Bodytastic L-10 Service Manual

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L-10 Treadmill

Service Manual

V1.417

Table of Contents

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Page 1 L-10 Treadmill Service Manual V1.417...
Page 2: Table Of Contents
Table of Contents Cover …………………………………………………………………………………………………………………………..1 Table of Contents …………………………………………………………………………………………………………2 Safety Information ……………………………………………………………………………………………………….3 Landice Warranty and Policies ..................4 Specifications……………………………………………………………………………………………………………….7 Electrical Schematic......................8 Motor Pan Components/Wiring.......................9 Mini Pod Circuit Board/Wire Harness Pin designations……………………………………………….11 Mini Pod Servicing ………………………………………………………………………………………………………12 Error Codes/Troubleshooting……..................18 Display Optional Settings/Information......................22 Engineering Mode......................24 Parts Installation Removal Motor Cover........................25 Rear Roller………......................25...
Page 3: Cover
Upright………………….......................39 Maintenance………….......................41 Safety Information Safety Information -To reduce the risk of electric shock: always unplug the treadmill from the electrical outlet immediately after using and before cleaning. Always unplug the treadmill before cleaning or removing the motor cover. Improper connection of the grounding connector can result in risk of electric shock. Check with a qualified electrician/service technician if you are in doubt as to whether the treadmill is properly grounded.
Page 4 •To disconnect, press STOP twice, pull the safety lanyard out, then remove plug from outlet. Grounding Instructions Failure to observe the following warning statements can result in serious injury! •Do not use this product without first consulting your doctor if you suffer from any illness, condition, or disability that affects your ability to run, walk or exercise.
Page 5: Landice Warranty And Policies
•Familiarize yourself with this manual. Be sure you understand operation of the treadmill before use. •Always follow basic safety precautions when using an electrical appliance. Connect treadmill to a properly grounded, dedicated electrical outlet only. See the following Grounding Instructions. Do not plug treadmill into a surge suppressor or Ground Fault Interrupt (GFI) outlet.
Page 6 This is offered to all Landice dealers as well as all authorized Landice service providers. Landice covers our products with a 1-year labor reimbursement policy. That means we will pay to fix our products as long as it's sold by the dealer within one year from the date the treadmill was purchased by the dealer.
Page 7 2) Serial number 3) Detailed description of failure If the customer has not registered the product it will not have a warranty. No parts will be sent and no Labor Claims will be paid unless the product is registered according to Landice policy.
Page 8: Specifications
L10-Club Treadmill Specifications Model Display Digital Display Launch Date Apr-2017 Mechanical Features Drive Motor 5HP AC Drive Voltage Speed Range 0.5 - 15.5mph Incline 0-15% Treadbelt 22" x 60" Frame Material Steel Deck 1" Reversible Roller 3 1/2" Cross Bar Controls Side Rails Heart Rate (Contact Heart Rate - Read Only)
Page 9: Electrical Schematic
Electrical Schematic...
Page 10: Motor Pan Components/Wiring
Motor Pan Components- Inverter- Wiring 1. From Inverter to Display 2. From Inverter to Elevation Motor 3. From Filter to Inverter. Black and Red wires power the Inverter. 4. From Inverter to Drive Motor...
Page 11 Mini Pod Mini Pod Pin/wire harness designations on L10 and 90 series Treads The 12 pin minipod connector pinout: Pin1 GND1 (Output) Ground Pin2 P0.0 (Input) Speed Up Switch Pin3 P0.1 (Input) Speed Down Switch and Stop Switch Pin4 P0.2 (Input) Incline Up Switch and Start Switch Pin5 P0.3 (Input) Incline Down Switch Pin6 P2.70 (Output) Switch Common for Speed and Incline Switches Pin7 P2.40 (Output) Switch Common for Start and Stop Switches...
Page 12 Pins 2-7 are for reading switches, Pins 1, 8, and 12 are power pins, Pin 9 is safety key, and pins 10 and 11 are the two heart rate inputs.
Page 13 Servicing the MiniPod– L10 and 90 SERIES Tools Required- Medium and small Philips screwdriver Front of POD –Labelled Components How to remove Pod from frame- The Pod is held on with 5 screws. Remove screws and Pod will come off.(Bottom view)
