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Table of Contents
Summary of Contents for 0N3 H3 series
- Page 1 H3 Series User Manual Version 1.05...
- Page 2 Copyright © 2013-2018 0N3 S.r.l. – Verona, Italy (Administrative and Operational headquarters) Subject to change without notice The information contained in this document is provided for informational purposes only. While efforts were made to verify the ac- curacy of the information contained in this documentation, it is provided “as is” without warranty of any kind.
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Page 3: Table Of Contents
2.4.1.5.3 Rubber keypad 2.4.1.6 Interfaces to NC/PLC 2.4.1.7 USB interface 2.4.1.8 Touch screen pen 2.4.1.9 Safety related devices 2.4.2 Cable Splitter and Connection box overview 2.4.3 Dimensions 2.4.3.1 Terminal 2.4.3.2 Cable Splitter, Connection Box MANUGENH3 0N3 User manual VER 1.05... - Page 4 (Emergency Stop Push-button and Enabling device Cable Splitter cabling scheme 2.6.1 Cabling: H3 to Cable Splitter or Connection Box 2.6.2 Cabling: Cable Splitter or Connection Box to CN/PLC Standards 2.7.1 EC Directives 2.7.2 International Safety Standards MANUGENH3 0N3 User manual VER 1.05...
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Page 5: Acronyms
: Mean Time To dangerous Failure OS: Operative System PLC: Programmable Logic Controller RGB: Red Green Blue R/W: Read/Write USB: Universal Serial Bus VDC: Volts of Direct Current XML: eXtensible Markup Language PN: Part Number SN: Serial Number MANUGENH3 0N3 User manual VER 1.05... -
Page 6: General Information
The safety related devices available on the H3 handheld terminal are: Emergency Stop push-button, Enabling Device and State Selector. All handheld terminal outputs: ETHERNET/RS-422 signals and the safety related devices outputs, are cable connected to the machine control logic. MANUGENH3 0N3 User manual VER 1.05... - Page 7 • User is not allowed to take care of the mainteinance and repair of the safety devices on board of 0N3 H3 terminal. Each mainteinance and repair operation must be remanded to 0N3 srl. Information: • All instructions contained in this manual ensuring user safety must be taken in consideration.
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Page 8: Intended Use
• All national regulations about accident prevention must be taken into account • Electrical installation must follow the fundamental guidelines (line cross section, protective ground connection, the electrical limits explained in the technical data etc.) MANUGENH3 0N3 User manual VER 1.05... -
Page 9: Operation Main Facts
• The Emergency Stop push-button on the handheld terminal is not a substitute for the Emergency Stop push-button located on the machine. • For further and more detailed information about the Emergency Stop push-button, as the electrical and mechanical life, please refer to paragraph 2.4.1.9 and 2.5.4.1. MANUGENH3 0N3 User manual VER 1.05... -
Page 10: Enabling Device
The positions null and panic must be cabled and controlled by the machine logic in order to guarantee a stop category 0 or 1. Zero position When not pressed the Enabling Device returns to the zero position Figure 1: Zero position MANUGENH3 0N3 User manual VER 1.05... -
Page 11: State Selector
For further information about the handheld terminal cable pin-out please refer to paragraph 2.5.2. For the related safety function once it is interfaced with the machine control logic (please refer to paragraph 2.5.4.3). MANUGENH3 0N3 User manual VER 1.05... -
Page 12: Environmentally-Friendly Disposal
All components related to H3 handheld terminal are designed to respect the environment and reduce as much as possible its impact on pollution. 1.3.11.1 Disposal It is important to specify how to dismiss the different components of H3 terminal in order to have an environmentally-friendly recycling process. Component Disposal Cable Electronic recycling Electronic boards Paper packaging Paper recycling Plastic packaging Plastic recycling MANUGENH3 0N3 User manual VER 1.05... -
Page 13: Technical Data
Windows CE 6.0 operating system. Customer has complete freedom of operation on the OS and can build his own application, use third party software or run the available application from 0N3. Emergency Stop push-button, Enabling Device and State Selector are available on board. All configuration and control commands selected through the keyboard or the touch screen display, the optional Handwheel and the potentiometers status are sent to the machine control logic through an ETHERNET or RS-422 serial communication channel. - Page 14 Box are useful for a comfortable connection to the machine cabinet. For further info please refer to 2.6. All of the components related to the H3 handheld terminal and the interface to the machine control logic are hereunder schematically presented: Figure 5: H3 system overview MANUGENH3 0N3 User manual VER 1.05...
