Cleanco Compact 45 Owner's Manual
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Cleanco Compact 45 Owner's Manual

Truckmount carpet cleaning equipment
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VERSION AUG 2017

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  • Page 1 VERSION AUG 2017...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS OPERATIONS Table of Contents DRAWING & PARTS LIST Machine Data Log Safety Instructions Front Panels Technical Specifications Water Pumping & Heat Transfer System 17 General Information - With PTI Option Local Water Conditions Chemical Injection System Waste Water Disposal Vacuum System Cleaning Solutions &...

  • Page 3: Machine Data Log

    ADDRESS: PHONE NUMBER: Welcome…and congratulations on the purchase of your Cleanco Truckmount. This instruction manual is a guide for operating and servicing your unit. Read this manual completely before installing or operating this unit. This unit offers you personal convenience. All of your instrumentation and controls have been positioned to give you easy access for operation and daily maintenance.

  • Page 4: Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precautions must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE These symbols mean WARNING or CAUTION. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow these instructions carefully! Read the operator’s manual before installing or starting this unit.
  • Page 5 Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes and clothing. Batteries produce explosive hydrogen gas while being charged. To prevent a fire or explosion, charge batteries only in well ventilated areas. Keep sparks, open flames, and other sources of ignition away from the battery at all times.

  • Page 6: Technical Specifications

    TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Engine speed 1450 rpm (high speed) Water Pump ON Water pump rpm 850 rpm Vacuum pump rpm 2850 rpm Water flow rate 4 GPM (maximum) Water pump pressure 1200 PSI (maximum) 14" Hg/45 - 12” Hg/47 Vacuum relief valve Waste tank capacity 100 gallons (optional 120 gallon)

  • Page 7: General Information

    Cleaning solution has to be injected into the water Cleanco recommends Esteam Cleaning Systems brand flow at the right concentration. name for use in your Cleanco Compact. Also be sure to  Heating system must deliver and maintain proper follow directions of all cleaning solutions, to obtain heat.

  • Page 8: Operating Instructions

    NOTE: Before operating the unit, make sure you are in a save time on emptying recovery tanks Cleanco well-ventilated area. Exhaust fumes from the vehicle recommends that you have a Cleanco C.A.D. (Cleanco contain carbon monoxide and are hazardous to your Auto Drain) installed on your recovery tank.

  • Page 9: De-Flooding

    Close the fill (primer) hose ball valve for approx. 10 seconds. This allows antifreeze to circulate through The Compact 45 & 47 are equipped with a state of the the bypass system. Then open the fill (primer) art Cat plunger pump. Cat pumps are built to last, with...

  • Page 10: Vacuum System

    The recovery tank of the Cleanco Compact incorporates The Cleanco Compact “MAXI HEAT” heat exchangers many unique features to protect your equipment, and are custom built by Cleanco to meet our exacting save you time. The tank is made from 3/16 powdered standards for performance.

  • Page 11: Maintenance

    Maintenance Schedule and record that you have done BI - ANNUAL MAINTENANCE so in this booklet as part of your Cleanco Warranty. It is your responsibility to keep a copy of all repair orders and Change the coolant and flush the receipts that relate to your Cleanco unit and Van.

  • Page 12: Troubleshooting

    IF no lights are on check fuse #30 on  Check chemical jug, ensure there is enough GM’s. chemical.  If unsuccessful see your local authorized Cleanco service center. Water Pulsation  Foreign material in pump valves. Unit Shuts Down Unexpectedly ...
  • Page 15 Tachometer switch located inside the tank automatically turns on and off when the The Blower Speed shows the rpm of the solution level reaches a certain level. Blower. High Pressure Outlets Hour Meter The high pressure solution outlets are the The hour meter records the number of connecting point s for the high pressure hours the unit has run.

  • Page 16: Water Pumping & Heat Transfer System

    Cold water enters the panel through the water wear and tear on the fins. Cleanco would inlet. When the water tank is full the valve will recommend this procedure be done by a Qualified automatically shut off.

  • Page 17: Jet Sizing

    heat exchangers to the “Heat Max P.T.I” where it is channeled through a series of stainless steel tubing. The exhaust heat from the vacuum blower is transferred to the stainless steel tubing, DO NOT FREEZE! UNIT IS IRREPARABLE IF boosting the temperature of the cleaning solution. FROZEN.

  • Page 18: Water Pumping & Heat Transfer System

    WATER PUMPING AND HEAT TRANSFER SYSTEM...

  • Page 19: With Pti Option

    WATER PUMPING AND HEAT TRANSFER SYSTEM (DUAL HEAT EXCHANGER) WITH P.T.I. OPTION...

  • Page 20: Chemical Injection System

    amount of chemical which is adjusted through CHEMICAL INJECTION SYSTEM the metering valve. The chemical injection system utilizes the natural The chemical and water are mixed in the high- inlet draw of the high-pressure pump to move the pressure pump and then forced through the heat chemical into the main pressure stream.