Page 14 How to open Mini Pod to gain access to internal components It is not necessary to remove Pod to change most components. Remove the four screws holding the Pod together. Pod will split into two halves-...
Page 15 How to remove Elevation or Speed Switches- Remove cable from Circuit board and four screws from switch assembly- Entire switch will come out-Note-Only three pins are used, leave GND1 open. How to remove Safety System- Remove four screws holding the Safety System housing together...
Page 16 Remove Four Screws from back of Safety Switch Housing- Inside Safety Switch Assembly...
Page 17 Remove Spring Assembly by squeezing together. Remove four screws to gain access to Safety Lanyard string Remove Circuit Board /Membrane- Disconnect switches for Speed/Incline (note empty pin- only three are used, GND1 remains open), safety switches, both contact and wireless heart rate, and membrane (note only three pins are used).
Page 19 Error Code Diagnostics for the L10 Treadmill Note: A log of recent error codes is found in Engineering Mode 1.) ER01 – Communication Error  Communication disruption between the inverter and the upper control board:  The inverter sends a signal to the upper control board every 1.5 seconds to check to see if they are still in communication with each other.
Page 20  The Upper display board monitors the safety circuit and flags this condition when the safety is pulled. Always check that the safety key is pressed in before proceeding.  Potential reasons for this error are: Faulty Safety circuit Faulty cabling Faulty Display Board 4) ER04 –...
Page 21  The potential reasons for an AC motor over-load condition could  Failure of one or more of the internal motor components (bearings, rotor, stator windings, etc.)  Excessive load on the AC drive motor putting excessive loading onto the motor (Friction in the belt and deck, bad roller bearing, very heavy person, etc.) ...
Page 22 6. Check the Drive Motor is operational 7. Rarely the Display will fail and cause the problem. Console buttons do not respond 1. Check connection between the keypad (membrane) and the Display are secure. Replace whichever component is faulty. 2. Look for visible damage to the keypad. Replace if damaged. 3.
Page 23: Display Optional
Display Options: Turn off Beep Sound The default setting is for the beeper to be on. When a button is pressed on the display or the mini-pod a beep will sound. To turn off the beeper: Press the Start button and when mill starts to boot up Press Incline “Down”(-) button and START button on the display to turn off the beeper.
Page 24: Engineering Mode
Engineering Mode- L10 Engineering Mode- To enter engineering mode- Start machine and then Pull the safety key out and Press Speed Keys +(plus) and –(minus) simultaneously. Count to 3 (three) and push the safety key back. Then release the + and – keys. PO1 should appear on the screen.
Page 25: Motor Cover
Removal /Installation of Parts Motor Cover Removal - Remove Motor cover. Unscrew three 4mm bolts arrowed and then remove inside 4mm bolts arrowed. Repeat for other side. Place all bolts in a secure place. Rear Roller Replacement- Turn off power and disconnect plug from outlet. Remove 5mm screws from side and rear of Frame End Cap.
Page 26: Drive Roller
Remove 6mm Rear Roller Bolt from both sides of roller. Carefully slide the roller out from under the belt. Drive Roller Replacement Tools required- 6mm allen wrench 1. Turn off power and disconnect plug from socket. 2. Remove Motor Cover...
Page 27 3. Loosen the drive belt by turning adjustment bolt for idler pulley 4. Loosen the treadbelt using the rear roller adjustment bolts. Count the number of turns to aid re-assembly.
Page 28 5. Remove the bolt holding the drive roller 6. Slide the Drive Roller out of the frame. Idler pulley arm is still attached. Be careful not to damage drive belt.
Page 29 Side Rail /Traction Strip Replacement- Tools required- 5mm allen wrench, 13mm wrench/socket 1. Remove Motor Cover 2. Remove Rear End Cap 3. Remove two 5mm screws that hold decorative cover. 4. Remove 5mm screw holding from front of side rail. Locate the six (three on each side) 13mm bolts on the underside of the frame that hold the side rail to the frame and unscrew them from side rail.
Page 30 frame cover below Deck Replacement or Flip Tools required-5mm allen wrench, 10 mm open/socket wrench 1. Remove Motor Cover 2. Remove Frame End Cap 3. Remove Side Rails...
