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Autopack 45WLO20FP Technical Manual

Packaging system wrapper model; shrink tunnel model
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Technical Manual
Packaging Systems
Serial no.: 1554196
Wrapper Model no.: 45WLO20FP
Serial no.: 1554197
Shrink Tunnel Model no.: 45TLW20VL

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Summary of Contents for Autopack 45WLO20FP

  • Page 1 Technical Manual Packaging Systems Serial no.: 1554196 Wrapper Model no.: 45WLO20FP Serial no.: 1554197 Shrink Tunnel Model no.: 45TLW20VL...
  • Page 2 This document is valid for: Series No/ Machine No Sign. Technical Manual Packaging Systems 1 . Introduction 2 . Safety precautions 3 . Unpacking and Check 4 . Maintenance instructions 5 . Electrical Components 6 . Spare Parts 7 . Human Machine Interface(HMI) 8 .
  • Page 3 1 Introduction Immediate danger to life! DANGER! To ensure maximum safety, always read the Safety precautions before doing any work on the machine or making any adjustments.
  • Page 4 1 Introduction This page intentionally left blank...

  • Page 5: Table Of Contents

    1 Introduction 1.1Document information ........5 About this Manual .
  • Page 6 1 Introduction This page intentionally left blank...

  • Page 7: Document Information

    System. Design modifications The directives in this document are in accordance with the design and construction of the unit at the time it was released by an Autopack machine production facility. Document producer This document has been produced by: Autopack Co., Ltd.

  • Page 8: Machine Introduction

    – Drop down bottom for easy cleaning – Cooling station with a roller accumulation conveyor Because of its unique air flow, AUTOPACK tunnels can be used with a variety of films and machines such as L bar sealers, flow wrappers, but the airflow symmetry really excess with Sleeve Wrapped product, resulting in tight, unique form pack with small holes on either side.

  • Page 9: For Tunnel

    Two stop buttons are provided on either side of the tunnel for emergency use. 1.2-2 Machine Design AUTOPACK designers pay particular attention to specifying materials and finishes that are durable, does not affect the packaged product and remain serviceable for long time. Manufacturer This equipment was produced by: Autopack Co., Ltd.

