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METAL-FACH Sp. z o.o. 16-100 Sokółka, ul. Kresowa 62 Tel. no. +48 85 711 98 40 Fax: +48 85 711 90 65 BIG-BAG FERTILISER SUSPENDED LOADER T466 Machine type: T466 Year of manufacture: ....Serial no....... Edition no. 01...
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Complete understanding of the Operating Instructions and following the guidelines presented herein guarantees easier work, reliability and safe work. Detailed information concerning operation of this and other machines from Metal-Fach Sp. z o.o., as well as service assistance and the spare parts catalogue are always available at our sales representatives.
Table of Contents ........................7 reliminary information 1.1. m ......................7 achine identification 1.2. G ..............11 eneral Guidelines for hydraulic system servicinG 1.3. W ........................11 arninG symbols 1.3.1. List of warning signs....................12 1.3.2. Locations of signs on the machine ................15 ........................
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(Journal of Laws 2003, issue 32 item 262 as amended). Safety Test Report no. MF/6/2012 Unit responsible for engineering documentation: METAL-FACH Engineering Department This Declaration of Conformity becomes void and null if the machine design is changed or modified in any manner without prior consent from the manufacturer.
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Introduction Dear Customers, Thank you for your trust in us. You have chosen a product of highest quality that will help you improve your work performance. The long-lasting experience of METAL-FACH guarantees optimal efficiency, quality and comfort of work. Safety...
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The dealer must have introduced you to operation, setting and maintenance of this machine upon delivery. This preliminary orientation usually covered only the basic information and it shall not replace the thorough understanding of various tasks, functions and proper use. An equally important factor for safe operation is ensuring the use of original and correct spare parts for the bag lifting and unloading arm you operate.
1. Preliminary information 1.1. Machine identification The machine is identified by the information on its nameplate. The nameplate contains the basic information about the product, e.g. the machine's name, symbol, year of manufacture, serial number, load capacity, weight and the CE mark to confirm compliance with the applicable Community guidelines and engineering specifications for the applicable product group.
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Identification data: Machine type: big-bag fertiliser suspended loader Type / Code: T466 / Serial no.: Manufacturer: METAL-FACH Sp. z o.o. 16-100 Sokółka ul. Kresowa 62 Tel. no. +48 85 711 98 40 Fax: +48 85 711 90 65 Sold by: Address: Tel./Fax:...
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Environment, health, and safety The big-bag fertiliser suspended loader can only be operated and serviced by persons who have read and understood these operating instructions and the following general rules for safe work. 1. Never commission and test run the machine in closed shelters due to the hazard of exhaust gas inhalation.
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21. Always mind the steerability and braking performance of the tractor! The machine installed on or coupled to the tractor, as well as the front and rear weights affect traction, steerability and braking performance of the tractor. 22. Check the braking performance before driving! 23.
1.2. General guidelines for hydraulic system servicing 1. When coupling the hydraulic hose with the tractor's hydraulic system, make sure that the hydraulic systems of the tractor and of the machine have been depressurised. 2. Periodically inspect all hydraulic lines and replace with new ones when damaged or expired. Replaced hydraulic lines must meet the applicable technical requirements.
1.3.1. List of warning signs Warning sign Danger of cutting or severing of fingers or hands by moving operating parts! These hazards may be the cause of most frequent injuries, including amputation of fingers and hands. Never reach into the hazardous areas when the tractor engine is running and the power transmission shaft/ hydraulic system is coupled/connected.
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Danger from escaping high-pressure hydraulic oil – may pierce the skin and penetrate the body (danger of infection)! This hazard may result in severe damage with long-term consequences. Read and follow the applicable guidelines in the operating instruction before repairing the hydraulic system.
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Lifting points for machine loading. Danger of overloading (destruction) of the machine and/or turning over of the tractor when loading bags exceeding 1000 kg of weight! These hazards may result in extremely severe or fatal body injuries. Do not exceed 1000 kg of weight when lifting fertiliser bags.
1.3.2. Locations of signs on the machine Fig. 2 Locations of warning and information signs on the machine 2. General information 2.1. Intended use The fertiliser bag loader is intended for handling and lifting of big bags filled with fertilisers for charging of the load body of fertiliser spreaders.
Any other use of this machine is forbidden and an unintended use. The user shall be solely liable for all damage resulting from unintended use and METAL-FACH shall not be held responsible. Do not transport any persons or cargo with the loader 2.2.
2.3. Design and operating principle of the big bag fertiliser suspended loader The general design of the big-bag fertiliser suspended loader is shown in fig. 6. Fig. 3 Design of the arm. 1 - support frame; 2 - upper arm; 3 - extended arm; 4 - support assembly; 5 - extension actuator;...
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N061 standard versions from Metal-Fach; other spreaders can be coupled via adapters. The upper arm (2) is made as an open welded structure and serves as the guide for extending and retracting of the extended arm. It has welded bushes at the other end for articulated coupling with the support frame.
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Fig. 6 Bottom position of the loader arm...
