1) X-ray Reject #1 Trigger Trig-6 TELEDYNE TAPTONE... -
Page 24: T4000 Ac, P Stand Installation
Min. height: MNS = 56.5 inches (1435 mm) 3. Measure the conveyor tabletop height and the tallest and shortest containers. Enter the values below. CH - Conveyor Height = TC - Tallest Container = SC - Shortest Container = TELEDYNE TAPTONE... - Page 25 12. Drill three 5/8” (15.875mm) holes in the floor to a depth of 2” (50.8mm) then hammer in the anchor drop-in part number 0219-313 into the holes. 13. Secure the tripod base to the floor using the ½-13 x 2” bolts, flat and split-lock washers provided with the stand. TELEDYNE TAPTONE...
-
Page 26: Conveyor Mount Frame Installation (Cms)
5. Make sure the vertical posts are perpendicular to the conveyor table top. 6. Place the junction box in the mounting location next to the frame assembly and mark the hole for drilling. 7. Drill four 17/64” (6.75mm) holes in the conveyor for the junction box mounting hardware. TELEDYNE TAPTONE... -
Page 27: Figure 3-3 Conveyor Mounted Transducer Assembly
M-412-073 Chapter 3: Installation Instructions 8. Mount the junction box using the ¼-20 x ¾” hardware provided. 9. Connect the sensor cables according to the junction box cable diagram Figure 3-3. Figure 3-3 Conveyor Mounted Transducer Assembly TELEDYNE TAPTONE... -
Page 28: T4000 X-Ray Installation
1. Measure the conveyor chain height from the floor to the chain top = 2. X-Ray frame tube length is equal to the conveyor height minus 20.3 cm (8 in.). Pole length = chain top height – 20.3 cm (8 in.) Figure 3-4 Stand Tube Cutting Diagram TELEDYNE TAPTONE... -
Page 29: Stand Assembly Procedure
M-412-073 Chapter 3: Installation Instructions 3.3.3 Stand Assembly Procedure Figure 3-5 X-ray Mechanical Assembly Diagram TELEDYNE TAPTONE... -
Page 30: X-Ray Sensor Installation Procedure
7. The trigger photo beam must not block the X-ray beam path. 8. Connect the X-ray yellow control cable to the 16-pin socket on the right side of the junction box. Reference Figure 3-18 for electrical connections. Figure 3-6 X-ray Mechanical Installation Diagram TELEDYNE TAPTONE... -
Page 31: X-Ray Detector Mask Installation
This adjustment must be performed by factory trained TapTone technicians. CAN WINDOW GLASS WINDOW PERMANENT 1.00” x 0.50” 0.30” x 0.50” ENCLOSURE (25.4mm x 12.7mm) (7.62mm x 12.7mm) WINDOW 1.00” x 1.00” (25.4mm x 25.4mm) Figure 3-7 X-ray Detector Mask TELEDYNE TAPTONE... -
Page 32: Rejector Assembly Installation
Regulator Assembly: Filter/Regulator/Lubricator module with lockout Reject Pad: Stainless steel and molded black urethane Operating Pressure: 2.8-5.6 bars (40-80 psi) Maximum Line Pressure: 11 bars (150 psi) Voltage: 24 VDC, 17 Watts, 0.7 Amps Figure 3-8 Rejector Specifications TELEDYNE TAPTONE... -
Page 33: Ram Installation
Set the height so the reject pad hits the container at the center of gravity. 5. Position the rejector horizontally on the bracket as close as possible to the product flow without hitting. 6. Tighten all bolts! TELEDYNE TAPTONE... -
Page 34: Air Regulator Installation
1. Mount the rejector regulator/lubricator to the conveyor side wall, next to the rejector in a location that allows it to be easily serviceable. 2. Fill the bowl of the lubricator with 5-weight petroleum based oil, and set the lubrication rate to the minimum position. Figure 3-10 Rejector Regulator / Lubricator Mounting TELEDYNE TAPTONE... -
Page 35: Connecting The Air
3. Turn air supply ON and set the pressure of the regulator to a reading of approximately 2.7 bar (60 psi). The regulator pressure may be adjusted as required, to achieve proper removal of rejected containers. Figure 3-11 Rejector Regulator / Lubricator Air Connections TELEDYNE TAPTONE... -
Page 36: Rejector Electrical Connection
M-412-064 Chapter 3: Installation Instructions 3.4.4 Rejector Electrical Connection 1. Connect the 4-pin yellow rejector plug into the rejector #1 socket located in the bottom (Left) side of the junction box. Figure 3-12 Rejector Power Connection TELEDYNE TAPTONE... -
Page 37: Shaft Encoder Installation
Make sure the shafts line up and the coupling between them is flexible. Figure 3-14 Shaft Encoder Warnings 3.5.2 Shaft Encoder Electrical Specifications Input Voltage: 5-26VDC (24VDC used) Output: Follows input voltage (24VDC used) Count Resolution: 2,500 Pulses Per Revolution TELEDYNE TAPTONE... -
Page 38: Shaft Encoder Installation Instructions
4. Mount the shaft encoder to the fabricated bracket. Next, align the shaft of the encoder with the conveyor shaft and mark the location for the mounting holes. 5. Secure the 3/8 in shaft coupling to conveyor and encoder shafts. Figure 3-15 Shaft Encoder Mounting Drawing TELEDYNE TAPTONE... -