  • Page 10: Machine Identification

    1 Introduction 1.3 Machine Identification Machine Plate Each machine has its delivery information inscribed on the machine plate. When contacting Autopack please provide Model and Serial no indicated for the specific information. 1 Machine Model 2 Supply voltage & frequency...
  • Page 11 2 Safety precautions...
  • Page 12 2 Safety precautions This page intentionally left blank...
  • Page 13 2 Safety precautions Information 5 2.1-1 General 5 2.1-2 Hazard information 5 Warning signs 6 2.2-1 Warning signs 6 2.2-2 Prohibition signs 7 2.2-3 Warning and prohibition signs on the machine 8 Requirements on personnel 9 2.3-1 General 9 3.3-2 Service technician 9 2.3-3 Electrician 9...
  • Page 14 2 Safety precautions This page intentionally left blank...
  • Page 15 Incorrect use of the equipment will put your life in danger! DANGER! Autopack will take no responsibility for any fatal accidents, injuries to personnel or damage to the machine if the machine or associated equipment is installed, operated, and serviced without following the instructions in this Technical Manual.
  • Page 16 2 Safety precautions 2.2 Warning signs 2.2-1 Warning signs Risk of electrical shock! DANGER! Failure to observe will put your life in danger. Enclosures which do not clearly show that they contain electrical devices are marked with the warning sign below. Hot surface! WARNING! Failure to observe could result in injuries caused by burning.
  • Page 17 2 Safety precautions 2.2-2 Prohibition signs Keep dry! DANGER! Failure to observe will put to your life in danger. Never flush water or any other liquid towards an area with the prohibition sign below. WARNING! Do not touch! Failure to observe could result in loss of fingers or other body parts. The prohibition sign below indicates a risk of personal injury in the area where the prohibition sign is placed.
  • Page 18 2 Safety precautions 2.2-3 Warning and prohibition signs on the machine In the figure below shows the warning and prohibition signs location which are delivered with the machine.
  • Page 19 • technicians employed by Autopack The Autopack technicians are Autopack employees who have proper knowledge and training for the service of the Autopack machines. • technicians employed by the customer Technicians employed by the customer must have the following skills: –...
  • Page 20 • to assist when assembling Autopack equipment 2.4 Emergency stop In case of danger to people or risk of damage to the machine, one of the four Emergency stop buttons must immediately be pushed.
  • Page 21 2 Safety precautions 2.5 Main switch Risk of electrical shock! DANGER! Before any service work is carried out the Main switch must be turned OFF. Examples of such service works are: • disconnection of electrical cables • replacement of motors, etc. •...
  • Page 22 2 Safety precautions 2.6 Door and covers WARNING! Moving parts and hot surfaces could cause serious injuries! Never inch or run the machine if any safety switch is non-operational or any cover is not fitted. The door leading to the risk area is provided with safety switch. This switch is part of the safety system and must under no circumstances be bridged or by-passed or otherwise made non-operational.
  • Page 23 2 Safety precautions 2.7 Electrical cabinet Risk of electrical shock! DANGER! The voltage is 400V inside the electrical cabinet. Risk of immediate danger to life through electrical shock. In case of accident, immediately call for medical attention. After the Main switch has been turned OFF, there still can remain high voltage in the electrical cabinet.
  • Page 24 2 Safety precautions 2.8 Hot areas WARNING! Hot parts can cause severe burns. Welding bar and shrink unit can be extremely hot. Do not touch hot parts. 2.9 Shrink tunnel belt conveyor WARNING! Risk of personal injury! Do not touch the belt while machine is running. Failure to observe may result in loss of fingers or other body parts.
  • Page 25 2 Safety precautions 2.10 General 2.10-1 Chemical products Risk of personal injury! WARNING! Can be flammable or hazardous to health. Read the warnings on the container labels! When handling hydraulic oil, lubricants, and cleaning solutions, carefully follow the warnings on the container labels. Always use safety equipment according to the instructions on the container labels.
  • Page 26 2 Safety precautions This page intentionally left blank 2-16...
  • Page 27 3 Installation...
  • Page 28 3 Installation This page intentionally left blank...
  • Page 29 3 Installation Preparations ........5 3.1-1 Machine Inspection .
  • Page 30 3 Installation This page intentionally left blank...

  • Page 31: Preparations

    This is useful during maintenance and in extreme cases for safety. Connect electrical cord into the AUTOPACK Shrink tunnel control console, or to a separately switched 1 phase supply.

  • Page 32: Operation Enviroment

    Commissioning Once all of above is completed the unit is ready to be commissioned by AUTOPACK representative engineers. The unit should not be operated prior to commissioning unless a written permission is given by AUTOPACK or its representative company. Such action may nullify some points of warranty...

  • Page 33: Shipment By Air

    3 Installation 3.1-8 Shipment by Air When machine is shipped by air the wrapping unit will have the conveyor mounted under the collation table. Due to the height limitation on aircraft door, the wrapping unit is normally shipped on its back, with steel shipping rails provided for that. Shrink tunnel control box and the main fan motors may be also removes to reduce the height and shipping volume.

  • Page 34: Direction Of Motor

    3 Installation Note! The curvature of the scroll should correspond to the curvature of the rotor blades. The curvature of the rotor blade from inside to outside shows the forward direction of rotation. Below shows direction of motors looking from the top of the tunnel. 3.2-2 Direction of motor Definition of Abbreviations:...

  • Page 35: Machine Communication With Upstream And Downstream

    3 Installation Important! If the machine is connected to other outlets it has to have neutral and earth connected. Failure to do this may result in an unsafe operation of the unit. Take care that cabling and pneumatic pipes is suitably secured and will not touch moving parts.

  • Page 36: Quality Control Check

    3 Installation – Up-Stream is the machine or conveyor which transport products to CMOS machine. Connect the cables according to diagram below. – Down-stream is the machine or conveyor which receive product(packs) from machine. If down-stream is full / not ready to receive, machine will stop production.
  • Page 37 4 Maintenance...
  • Page 38 4 Maintenace This page intentionally left blank...
  • Page 39 4 Maintenance Maintenance Schedule ......5 4.1-1 Wrapper ........5 General Rule .
  • Page 40 4 Maintenace STEP 4 Cceck drive shaft sprocket allignment ..25 STEP 5 Check entire belt circuit ....25 STEP 6 Adjust tension .