  • Page 21: Vacuum System

    velocity. The air is then filtered and rushes into VACUUM SYSTEM the vacuum pump. The PTO turning an air pump generates vacuum. The vacuum pump compresses and heats the The air is channeled in one side of the vacuum incoming air. The hot discharged air is forced pump, compressed and discharged on the down stream into a silencer for noise abatement.

  • Page 22: Vacuum Pump

    Repeat this process With Roots Synthetic lubricant, perform the until the relief valve opens at 14” Hg on a oil change maintenance every 500 hours or Compact 45 and 12”Hg on a Compact 47. once per year, whichever comes first.

  • Page 23: Pressure Regulator

    Adjustments” section in this manual for details. 2. Using a tensioner wrench rotate the rear of VACUUM HOSES the tensioner to 75° for the Compact 45 or 47. For more information contact your local authorized Cleanco service center. To assure maximum hose life, we recommend that the hoses be washed out with clean water at 3.

  • Page 24: Engine Coolant Replacement

    REPLACING COOLANT: of debris. This should be done at the end of each job. See your authorized Cleanco service center, as special procedures and tools are required. WASTE TANK FLOAT VALVE The float valve in the waste tank shuts the unit down once the waste tank becomes full.

  • Page 25: Troubleshooting

    Fast idle switch is off. Turn switch on. not increase Throttle Module (ETM) See authorized Cleanco service center Water supply is turned off Turn the water supply on or up. Check or the float valve is stuck or for kinks in the water supply hose.
  • Page 26 PROBLEM CAUSE SOLUTION Plugged orifice and/or screen Unplug or replace orifice and/or screen in the cleaning tool. Inlet strainer is clogged. Inspect all lines, remove accumulated debris which is blocking proper flow. Loss of solution Replace and defective hoses. Remove, volume at cleaning inspect, and clean the strainer screen.
  • Page 27 PROBLEM CAUSE SOLUTION Improper throttle adjustment. Adjust throttle to set desired vacuum pressure. Excessive Vacuum Vacuum obstruction. Inspect hoses for obstructions. Vacuum relief valve requires Readjust the vacuum relief valve. adjustment. The strainer at the inlet end of Unclog the strainer. If damaged, the chemical inlet line is replace.
  • Page 28 CLEANCO COMPACT OVERHEAD VIEW...

  • Page 30: Front Panel - Front View

    FRONT PANEL 45 & 47 FRONT VIEW...

  • Page 31: Front Panel - Back View

    FRONT PANEL 45 & 47 BACK VIEW...
  • Page 32 360-207 Guage , Temp 360-125 Chemical Flow Meter, GPH (2-10) 360-131 Guage, Vac Cleanco 360-145 Guage, 2000 PSI Black BMT Cleanco 360-212 Tach/ Blower Speed 400-005 Hex Nut, 1/4" x 20" SS 400-125 Locknut, 8" x 32" Nylon S.S. 400-250 Well Nut, 1/4"...

  • Page 33: Front Panel - Plumbing Assembly

    FRONT PANEL PLUMBING (P. 1)
  • Page 34 FRONT PANEL PLUMBING (P. 2)
  • Page 35 PLUMBING ASSEMBLY (P. 1) PART NO. DESCRIPTION NOTES: 263-040 Hose ASSM, Temp(CV) C-Panel 3/8 X 19-1/2" 360-206 Sender, Temp-Electronic 415-135 FW, 3/8" SS 415-137 FW, 3/8" AN SS 415-155 FW, 1/2" SS 415-156 FW, 1/2" Military 415-157 FW, 1/2" AN SS 415-165 FW, 5/8"...

  • Page 36: Pressure Regulator

    PLUMBING ASSEMBLY (P. 2) 580-015 Q.C. 1/4" Male (Closed) 580-101 Q.C. 1/8" Male Shutoff Q.C. 1/8” Fem Shutoff 580-106 580-110 Q.C. 1/8" Fem (Open) 580-120 Q.C. 1/4" Fem (Open) 580-125 Q.C. 1/4" Male (Open) 580-140 Q.C. 3/8" Fem (Open) 580-145 Q.C.

  • Page 37: Recovery Tank

    COMPACT RECOVERY TANK...
  • Page 38 COMPACT RECOVERY TANK COMPACT 45 & 47 PART NO. DESCRIPTION NOTES: 305-105 Switch, Shut off / CAD 325-303 Power Lock Terminal - Red 325-305 Power Lock Terminal - Yellow 325-320 Power Lock Insert 560-315 Lid, Lint Basket Comp Rec. Tank 560-314 Lid, Filter Comp Rec.

