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Summary of Contents for Wallenstein BXM32
- Page 1 4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada Ph: (519) 699-9283 · Fax: (519) 699-4146 www.embmfg.com BXM32 BXM42 3 POINT HITCH CHIPPER-SHREDDER MODEL BXM32 & BXM42 OPERATOR'S MANUAL PRINTED IN CANADA Rev: 220312 PART NUMBER: Z97053...
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Page 2: Table Of Contents
TABLE OF CONTENTS WARRANTY ............3 4.8.1. PREPARE ..........24 INSPECTION REPORT ........4 4.8.2. STARTING PROCEDURE ....25 4.8.3 STOPPING: ........25 SERIAL NUMBER LOCATION ......5 4.8.4 EMERGENCY STOPPING ....25 INTRODUCTION ...........6 4.8.5 CHIPPING OPERATION ....26 SAFETY ............7 4.8.6 SHREDDING OPERATION ....27 GENERAL SAFETY ......8 4.8.7 UNPLUGGING: ........28 EQUIPMENT SAFETY GUIDELINES ..9... -
Page 3: Warranty
Wallenstein Authorized Service Centre. If a difficulty develops with the product, contact the local dealer from which you purchased the unit. Only Wallenstein author- ized dealers are authorized to make repairs to the product or affect the replacement of defective parts, which will be done at no charge within a reasonable time after the receipt of the product. -
Page 4: Inspection Report
WALLENSTEIN 3 POINT HITCH CHIPPER SHREDDER INSPECTION REPORT This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery. Customer’s Name Dealer Name Address Address City, State/Province, Code... -
Page 5: Serial Number Location
SERIAL NUMBER LOCATION Always give your dealer the serial number of your Wallenstein 3 Point Hitch Chipper-Shredder when ordering parts or requesting service or other information. The serial number plate is located where indicated. Please mark the numbers in the spaces provided for easy reference. -
Page 6: Introduction
BXM32 BXM42 This manual covers the Wallenstein 3 Point Hitch Chipper-Shredder models BXM32 and BXM42. Use the Table of Contents or Index as a guide to locate required information. Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your Wallenstein dealer or the Distributor if you need assistance, information or additional copies of the manu- als. -
Page 7: Safety
If you have any questions not answered in this manual or require additional copies or the manual is dam- aged, please contact your dealer or Wallenstein, 4144 Boomer Line, St. Clements, ON, N0B 2M0. Phone (519) 699-9283 or Fax (519) 699-4146. -
Page 8: General Safety
1. Read and understand the Op- YOU are responsible for the SAFE operation and erator’s Manual and all safety maintenance of your Wallenstein 3 Point Hitch signs before using, maintaining, Chipper-Shredder. YOU must ensure that you adjusting or cleaning the 3 Point and anyone else who is going to use, maintain or Hitch Chipper-Shredder. -
Page 9: Equipment Safety Guidelines
EQUIPMENT SAFETY GUIDELINES 1. Safety of the operator and bystanders is one 7. Never exceed the limits of a piece of machin- of the main concerns in designing and de- ery. If its ability to do a job, or to do so safely, is in question - DON'T TRY IT. -
Page 10: Safety Training
SAFETY TRAINING SAFETY SIGNS 1. Keep safety signs clean and legible at all 1. Safety is a primary concern in the design and manufacture of our products. Unfortunately, times. our efforts to provide safe equipment can be wiped out by a single careless act of an 2. -
Page 11: Preparation
PREPARATION MAINTENANCE SAFETY 1. Never use the machine until you have read and 1. Good maintenance is your responsibility. Poor completely understand this manual, the tractor maintenance is an invitation to trouble. Operator's Manual and each of the Safety Mes- 2. -
Page 12: Operating Safety
2.7 OPERATING SAFETY Shredder. Do not send metal, bottles, cans, 1. Please remember it is important that you read rocks, glass or other foreign material into and heed the safety signs on the 3 Point Hitch Chipper-Shredder. If foreign material enters Chipper-Shredder. -
Page 13: Storage Safety
2.8 STORAGE SAFETY TRANSPORT SAFETY 1. Store the unit in an area away from human 1. Comply with state and local laws governing activity. safety and transporting of machinery on public roads. 2. Do not children to play on or around the stored machine. -
Page 14: Sign-Off Form
2.10 SIGN-OFF FORM Wallenstein follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be using and/or maintaining the 3 Point Hitch Chipper-Shredder must read and clearly understand ALL Safety, Usage and Maintenance information presented in this manual. -
Page 15: Safety Sign Locations
SAFETY SIGN LOCATIONS 3 - PANEL SAFETY SIGNS The types of safety signs and locations on the equipment are shown in the illustrations that follow. Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the area, or particular function related to that area, that requires your SAFETY AWARENESS. -
Page 16: Panel Safety Signs