  • Page 41: Maintenance Schedule

    To avoid the production delay and losses follow up with the setting instructions to achieve the good throughput condition. Note! Autopack as a supplier holds all the valuable information & spare parts aiming to support our valuable customer needs.You are requested to contact us in case you need help.

  • Page 42: Every 6 Months

    4 Maintenace Every 6 months Remove Weld/Cut Knife blade and replace it if its 6 months old. Every 2 years Replace rubber and sponge on the rear pack clamp. Every 5 years Replace all seals in the pneumatic cylinders or replace whole cylinders. 4.1-2 Shrink Tunnel Weekly...

  • Page 43: Maintenance Procedure

    4 Maintenance 4.2 Maintenance Procedure 4.2-1 Equipment replacements and checks Temperature control (Omron brand) Note! Temperature controller is used on both wrapper and shrink tunnel. Setting For E5CN Indicators Operation indicators: Used to show the status of output, alarm etc. Temperature unit: This shows the selectable unit value from controller.

  • Page 44: Protect Level

    4 Maintenace 4.2-2 Protect Level 1) Press the level and mode keys together for at least 3 seconds. Dis- play indicators will flash for 1 sec and controller enters to Protect Level. Set to 0 by pressing the down key. This will remove the protection for the controller to make the setting changes.

  • Page 45: Initial Setting Level

    4 Maintenance 4.2-3 Initial Setting Level Set to 5. Set to C. Set to 150 for Wrpper & 230 for Tunnel. Set to 30. Set to PID. Set to StNd. Set to OFF. Set to OFF. Set to 4 Set to GR-R. Set to 8.

  • Page 46: Advanced Function Setting Level

    4 Maintenace 4.2-4 Advanced function setting level Set to NC. The other values in the advanced function setting level are set to default and should not be changed. cse l 4) Press the Level Key for at least 3 sec to return to Operation Level. 5) Press Mode key for 1 sec to see the Operation Level value.

  • Page 47: Operation Level

    4 Maintenance 4.2-5 Operation level By pressing the mode key button again reach the Alarm limit value AL-1 and set as per the given below: For tunnel set to 240. For wrapper set to 160. 6) Press the level key for at least 1 sec to go to Adjustment Level and set the values as shown below.

  • Page 48: Protect Level

    4 Maintenace 7) Press the level key for at least 1 sec to go back to Operation Level. 8) Press the level and mode keys together for at least 3 seconds. Display indicators will flash for 1 sec and controller enters to Protect Level.
  • Page 49 4 Maintenance Error display (trouble shooting) When an error has occured, the No. 1 display alternately indicates error codes together with the current display item. Status at error No. 1 display Meaning Action Control Alarm output Operates as Check the wiring of inputs, disconnections, shorts, Input error (S.

  • Page 50: Inverter

    4 Maintenace 4.3 Inverter Program LCD Monitor Run Kye Reset Key Function Down Up Key Stop Key Data Key Basic key operation Basic key operation This section will give a description of the basic key operation, following the example of the function code data changing procedure shown in Figure 01 This example shows you how to change function code F01 data from the factory default "Enable the built-in potentiometer (F01 = 4)"...
  • Page 51 4 Maintenance Figure 01 Example of Function Code Data Changing Procedure 4-15...

  • Page 52: Inverter Setting

    4 Maintenace 4.3-1 Inverter Setting 4-16...

  • Page 53: Air Service Unit

    4 Maintenance 4.4 Air Service Unit The unit supplied with Autopack machine is consist of the filter unit with the manual drain option at the bottom side for removal of moisture, manually adjustable rotary knob diaphragm based regulator, and a lubricator unit made of metal housing with transparent lubricator bowl and easy oil top up unit.

  • Page 54: Setting Of Pressure Switch

    4 Maintenace 4.5-1 Setting of pressure switch Set the air pressure regulator to operating pressure range (5-6 bars). With screwdriver turn the setting screw of the pressure switch to complete left position. Make the safety valve to "manual" by pressing the solenoid valve plunger point.
  • Page 55 4 Maintenance To move cylinder unlock screw(4). 4-19...
  • Page 56 4 Maintenace 4-20...