Page 39: Electrical Connections
1. Connect the shaft encoder female plug into the socket on the shaft encoder. Make sure the connector is tight to prevent water intrusion. 2. Note the electrical wiring diagram for reference to pinout of shaft encoder connector. Figure 3-16 Shaft Encoder Wiring TELEDYNE TAPTONE... -
Page 40: Electrical Power Connections
Connect the (line L2) wire to L2 terminal on top of the AC power switch. 3. Connect the (PE earth ground) to the upper right box stud labeled PE. This ground wire must be the only wire placed on this box stud for PE. TELEDYNE TAPTONE... -
Page 41: Figure 3-18 Ac Power Wiring Diagram
(BLACK) Denotes 16AWG Ferrule part number 013285. FOR ELECTRICAL REFERENCE ONLY. DO NOT USE FOR MECHANICAL ASSEMBLY PURPOSES. CAGE CODE DRAWING NUMBER: SHEET DATE: 08/31/09 A-412-249 26858 A, AP, APP SCALE: A412249B.DSN SHEET P, PP FILENAME: Figure 3-18 AC Power Wiring Diagram TELEDYNE TAPTONE... -
Page 42: Sensor Cable Connections
M-412-064 Chapter 3: Installation Instructions 3.6.2 Sensor Cable Connections PROXIMITY or COCKED CROWN SENSORS Figure 3-19 Proximity Head Cable Connections ACOUSTIC SENSOR Microphone Cable Acoustic Trigger Tap Coil Cable Figure 3-20 Acoustic Head Cable Connections TELEDYNE TAPTONE... -
Page 43: Figure 3-21 X-Ray Head Cable Connections
1. Connect the X-ray power cable to the large socket on the bottom of the control box. 2. Connect the X-ray trigger sensor to the photo beam module. X-ray Trigger X-ray Power Cable Figure 3-21 X-ray Head Cable Connections TELEDYNE TAPTONE... -
Page 44: Initial Mechanical Setup
150 values which is equal to .150” (4mm) above the container. Lock the brake knob and take note of the final digital indicator value. 3. Center the proximity sensor over the container and lock down the red wing clamps. TELEDYNE TAPTONE... -
Page 45: X-Ray Setup
X-ray beam in the region of the fill level. 3. Adjust the height and position of the trigger sensors as necessary. Ensure that the photo sensors are not blocking the X-ray beam windows. Vertical Height Adjustment Figure 3-22 X-ray Height Adjustment TELEDYNE TAPTONE... -
Page 46: Reject Acknowledge Sensor Setup
Adjust counter clockwise (CCW) to reduce the receive gain. To set the gain, rotate CCW until the LED turns off, then rotate CW just until the LED comes ON. Once the LED lights, adjust the gain two full rotations CW. TELEDYNE TAPTONE... -
Page 47: Trigger Timing Setup
Pass one (1) container again to confirm the values are the same. 5. Now once satisfied with the Detected values then press Store Values to save the detected values to memory. The Sorted values will be saved forever even when the TELEDYNE TAPTONE... - Page 48 This procedure DOES NOT need to be done ever again unless you add new inspection sensors. 6. Trigger sensor programming is now complete, press Exit to return to the system home screen. This process may be repeated at any time if sensor timing needs to be adjusted. TELEDYNE TAPTONE...
-
Page 49: Appendix A - Warranty
Unless otherwise identified in writing to Teledyne TapTone, no information or knowledge heretofore or hereafter disclosed to Teledyne TapTone in the performance of, or in connection with, the terms hereof, shall be deemed to be confidential or proprietary and any such information or knowledge shall be free from restrictions, other than a claim for patent infringement, as part of the consideration hereof. -
Page 50: Appendix B - Technical Specifications
5-26VDC, two channels, input voltage follower Trigger Sensors Photo Beams: Thru-beam fiber optic, high speed, 10-30 VDC pnp output I/O Interface Board Input Modules: Four solid state, 3-24 VDC Output Module: Four solid state, 0-24 VDC @ 3.5 amps, normally open TELEDYNE TAPTONE... -
Page 51: Fill_Xr Sensor Specifications
X-ray Lamp: Red lens (Green for CE), 24 VDC, 6.5 watt LED (monitored for continuity) X-ray Detector: Photo Multiplier Tube (PMT), 25.4 mm (1 in.) square window Trigger Sensor: Thru-beam pair, adjustable gain, 10-30 VDC, sourcing pnp output TELEDYNE TAPTONE... -
Page 52: Appendix C - X-Ray Safety Survey Plot - B-412-119
M-412-073 Appendix C: X-Ray Safety Survey Plot Appendix C – X-Ray Safety Survey Plot – B-412-119 TELEDYNE TAPTONE... - Page 53 M-412-073 Appendix C: X-Ray Safety Survey Plot TELEDYNE TAPTONE...
- Page 54 M-412-073 Appendix C: X-Ray Safety Survey Plot TELEDYNE TAPTONE...
Need help?
Do you have a question about the T4000 APX and is the answer not in the manual?
Questions and answers