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Page 15: Selection Guide
5m, 10m or 20m 5m, 10m or 20m DB-25 FREE FREE CIRCULAR DB-25 FREE FREE CONNECTION WIRES WIRES CONNECTOR WIRES WIRES TYPE H3 ACCESSORIES CABLE SPLITTER CONNECTION STAND BY STATION Figure 6: H3 handeld terminal selection guide MANUGENH3 0N3 User manual VER 1.05... -
Page 16: Product Coding
2.3 Product coding Product coding scheme as below. For ordering please contact your sales representative. Figure 7: Product coding scheme MANUGENH3 0N3 User manual VER 1.05... -
Page 17: System Overview
2.4 System overview 2.4.1 H3 terminal overview H3 handheld terminal is hereunder in detail presented: Figure 8: H3 handheld terminal overview MANUGENH3 0N3 User manual VER 1.05... -
Page 18: Ergonomics
• CPU • 600MHz ARM Cortex-A8 core; • 16kB instruction Cache; • 256kB L2 Cache; • Embedded Graphic engine; • Flash Memory: 128MB Flash NOR Solid State Disc (SSD); • RAM Memory: 128MB DDR2 SDRAM. MANUGENH3 0N3 User manual VER 1.05... -
Page 19: Input Devices
The remaining 13 keys are function keys, useful for navigating and operating through the panels of the software application. The letter or the symbol printed on the keys reminds the function. Figure 9: Keypad MANUGENH3 0N3 User manual VER 1.05... -
Page 20: Interfaces To Nc/Plc
H3 is available in two versions according to the desired communication interface: • RS-422: Full-duplx seil interface; bitrate is user configurable. • ETHERNET: 100 Mbps Fast Ethernet • fulfils standards: IEEE 802.3, IEEE 802.3u 100BASE-TX • supports auto cross-over (AUTO-MDI) function. 2.4.1.7 USB interface • USB 2.0 HOST interface • USB type-A connector • max 500mA output current MANUGENH3 0N3 User manual VER 1.05... -
Page 21: Touch Screen Pen
Hereunder is shown the detail for the safety related devices position: Figure 11: Safety related devices position For all the information about the safety related devices and functions please refer to paragraphs 1.3.8, 1.3.9, 1.3.10 and 2.5.4. MANUGENH3 0N3 User manual VER 1.05... -
Page 22: Cable Splitter And Connection Box Overview
Cable Splitter and Connection box are splitter which, once connected to H3 output connector or output wires, splits all signals on screw terminals or RJ45 connector (ETHERNET signals only) easing all cabling operations. Figure 12: Cable splitter Figure 13: Connection box MANUGENH3 0N3 User manual VER 1.05... -
Page 23: Dimensions
2.4.3 Dimensions 2.4.3.1 Terminal Figure 14: Terminal (dimensions in millimeters) MANUGENH3 0N3 User manual VER 1.05... -
Page 24: Cable Splitter, Connection Box
2.4.3.2 Cable Splitter, Connection Box Figure 15: Cable Splitter dimensions Figure 16: Connection Box dimensions MANUGENH3 0N3 User manual VER 1.05... -
Page 25: Technical Data Details
Direction Right / Direction Left = 70° • Vertical Direction Up = 50° / Direction Down = 70° Background lighting: • Brightness 300cd/m • Half-brightness time at least 20000 hours Touch screen technology Resistive sensor technology MANUGENH3 0N3 User manual VER 1.05... -
Page 26: State Selector (Common)
Temperature Operating temperature +5° to +45°C Trasport and storage tempera- -20° to +70°C ture Relative humidity Operating Max 95%: non-condensing Transport Max 95%: non-condensing Operating Altitude Max 3000m Protection Degree IP64 Flame resistance Handheld terminal housing fulfils UL 94-HB MANUGENH3 0N3 User manual VER 1.05... -
Page 27: Handheld Terminal Chemical Resistance
The Touchscreen is placed into a closable plastic box (120 x 85 x 65 mm) and a ball of absorbent cotton appositely tinctured with solvent will be placed above it, then the box will be closed for 1 h. The test will be performed at environmental temperature (about 20 ◦C). MANUGENH3 0N3 User manual VER 1.05... -