  • Page 39: Baseplate

    COMPACT BASEPLATE 45 & 47 (P. 1)
  • Page 40 COMPACT BASEPLATE 45 & 47 (P. 2)
  • Page 41 COMPACT BASEPLATE 45 & 47 ( P. 1 ) PART NO. DESCRIPTION NOTES: 263-045 Hose Assm 3/8 x 25" 325-230 Blue Ring, 1/8 325-300 Power Lock Terminal - Black 325-315 Power Lock Terminal - Green 325-320 Power Lock Insert 358-112 Roots 45 DSL Blower WHISPAIR CP Baseplate 45 358-122...
  • Page 42 COMPACT BASEPLATE 45 & 47 ( P. 2 ) 465-013 BRKT, Sensor 465-652 Brkt, Tensioner V2 475-305 Gasket, 45 Intake Scoop CP Baseplate 45 475-310 Gasket, 47 Intake Scoop CP Baseplate 47 480-100 Tubing, 1/8" Nylon 480-105 Tubing, 1/4" Nylon 498-080 Plug, 4-1/4”...
  • Page 43 COMPACT BASEPLATE 45 & 47 ( P. 3 ) 575-020 All Flex Hose, 2 7/8" ID CP Baseplate 45 Hose, 3 ½” x 3” Silicone 572-220 CP Baseplate 47 Ducting Hose 4 1/2 ID x 6” 575-038 580-010 Q.C. 1/4" Fem (Closed) 580-015 Q.C.

  • Page 44: Pump Kits

    COMPACT PUMP KITS PART # 516-200 HI TEMP SEAL KIT INCLUDES 7, 8, 9, & 10 PART # 516-205 VALVE KIT INCLUDES 1, 2, 3, 4, 5, & 6...

  • Page 45: Installation Kit

    KIT, INSTALLATION 45 & 47 (P. 1)
  • Page 46 KIT, INSTALLATION 45 & 47 (P. 2)
  • Page 47 KIT, INSTALLATION 45 & 47(P. 1) PART NO. DESCRIPTION QUANTITY Holder Wand 2 Jet (Top & 12” BTM) 220-015 1 Set 220-410 Lock Up Thru Floor Hose Port Vac Hose Blue 2” 5’ 260-238-50 Hose ASSM, 48” HTEXCH - BLUE 263-052 Hose ASSM, 53”...
  • Page 48 KIT, INSTALLATION 45 & 47 (P. 2) 703-506A Decal, Cleanco Universal VR2 703-800 Maintenance Schedule, Cleanco 703-805 Operating Instructions, PTO 759-005 Chemical, Jug, 10LT 760-910 CD, Compact 45 & 47 Owner Manual...

  • Page 49: Dual Heat Exchanger

    DUAL HEAT EXCHANGER...
  • Page 50 DUAL HEAT EXCHANGER PART NO. DESCRIPTION NOTES: 305-070 Switch, High Limit (250F) 315-010 Conduit, Plastic 1/2" 325-230 Terminal ring #10 Blue 325-240 Terminal 90 Fem. x Screw 325-302 Power Lock Terminal Blue 325-320 Power Lock Insert 330-105 Wire 12 Ga. Yellow 400-005 Hex Nut, 1/4 x 20 SS 405-600...

  • Page 51: P.t.i

    P.T.I.
  • Page 52 POST THERMAL INCREASE ( P.T.I.) PART NO. DESCRIPTION NOTES: 263-046 Hose PTI X Panel 3/8 x 18.5" 405-620 CS, 1/4 x 3/4 SS(Hex HD) 415-025 LW, 1/4 SS 415-125 FW, 1/4 SS 490-150 Post Heat Coil 551-005 Valve, Press. Limiter - 1200 PSI 555-024 Bushing, 3/8 M x 1/4 F 555-126...

  • Page 53: Cover & Holder Kit

    COVER & HOLDER KIT...
  • Page 54 COVER & HOLDER KIT PART NO. DESCRIPTION NOTES: 410-130 MS, 8-32 x 1/2 Pan Phil SS 475-100 Gasket, channel 478-010 Insulation, Heat Exchanger Cover Not Shown 498-035 Grommet, Rubber 11/16 499-005 Trim 1/2 Black Decal, Warning – Rotating Machinery 703-225 Not Shown 703-506A Decal, Compact...

  • Page 55: Pto Shaft

    PTO SHAFT...
  • Page 56 PTO SHAFT ASSEMBLY PART DESCRIPTION NOTES: PTO Shaft Assy VR SB 62” 230-362 PTO Shaft Assy VR SB 64” 230-364 PTO Shaft Assy VR SB 67” 230-367 PTO Shaft Assy VR SB 70” 230-370 PTO Shaft Assy VR SB 75” 230-375 365-220 Clutch, 6"...