  • Page 57: Knife Replacement

    4 Maintenance 4.7 Knife Replacement 4-21...

  • Page 58: Welding Bar Heater Assembly Replacement

    4 Maintenace 4.8 Welding Bar Heater Assembly Replacement 4-22...

  • Page 59: Film Supply Adjustments And Checks

    4 Maintenance 4.9 Film Supply Adjustments and Checks Proper operation of the film supply system is important for efficient operation of the wrapping unit. Rollers - should be checked periodically for free turning. Dancer bars with rollers - should be not bent, rollers must be parallel to stationary rollers.

  • Page 60: Step 2 - Weave Strand To One Side

    4 Maintenace STEP 2 – WEAVE STRAND TO ONE SIDE • BEND one end of the wire up and INSERT it around the Z-bend in the next space on the edge of the wire closest to you (Space 5 on Diagram C). Always try to avoid bending the wire at the Z-bend! •...

  • Page 61: Step 3 Weave Strand To The Other Side

    4 Maintenance STEP 3 WEAVE STRAND TO THE OTHER SIDE • Repeat the steps in #3, going in the opposite direction, weaving to the other side edge of the belt (Diagrams C through G) • If you are installing a new belt, you are finished splicing STEP 4 CHECK DRIVE SHAFT SPROCKET ALIGNMENT •...

  • Page 62: Step 6 Adjust Tension

    4 Maintenace STEP 6 ADJUST TENSION • Use minimal tension, only enough so that drive sprockets properly engage the belt • Run conveyor and check to be sure it runs smoothly Part No. Description TL/TM/ WIRE BELT FOR 45W, MBEL24340- 0W 3/4/6m BELT WIRE 356 x 1m SS WIRE BELT FOR 60W...
  • Page 63 4 Maintenance 4 - Grouping System 4.2 - Pusher shafts/bearings,lube front bracket holes,mounting bolts adjust relative speed & coushions positions for limit switches action of short stroke SW/trigger 4.3 - Table gate operation with cylinders in extreme positions adjust speed PS switch chk action and adjust/check if sticky 5.1 - Process systems Welding bar - Top:...

  • Page 64: Shrink Tunnel

    4 Maintenace 9 - Electrical System Control box check fuse,replace relays every 2 years Check inside connections cable duct covers in place Safety lamp(s), all lamps are OK SHRINK TUNNEL 1 - Main Frame Check that all guard doors and safety switches working correctly Feet - adjusted,locknuts tight, check paintwork, remove tape etc from panels Panels - Check for scratches - touch up with paint if required 5.1 - Process systems...
  • Page 65 4 Maintenance 8 - Pneumatic system (TxE tunnels) Check oil,water,primary & secondary pressure,lube rate (look Check oil feed rate. Check for oil near exhausts) Valves- check for leaks, check coils are screwed on 9 - Electrical system Control Panel Fuses-corect value Phase currents-correct value Temp control-correct Time cycling = more than 6 sec ,setting Check contactors for Browning on top (if used), check wire terminations for burning,...
  • Page 66 4 Maintenace 4-30...
  • Page 67 4 Maintenance 4-31...
  • Page 68 4 Maintenace 4-32...
  • Page 69 4 Maintenance 4-33...
  • Page 70 4 Maintenace 4-34...
  • Page 71 5 Electrical Components 5 - 1...
  • Page 72 5 Electrical Components This page intentionally left blank 5 - 2...
  • Page 73 5 Electrical Components Document Information ......5 5.1-1 Numbering System for Components ....6 5.1-2 Supply voltage / line connection order .
  • Page 74 5 Electrical Components This page intentionally left blank 5 - 4...

  • Page 75: Document Information

    5 Electrical Components 5.1 Document Information The documents and drawings are identified by Machine type(1), drawing number(2), Diagram type(3) machine areanumber (4). The page number is the consecutive numbering of the pages that belong to the main number and is used as a reference in the diagrams.