SAFETY AWARENESS. • Think SAFETY! Work SAFELY! Z94206 (BXM42) Z94120 Z94119 x 1 Z94205 (BXM32) Z94117 x 5 Z94127 X 2 Z94120 x 4 REMEMBER - If safety signs have been damaged, removed, become illegible or parts replaced without safety signs, new signs must be applied. -
Page 17: Operation
TO THE NEW OPERATOR OR OWNER Follow all safety instructions exactly. Safety is The Wallenstein Chipper-Shredders are designed everyone's business. By following recommend- to chip, chop or mulch scrap lumber, small trees, brush, limbs and other wood debris. The chipped... -
Page 18: Machine Components
MACHINE COMPONENTS The Wallenstein Three Point Hitch Chipper-Shredder is a rotor with blades and knives for chipping and mulching wood. Feed hoppers move the wood material into the rotor for chipping and into the knives for shredding/mulch- ing. The chipper rotor is designed with 2 blades to provide uniform chip size. The shredder rotor is equipped with 3 sets of swinging knives to provide a fine mulch. -
Page 19: Machine Break-In
MACHINE BREAK-IN PRE-OPERATION CHECKLIST Although there are no operational restrictions on Efficient and safe operation of the Wallenstein 3 the Chipper-Shredder when used for the first time, Point Hitch Chipper-Shredder requires that each it is recommended that the following mechanical... -
Page 20: Controls
Closed rotor. Release the lever(s) and the spring will move the gate into its closed position. BXM42 has dual gates, BXM32 has a single gate with levers on each side. Feed Gate Lever 4.5.3 DISCHARGE CHUTE:... -
Page 21: Driveline Dimension
DRIVELINE DIMENSION Chipper / Shredder PTO shaft PTO PTO driveline is supplied with the machine. To ac- commodate the variety of 3 point hitch geometry available today, the driveline may be too long for your machine. It is very important that the driveline be free to telescope and not bottom out when going through its working range. -
Page 22: Three Point Hitch Attachment
THREE POINT HITCH ATTACHMENT When attaching Chipper-Shredder to a tractor, follow this procedure: 1. Clear the area of bystanders, especially small children. 2. Make sure there is enough room and clearance to safely back up to the Chipper- Shredder. Lower 3. -
Page 23: Quick Hitch Mounting
4.7.2 QUICK HITCH MOUNTING. 1. Align the claws on the Quick Hitch slightly below the mounting pins on the Chipper- Shredder. 2. Back up until the pins are above the claws. IMPORTANT It may be necessary to add weight to the lower lift 3. -
Page 24: Field Operation
FIELD OPERATION OPERATING SAFETY • Close and secure rotor cover before operating. • Use care when feeding material into Chipper- Shredder. Do not send metal, bottles, cans, • Close and secure all guards, deflectors and rocks, glass or other foreign material into shields before starting and operating. -
Page 25: Starting Procedure
4.8.2. STARTING PROCEDURE 4.8.3 STOPPING: a. The Chipper / Shredder should be set up and a. Stop feeding material into the hopper. ready to run. (see 4.7) b. Slow engine RPM. b. Ensure the brake is set on the tractor. c. -
Page 26: Chipping Operation
Before beginning to feed, ensure the tractor brake is set and the rotor is up to speed. Model Chipper Shredder b. Slowly slide the wooden material into the BXM32 3" (76mm) 1" (26mm) feed hopper and move it into the rotor. BXM42 4" (102mm) 2" (51mm) c. -
Page 27: Shredding Operation
4.8.6 SHREDDING OPERATION Always wear personal protective equipment (PPE) whenever operating the machine. This includes but is not limited to protective shoes with slip resistant soles, protective goggles or face shield, heavy gloves, hearing protection and protective clothing. Do not place metal, bottles, cans, rocks, glass or other solid material into the wood chipper. -
Page 28: Unplugging
4.8.7 UNPLUGGING: 4.8.8 SEVERE PLUG: Although the machine is designed to handle a. Clear the area of bystanders, especially a wide variety of material without any prob- small children. lem, occasionally it plugs. When the machine b. Disengage the PTO, shut off the tractor, plugs, follow this procedure to unplug: remove the ignition key and place it in your a. -
Page 29: Shear Pin
Remove the broken parts from the yoke when the pin shears and replace with genuine Wallenstein parts. The drive system is designed to function well without failing the shear pin. If it does fail, gener-... -
Page 30: Transporting
TRANSPORTING TRANSPORT SAFETY • Comply with state and local laws govern- • Be sure the chipper is attached positively ing safety and transporting of machinery on to the skid steer with the lock pins fully public roads. engaged. • Check that all the lights, reflectors and •... -
Page 31: Storage
STORAGE 4. Run the machine a few minutes to dry the OPERATING SAFETY moisture from inside the machine. 5. Move the feed hopper up and lock. • Store the unit in an area away from human 6. Turn the discharge hood and point toward the activity. -
Page 32: Service And Maintenance