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Fig. 7 Transport position of the loader: the support is on the frame and secured with the pin Fig. 8 Storage position of the loader: the lift rests on the support, secured with the pin...
3. Operation 3.1. Coupling the arm with the tractor The fertiliser big bag loader can be directly coupled with the three point hitch of a tractor. When coupling, the loader must rest firmly on a level and horizontal ground, supported by the support frame and the support assembly.
Use the original and operable cotter pins to secure the links and the coupler pins. Limit the side movement of the bottom links to + 2.5 cm with bars or stabiliser chains. Warning! Before coupling the machine with the tractor, calculate the required load of the front axle.
3.3. Charging the spreader Use extreme care when loading the fertiliser spreader with the big bag arm. Follow the guidelines in these operating instructions. The following table lists the general requirements for proper work with big bags: Item All movements of the arm must be smooth.
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The person who opens the bags to pour the fertiliser into the spreader hopper shall use special tools and shall not open the bags by hand. DO NOT Always check the technical condition of bags, and especially of their slings. DO NOT Fig.
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Do the following to charge the spreader body with the fertiliser from the big bags handled by the loader arm: Prepare the big bag for loading; Position the tractor at a spot that facilitates hooking up the load; Having coupled the fertiliser spreader, approach as close to the big bag as possible with the tractor/loader/spreader unit;...
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Warning! The loader has been designed and tested (for strength) for lifting loads with the maximum weight of 1000 kg. Do not exceed this limit! Do not charge fertilisers that are clumped, contaminated with foreign bodies or wet and prone to leaching; this may reduce the performance of the spreader or incapacitate the spreader. Identification and verification of the tractor's technical parameters for driving the loading arm/spreader unit Check the following before coupling the arm and the spreader with the tractor:...
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Location of the loader's centre of gravity Fig. 11 Location of the loader's centre of gravity Fig. 12 Schematic drawing of the tractor/loader/spreader unit...
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kg Tractor's kerb weight The data is found in the tractor's kg Tractor's front axle load operating instructions or its registration card kg Rear axle load of empty tractor M2 kg Arm total weight 350 kg The data is found in the operating M3 kg Spreader total weight + fertiliser instructions of the spreader M4 kg Big bag weight...
Calculated values Values permissible for the Values permissible for the tractor actual tractor tyres Fill out the table above and verify the following: The calculated values are equal to or less than the permissible values for the tractor and for the tyres.
Periodically service and maintain the machine to ensure reliable and cost-effective operation. Caution! Failure to comply with the operating instructions from Metal-Fach will void the entire warranty issued for the machine. The warranty remains valid if proper maintenance is carried out.
4.3. Daily service Always check the technical condition of the arm before work: Inspect all screw connections and retighten all loose bolts; Worn out bolts and screws may break under loads; Check the tightness of the hydraulic system; Immediately replace all damaged lines; Start the arm to move in the full range of motion to ensure that all its functions are working.
4.4. Lubrication schedule Lubricate all articulated joint pins equipped with grease nipples every 50 hours (fig. 13). Use the ŁT-43 grease for lubrication. Feed the lubricant with a grease gun via ball nipples. Clean contaminated or dusted grease nipples first. Lubricate every 50 hours of operation and after each operating standstill longer than one month.
Property class acc. to SS-ISO 898/1 M thread 10.9 12.9 1,120 5. Maintenance, Care And Storage In order to maintain proper and reliable operation of the machine, the user must periodically carry out the following maintenance tasks: 1. Clean the loader thoroughly of contaminants, grime and soiling, then wash the machine; 2.
5.2. Transport of the arm 5.2.1. Outdoor transport Load the arm on the transport carrier with a forklift truck or a crane (fitted with appropriate slings). Transport the loader laying flat. The loader must be secured from shifting with woven belts or fixed to the vehicles' bed.
6.2. Residual risks assessment for operation and daily servicing of the loader Follow these rules: 1. Carefully read and fully understand the operating instructions. 2. Do not allow any bystanders to come near the arm at work. 3. Do not allow children to come near the machine at work. 4.
Terms of payment. The parts shall be sent using a courier service or picked up by the customer from the manufacturer or the nearest Metal-Fach representative. 8. Warranty conditions and warranty services The detailed information on the warranty for agricultural equipment is listed in the Civil Code, Part III, Warranties, art.
Address (Postal code/post office) ..............Street/Number ........Telephone ..........METAL-FACH Sp. z o. o. reserves the right to introduce changes to the machine’s design without prior notice and without assuming any obligations resulting from those changes. Unauthorised modifications of the machine shall result in the warranty becoming null and void.
COMPLAINT CALL DATE Data of Customer making the claim: Customer's name and surname / Company name ................. City ....................Postal code ..................Street ..................... Tel..........Fax ..........Machine name and code ................Date of Serial Year of purchase number manufacture Place of purchase: ..........................
SERVICE LOG Name and surname Date of Item Service call Description of completed service of the SERVICE failure date actions and replaced parts TECHNICIAN removal (Service stamp)
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