  • Page 76: Numbering System For Components

    5 Electrical Components 5.1-1 Numbering System for Components Components are identidfied by the a location designation (1), location area(2), function designation (3) , and a running number (4). 1 Location designation 2 Location area 3 Function designation 4 Running number Location Designation (1) The location designation shows the location of the component.
  • Page 77 5 Electrical Components Function Designation (3) The function designation is indicated in accordance with international standards. See the table below. Designation Signification in Electrical Diagram Assemblies, Sub-assemblies Switch Protective devices Generators, Power supplies Signalling devices Relays, Contactors Motors Switching devices for power circuites Resistors Switching devices for control circuits selectors Programmable display...

  • Page 78: Supply Voltage / Line Connection Order

    5 Electrical Components 5.1-2 Supply voltage / line connection order The supply voltage in the electrical cabinet is named • L01 - L09: Power voltage • L10 and above: Control voltage Please note that the conductors used on this machine have coloured insulation which may be a single (Base) colour Single(Base) colour with a narrow spiral Trace of different colour.

  • Page 79: Electrical System Description

    5 Electrical Components 5.2 Electrical system description 5.2-1 Safety system 5 - 9...
  • Page 80 5 Electrical Components This page intentionally left blank 5 - 10...
  • Page 81 5 Electrical Components This page intentionally left blank 5 - 11...

  • Page 82: Electrical Location

    5 Electrical Components 5.3 Electrical Location 5.3-1 Electrical Cabinet(Wrapper) Q210 F310 F320 A950 K220 U310 U320 K550 K099 F550 A951 K210 Rail TS35 550mm. Duct 40x60 500mm. A510 A550 Duct 40x60 500mm. Rail TS35 580mm. Rail TS35 300mm. S962 H963 M950 A960 A961...
  • Page 83 5 Electrical Components • W9-M950 Cooling fan outlet • W9-Q210 Film Drive , Bottom (380VAC main supply, 220VAC main supply) • W9-Q220 Film Drive , Top (380VAC main supply, 62/82WX, 220VAC main supply, 62/82WX) • W0-T950 Human Machine Interface • W9-U310 Infeed Conveyor •...

  • Page 84: Electrical Cabinet(Tunnel)

    5 Electrical Components 5.3-2 Electrical Cabinet(Tunnel) Space 3mm. between component K510 M910 F530 F510 F512 K910 G910 F610 F911 F910 F511 Q510 U610 RAIL TS35 ~ 520mm. LONG DUCT 40X40 ~ 520mm. LONG X912 X911 X910 K512 K511 RAIL TS35 ~ 440mm.
  • Page 85 5 Electrical Components • T9-G910 Power supply +24VDC • T9-K510 Element Shrink Unit380VAC main supply (208VAC main supply) • T9-K520 Element Shrink Unit (380VAC main supply, THX, 208VAC main supply, THX) • T9-K910 Main Power Supply, Wrapper Unit • T9-K911 Phase Indicator (UPS) •...

  • Page 86: Electrical Component

    5 Electrical Components 5.4 Electrical Component 5.4-1 Wrapper Top view Side view 5 - 16...

  • Page 87: Front And Back View

    5 Electrical Components Front and Back view Photocells and Proximity switches • W2-B220 Top Left Film Dancer • W2-B221 Top Right Film Dancer (62/82WX) • W2-B210 Bottom Left Film Dancer • W2-B211 Bottom Right Film Dancer (62/82WX) • W2-B222 Top Film Low •...

  • Page 88: Warning Lamp

    5 Electrical Components • W2-M221 Film Drive, Top Right Motor (62/82WX) • W2-M210 Film Drive, Bottom Left Motor • W2-M211 Film Drive, Bottom Right Motor (62/82WX) • W3-M310 Infeed Conveyor Warning Lamp • W1-H950.1 Green • W1-H950.2 Blue • W1-H950.3 Yellow •...

  • Page 89: Tunnel

    5 Electrical Components 5.4-2 Tunnel Top view Side view Front & Rear Photocells and Proximity switches • T5-B511 Thermocouple Shrink Tunnel • T7-B710 Tunnel Discharge Queue • T6-B611 Tunnel Counter (WIM/WLO/WLR (If exist)) 5 - 19...