Page 31 4. Remove ten 5mm screws from top of deck 5. Remove Deck by sliding out to the side. Reverse procedure to install new deck or flip deck to new surface. 6. When done replacing belt adjust treadbelt tension. See Maintenance section for how to tension Motor Replacement Tools required- 13mm socket wrench,13mm open end wrench, Flat head screwdriver 1.
Page 32: Drive Motor
3. Clip wire ties and disconnect Motor connector from Inverter 4. Mark the idler pulley adjustment bolt (see arrow below) so you can return it to the same tension and then loosen the bolt till there is slack in the drive belt. 5.
Page 33 Drive Belt Replacement Turn off the power and disconnect plug from socket. Remove the front shroud as outlined in section Release drive belt by loosening idler pulley adjustment bolt ( see #4 in Motor Replacement). Remember to mark tension for re-install. Remove Drive Roller (see Driver Roller Replacement) so you can remove Drive Belt.
Page 34 1. Black (fig A)- These attach with a 5mm allen bolt through the top of the deck(fig B) and a 13mm bolt that attached it to the frame on the bottom. 2. Blue Absorber- There are two types of blue absorbers. The first is similar to the black absorbers and connects the same way to the deck (5mm bolt) and the frame (13mm bolt).
Page 35 connect the deck. See picture below. Placement of the absorbers- From the Motor end- Blue with Threads, Empty space, Blue without threads, Blue with threads, empty space, blue with threads, Black with threads, Black with threads. Repeat on opposite side.
Page 36 Treadbelt Replacement 1.Turn off the power and disconnect plug from socket. 2. Remove the Motor Cover. See how to replace Motor Cover 3. Remove Frame End Cap. See how to replace Frame End Caps 4. Remove two Side Rails. See how to replace Side Rails 5.
Page 37 Incline /Elevation Motor Replacement Turn off the power and disconnect plug from socket. Remove the front shroud as outlined in section 7.1. Disconnect elevation harness from Inverter (Fig 1)and clip plastic ties holding wires together. Remove the bolt and nut mounting incline motor with two 16mm Hex wrench (Fig 2). Remove the lower bolt and nut mounting incline motor with a 16mm Hex wrench and an 8mm Allen wrench (Fig 3).
Page 38 Align mark "+" Fig 3 Fig 4 How to Calibrate the Elevation for the L10 Press Start Button and let treadmill start Pull out the Safety key and then push back in Safety key When you see the Version come up on the screen Press and Hold the Incline + and the Speed + buttons until the screen changes to Auto Adjust and then release the buttons.
Page 39 Treadmill will now begin the countdown from 2:50 and auto calibrate. *Caution- The treadmill will incline and decline by itself during this process Inverter/ Control Board Fig 1 Fig 2 1. Unplug treadmill from wall outlet 2. Remove Display wire harness (#1) 3.
Page 40 Upright Remove Motor cover. Unscrew three 4mm bolts arrowed and then remove inside 4mm bolts arrowed. Repeat for other side. Place all bolts in a secure place. Fig C Fig D...
Page 41 Step 1- Bolts to attach the upright go through the frame and are held with 16mm nuts. Remove the nuts and the bolts will slide down. Do not remove bolts you will need them for next step. Do both sides. Step 2- Untie wire tie from the upright.
Page 42 Maintenance- PREVENTATIVE MAINTENANCE SCHEDULE FOR LANDICE L10 TREADMILL Item Daily Weekly Monthly Quarterly Biannually Annually Console Bolts Inspect Frame Clean Power Cord Inspect Display Console Clean Inspect Handrail Handlebar Clean Inspect Front Roller Clean Inspect...
Page 43: Drive Belt
Rear Roller Clean Inspect Emergency Button Test Running Belt Tension Inspect Lubricate Treadbelt Inspect-lubricate if necessary-replace and flip deck if necessary Deck Inspect -flip or replace if replacing treadbelt Drive Belt Clean Inspect Motor Pan Vacuum Lubrication: L10 -Maintenance – Amp Draw Running belts should be lubricated with 1 ounce of silicone (100 centistoke) every 2-3 months or whenever the amperage draw is over 5 amps (220-250 volt power).
Page 44 2. Running belt is deviation to left Tension left bolt or loose right bolt of rear roller with a 6mm Allen wrench as below figure. Left Left Right Right 1.2 Running Belt tension To check if belt tension is correct: Plant your foot on the belt while it is moving at 1mph. If you can feel a slipping sensation then the belt has been stretched and is slipping across the rollers.