SERVICE AND MAINTENANCE 7.1 SERVICE MAINTENANCE SAFETY 7.1.1 FLUIDS AND LUBRICANTS • Good maintenance is your responsibility. 1. Grease: Poor maintenance is an invitation to trouble. Use an SAE multipurpose high temperature grease with extreme pressure (EP) perform- • Follow good shop practices. ance. -
Page 33: Service Illustration
50 hrs (BXM42) 8 Hours or daily, all models, grease PTO Lubrication Points (see driveline maintenance pg 36) BXM32 Rotor / PTO bearings: grease with one shot of grease: every 100 50 Hours or weekly hours or annually grease PTO telescoping section... -
Page 34: Service Record
7.1.4 SERVICE RECORD See Lubrication and Maintenance sections for details of service. Copy this page to continue record. 8 Hours or Daily 50 Hours or Annually 100 Hours or Annually Check Check Check Clean Sharpen Grease Grease Adjust Clean... -
Page 35: Maintenance
Belt Drive Remove the PTO shaft. Loosen (do not remove) the eye bolt nuts (2 x BXM42, 1 x BXM32) for the drive belt tensioner Turn the belt tensioning nut counter clockwise, until belt is loose enough to remove, then remove the belt. -
Page 36: Driveline Maintenance
7.2.2 DRIVELINE MAINTENANCE The PTO driveline is designed to telescope to allow for dimensional changes as the machine goes through its operational range. A tubular guard encloses the driving components and is designed to turn relative to the driving components. The driveline should telescope easily and the guard turn freely on the shaft at all times. -
Page 37: Sheave Alignment
7.2.3 SHEAVE ALIGNMENT Although model BXM32 is illustrated, the procedures can be applied to all models in this manual. A set of v belts transmits rotational power to the rotor. They must be kept properly tensioned and the sheaves aligned to obtain the expected performance and life. -
Page 38: Chipper / Shredder Chamber
5. Rotate the blade and reinstall Rotor Blade or replace with new or re- Bolts sharpened blade. 2 x BXM32 6. Ensure the blade is properly 4 x BXM42 oriented, with the leading edge out. The blade is designed to fit into the rotor one way only. -
Page 39: Ledger Blades
(.76 - 1.52 mm). For fast and easy setting, use our chipper clearance setting gauge, available from your dealer (see accessories) 5. Tighten down bolts as specified in the torque chart Ledger Blade Bolts 2 x BXM32 Ledger Blade 4 x BXM42 Fig. 23 LEDGER BLADE... -
Page 40: Twig Breaker
7.3.3 TWIG BREAKER: The Twig Breaker (BXM42) is a breaker tab located on side of the lower rotor housing. The discharge paddle passes around the twig breaker and helps to break the material into smaller pieces and turn it into mulch. Inspect the twig breaker for damage such as gouges, a bent, or missing tooth. A damaged twig breaker should be replaced. -
Page 41: Shredder Knives
The shredder rotor is designed with 3 sets of swinging knives (30 knives on the BXM42) 27 knives on the BXM32). Each knife has a bevelled edge that cuts, chops and mulches the material as it moves around the rotor compartment. In addition the chop block helps to break the material into smaller pieces and turn it into mulch. -
Page 42: Chopblock
7.3.5 CHOPBLOCK: The ChopBlock is an assembly of breaker tabs bolted in at the bottom of the upper rotor housing. The shredder knives pass through the chop block, and helps to break the material into smaller pieces and turn it into mulch. Inspect the chop block for damage such as gouges, bent, or missing teeth. A dam- aged chop block should be replaced. -
Page 43: Trouble Shooting
TROUBLE SHOOTING The Wallenstein Point Hitch Chipper / Shredder is designed with blades on a rotor to cut, shear and shred wooden material. It is a simple and reliable system that requires minimal maintenance. In the following section, we have listed many of the problems, causes and solutions to the problems that you may encounter. -
Page 44: Accessories
Breaker may be Ensure machine is off. Breaker, replace if damaged. damaged Broken or missing Replace broken/missing blade or Mulch too Course Ensure machine is off. TROUBLE SHOOTING CONTINUED blade or knife. knife. Knives in shredder Check installation of knives and improperly re- adjust as required, per maintenance Ensure machine is off. -
Page 45: Specifications
10 SPECIFICATIONS 10.1 MECHANICAL Specifications: BXM32 BXM42 PTO input, Belt Driven Drive System Horse Power Range 12-35 HP 30-90 HP 3" 4" Chipper Capacity 7.6cm 10.1cm 6" x 3" 10" x 4" Chipper Housing Opening 15.2cm x 7.6cm 25.4cm x 10.2cm 12.5"... -
Page 46: Bolt Torque
10.2 BOLT TORQUE CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt. ENGLISH TORQUE SPECIFICATIONS Bolt Torque* Bolt... -
Page 47: Index
INDEX ALIGNMENT ............ 37 ORIENTATION ...........6 ASABE ............. 14 OSHA ...............14 AWARENESS ........... 15 PPE ..............24 BELT GUARD ..........18 PREPARE ............24 BELT TENSION NUT ........35 PROTECTIVE GEAR .........8 BLADE ............. 38 PTO ............18, 21 BLADES ............18 PTO DRIVELINE ..........21 BREAKER ............ - Page 48 PRINTED IN CANADA...
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