  • Page 90: Motors

    5 Electrical Components • T7-B610 Pack Detector Left (Optional) • T7-B611 Pack Detector Right (Optional) Motors • T5-M510 Main Fan Shrink Unit, Front left • T5-M511 Main Fan Shrink Unit, Front right (60TMX) • T5-M520 Main Fan Shrink Unit, Rear left (45TMX) •...
  • Page 91 6 Spare Parts...
  • Page 92 This page intentionally left blank...
  • Page 93 Assembly drawing SPARE PARTS Below parts are listed in groups for different AUTOPACK system sizes. Make sure that you are selecting correct size parts for your machine. The systems sizes are: 45, 60 (62) and 80 (82). ** - compalsory parts...
  • Page 94 Assembly drawing KNIFE ASSEMBLY WEL13261 Graphic ID: WEL13261.eps Parent Drw: WEL13261.dwg...
  • Page 95 Assembly Drawing: WEL13261 Part No Description Part No Description AKNI13245-00 KNIFE ASSEMBLY FOR 45W DKNI122460-00 KNIFE FOR MACHINE 45 AKNI13245-00 COMPLETED KNIFE ASSEMBLY 45W (OPTIONAL STOCK) AKNI13260-00 KNIFE ASSEMBLY FOR 60W(62W) DKNI122610-00 KNIFE FOR MACHINE 60 AKNI13260-00 COMPLETED KNIFE ASSEMBLY 60W (OPTIONAL STOCK) AKNI13280-00 KNIFE ASSEMBLY FOR 80W(82W)
  • Page 96 Assembly drawing ANVIL BAR ANV13261 Graphic ID: ANV132610-00.EPS Parent Drw: AANV132610-00.SLDASM...
  • Page 97 Assembly Drawing: ANV13261 Part No Description Part No Description Rubber pad and Teflon can be supplied in the rolls. AANVI13246-01 ANVIL BAR FOR 45W G Here is information for materials in rolls: DRSB132460-00 ANVIL BAR 460mm. AL RTEF153A0-0P TEFLON SHIELD50mmx10M ROLL DRUB132461-00 RUBBER PAD FOR 45W GRAY DTEF152460-00...
  • Page 98 Assembly drawing SHRINK TUNNEL SPARE PARTS...
  • Page 99 Assembly Drawing: Part No Description Part No Description COMPULSORY SPARES: MWHE221A0-1S FANWHEEL 200x100x14 ACW S/S RUBBER CURTAIN MWHE221A0-0S FANWHEEL 200x100x14 CW S/S For 45T EFAN22230-0G FAN UNIT 220V 12” DIA STM DCUR452000-00 RUBBER CURTAIN for 45Tx20 DCUR452500-00 RUBBER CURTAIN for 45Tx25 EINV53715-1F Inverter EMC filter 0.4KW Fuji DCUR453000-00...
  • Page 100 6-10 Assembly drawing Electrical Spear parts(Wrapper)
  • Page 101 Assembly Drawing: Part No Description Part No Description Wrapper Box Component S950 EBUT12040-2T EmergencyStop Head 22D Red Tel A950 EREL22524-1P Safety Relay 2I/O 24VDC Pilz EBUT12000-0T Body for contact Tele A951 EREL22524-1P Safety Relay 2I/O 24VDC Pilz EBUT12020-0T Contact 1 N/C Tele A960 EPLC12140-0A MicroLogix1400 PLC AB...
  • Page 102 Assembly Drawing: Part No Description Part No Description B300 ESW22012-0B Switch 220V-10A 2NC slowAction M210 EMOT241J2-0S MotorAC 0.18kw 380V 4P 11/90 B14 B410 ESEI120C4-1O SensorInd24V12D PNP4mm.Plug Om M211 EMOT241J2-0S MotorAC 0.18kw 380V 4P 11/90 B14 ECAB0402C-2O Cable Connector M12 90degree 2m. Omron M310 EMOT24244-0S MotorAC 0.37kw 380V 4P...
  • Page 103 6-13 Assembly drawing This page intentionally left blank...
  • Page 104 6-14 Assembly drawing Electrical Spear parts(Tunnel)
  • Page 105 Assembly Drawing: Part No Description Part No Description Tunnel Box Component Photocells and Proximity switches F510 EBRE01120-0M Breaker 20A 1p Fast act Schnei B511 DTHE2250E2-00 Thermocouple TypeK Tunnel 2500mm. EBRE01132-0M Breaker 32A 1p Fast act Schnei B710 ESEO12322-2O PE Body 2m SD PET Plug Om F511 EBRE01120-0M Breaker 20A 1p Fast act Schnei...
  • Page 106 Assembly Drawing: Part No Description Part No Description 45TX EHEA222F0-3I Heater 220V 1500W Finned 45Tx 60TX EHEA222H5-3I Heater 220V 1750W Finned 60Tx 80TX EHEA22320-3I Heater 220V 2000W Finned 80Tx ECUR15250-0Y Current indicat 5/50A Yuanxing 45TX EHEA222F0-3I Heater 220V 1500W Finned 45Tx 60TX EHEA222H5-3I Heater 220V 1750W Finned 60Tx...
  • Page 107 7 Human Machine Interface 7 - 1...
  • Page 108 7 HMI operation This page intentionally left blank 7 - 2...
  • Page 109 7 HMI operation Main Menu screen ........5 Machine SetUp &...
  • Page 110 7 HMI operation This page intentionally left blank 7 - 4...