Page 28: Test Results
Rubber cup Rubber cup Rubber (lateral cover) Rubber (lateral cover) Touchscreen test results Test passed with the following solvents: • Unleaded Gasoline; • Denatured Ethyl Alcohol; • Diesel • Kluber CONSTANT OY 32; • Acetone. MANUGENH3 0N3 User manual VER 1.05... -
Page 29: Cable Connections
Enabling Device N.O. Contact 2 Power Supply GND Brown Power Supply 24V White Stop Button N.C. Contact 1 Black Stop Button N.C. Contact 1 Grey/Pink Stop Button N.C. Contact 2 Purple Stop Button N.C. Contact 2 MANUGENH3 0N3 User manual VER 1.05... -
Page 30: Cable Connector Specifications And Pin-Out
Power Supply 0V dc (GND) Power Supply +24V dc Not connected Emergency Stop Button C1a (normally closed) Emergency Stop Button C1b (normally closed) Emergency Stop Button C2a (normally closed) Emergency Stop Button C2b (normally closed) MANUGENH3 0N3 User manual VER 1.05... -
Page 31: Circular Connector
Power Supply 0V dc (GND) Emergency Stop Button C2b (normally closed) Enabling Device C2 contact (normally open) State Selector (bit 3) State Selector (bit 2) Ethernet RX- Emergency Stop Button C1b (normally closed) Power Supply +24V dc MANUGENH3 0N3 User manual VER 1.05... -
Page 32: Safety-Related Devices
• Electrical life 100000 operations minimum • Maximum operating frequency 1200 operations/hour 2.5.4.3 State Selector Characteristics Value Switchable nominal voltage 24VDC ± 25% Continuous (Non-switching) current 200mA capacity Reliability: • Electrical life 25000 operations minimum MANUGENH3 0N3 User manual VER 1.05... -
Page 33: Detail On The Pl And Sil Level Of The Safety Related Functions
2.5.4.4 Details on the PL and SIL level of the safety related functions (Emergency Stop Push-button and Enabling device) MANUGENH3 0N3 User manual VER 1.05... - Page 34 MANUGENH3 0N3 User manual VER 1.05...
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Page 35: Cable Splitter Cabling Scheme
Connectors J6, J7, J10, J11 are not used. Cable Splitter features a 0.25A slow-blow fuse (F1). Caution! • In case of F1 fuse break, please replace only with a 0.25A slow-blow fuse (size 20mm x 5mm). Fuse type example: Littlefuse 0218.250HXP. MANUGENH3 0N3 User manual VER 1.05... -
Page 36: Cabling: H3 To Cable Splitter Or Connection Box
User must connect cable wires to the terminal J1. For a correct cabling please refer to the following table: VERSION RS-422 Wire Connection Cable Splitter J1 Shield Yellow Green Pink Grey Yellow/Brown Yellow/White Grey/Brown White/Green Brown/Green White/Grey White/Pink Red/Blu Purple Black Grey/Pink White Brown MANUGENH3 0N3 User manual VER 1.05... - Page 37 VERSION ETHERNET Wire Connection Cable Splitter J1 Shield White/Green Green Orange White/Orange Red/Blu Grey/Pink Yellow/White White/Green Brown/Green Green Yellow Brown White Black Pink Purple Grey MANUGENH3 0N3 User manual VER 1.05...
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Page 38: Cabling: Cable Splitter Or Connection Box To Cn/Plc
Power Supply 24V Terminal J3 - GND Power Supply GND Terminal J3 - Earth Machine Earth Ground For a correct cabling to the connection box please refer to the indication on the connection box label MANUGENH3 0N3 User manual VER 1.05... -
Page 39: Standards
IEC 60947-5-5, 5.2 IEC 60947-5-1, Annex Direct opening action mechanism EN ISO13850, 4.2, 4.3, 4.4 Enabling Device conforming to: IEC 60947-5-1 EN 60947-5-1 JIS C8201-5-1 UL508 CSA C22.2 No 14 IEC 60947-5-8 Low-voltage switchgear and controlgear MANUGENH3 0N3 User manual VER 1.05...
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