  • Page 111: Main Menu Screen

    7.1 Main Menu screen Note! Before machine operation, set HMI panel (T950) according to packaging needs. Before setup the program, enter the password(1) which Autopack provide and press enter(2). Note! Password level 1 is for Machine Setup and Production. 7.2 Machine SetUp & Production Press on Machine Setup to adjust “...

  • Page 112: Stack Count(Optional For Slv Only)

    7 HMI operation Stack count(Optional for SLV Only) Number of Stack count is according to the pack pattern to pack by using the up / down arrow. Weld Time Weld time is the period in which the welding bar stays downwards on the film to make the sealing process.

  • Page 113: Batch Quantity

    7 HMI operation Batch quantity Batch is showing how many package are being packed during the production. To automatically stop the machine at a specific batch count, press reset and enter the desire value. If un-check ballot box, the production will run non-stop. Batch Identyfication Set Product name, format and batch number for different product.

  • Page 114: Advanced Setting(Optional For Siv)

    7 HMI operation 7.2-3 Advanced Setting Note! Advanced setting needed password level 2 Click on the Advanced and the alarm set window is opened. The values are preset however can be adjusted by click on the check box. Tunnel heat up alarm: This value is to make up the alarm if the temperature set point feedback is not reached within time and the heater turns off.

  • Page 115: Help

    7 HMI operation Advanced Setting(Optional for SIV) Pusher base time is the time of pusher movement from home position - sensor B422 is OFF to full stroke position - sensor B420 is OFF and is used always for 1st push after stepping machine to step2. If pusher alarm appear during 1st push have to adjust - increase this value.

  • Page 116: Alarm Screen

    7 HMI operation 7.4 Alarm Screen For every machine alarm, the HMI also shows different alarm screens. See also Operation Manual for Alarms/ Troubleshooting details. Red Alarm If the red partition, at the top, is flashing, this indicates a dangerous status such as emergency stop pressed (1), motor overload tripped (2), malfunction of heating system control relays stay too long Off or On (3).

  • Page 117: Yellow Alarm

    7 HMI operation Yellow Alarm If the yellow partition, in the middle, is flashing, this indicates an abnormal status such as door open (1), Pusher Jam(2), Product jam(3), Cardboard jam(4), Welding bar jam(5), Air pressure(6), Film broke(7) Film drive motor broke(8) Flight bar jam(9), Product jam on Infeed(10) and Product jam before lifter(11).

  • Page 118: Blue Alarm

    7 HMI operation Blue Alarm If the blue partition, at the bottom, is flashing, this indicates an alarm that requires some action from the operator, such as Outfeed queue is full(1), Batch counter full(2), Low Film(3) Splitter jam(4) and Terning(5). HMI Screen Machines SSO, SLH, SLM, SLM-T, SLV...
  • Page 119 8 Diagrams & Drawings...
  • Page 120 8 Diagrams & Checks This page intentionally left blank...
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