  • Page 57: Cad Panel Mount Option

    CAD PANEL MOUNT OPTION PART NO. DESCRIPTION NOTES: FW, 1” S.S. 415-195 545-035 Ball Valve 3/4" 555-025 Cap Nut 555-079 Close Nipple 3/4 short 555-144 Coupling, M.Hose to 3/4" FTP 555-222 Elbow 90, 3/4" Street Forged 555-278 Hex Nipple 3/4" 555-400 Hose Barb, 1 Barb x 3/4 MPT 580-170...

  • Page 58: Cad External Option

    C.A.D. EXTERNAL OPTION PAGE 1...
  • Page 59 C.A.D. EXTERNAL OPTION PAGE 2...
  • Page 60 C.A.D. EXTERNAL PARTS LIST PART NO. DESCRIPTION NOTES: 300-065 Motor, 12 volt DC Gear 305-055 Relay 305-105 Switch, External C.A.D. 325-010 Connector, Butt -Yellow 325-205 Terminal Ring 1/4 Blue 325-310 Power Lock Terminal - White 325-315 Power Lock Terminal - Green 325-320 Power Lock Insert 325-500...

  • Page 61: Horizontal F/W Tank

    F/W TANK AQUA STORAGE 120 GALLON...
  • Page 62 F/W TANK AQUA STORAGE 120 GALLON PART NO. DESCRIPTION NOTES: 400-015 Nut, 3/8 x 16 Zinc 400-115 Locknut, 1/4 x 20 Nylon SS 400-125 Locknut, 8 x 32 Nylon SS 400-250 Well Nut,1/4 x 20 Neoprene 405-132 Bolt, 3/8 x 2 SS 405-620 CS, 1/4 x 3/4 SS 410-135...

  • Page 63: Aqua Storage F/W Tank

    F/W TANK AQUA - REEL TANK (125 GAL) P. 1...
  • Page 64 F/W TANK AQUA - REEL TANK (125 GAL) P. 2...
  • Page 65 F/W TANK AQUA - REEL TANK (125 GAL) P. 3 F/W TANK AQUA - REEL TANK (125 GAL) PARTS PART NO. DESCRIPTION NOTES: 235-305 Hose Reel Solution 200' 300-060 Motor, 12V DC 1/3HP 305-125 Switch Momentary 35A 315-035 Cord 325-010 Connector, Butt -Yellow 325-211 Terminal Ring, 5/16"...
  • Page 66 425-140 Clamp, tube 3/4" 545-100 Dump valve, 1-1/2" 555-004 ADPT, 3/8 M x 3/8 F 555-024 Bushing 3/8 M x 1/4 F 555-184 Elbow 45, Street 1/4" 555-186 Elbow 45, 3/8" Street Extruded 555-208 Elbow 90, 1/4" Street Extruded 555-212 Elbow 90, 3/8"...

  • Page 67: Aqua Reel Tank

    CLEANCO 2 – JET WAND (250-055) PART NO. DESCRIPTION NOTES: 400-210 Acorn nut, 1/4 x 20 Zinc 410-015 MS, 1/4 x 1 3/4 RH Rob Zinc 415-020 LW, 1/4 Zinc 435-030 D Handle 480-200 Tubing, 1/4 O.D S.S 535-020 Valve, Para Plate...
  • Page 68 CLEANCO SINGLE – JET WAND (250-065) PART NO. DESCRIPTION NOTES: 400-210 Acorn nut, 1/4 x 20 Zinc 410-015 MS, 1/4 x 1 3/4 RH Rob Zinc 415-020 LW, 1/4 Zinc 435-030 D Handle 480-200 Tubing, 1/4 O.D S.S 535-020 Valve, Para Plate...
  • Page 69 30”SWIVEL STAIR TOOL (255-110) PART NO. DESCRIPTION NOTES: 435-030 D Handle Vinyl Grip 1 1/2" x 6” Black 555-200 555-184 Elbow 45, Street 1/4" 535-110 Valve ASSY 538-110 Valve Repair Kit 580-117 QC 1/8 Male & Female (Close) 561-075 9503 Vee Jet 538-322 Spacer, Jet (538-322) 555-272...
  • Page 70 40”STAIR TOOL (255-115) SPECIAL ORDER PART NO. DESCRIPTION NOTES: 435-030 D Handle Vinyl Grip 1 1/2" x 6” Black 555-200 555-184 Elbow 45, Street 1/4" 535-115 Valve ASSY 555-108 Comp Fitting 1/4 x 1/4 MPT Tubing, 1/4 O.D S.S (18”) 480-200 555-116 1/4 x 1/4 Comp Fitting...
  • Page 71 HAND TOOL (VR) NO DRIP 3” (255-070) PART NO. DESCRIPTION NOTES: 538-205 Valve Hanger 535-105 Valve ASSY 538-025 Valve Repair kit 1/8” x 1/4" Comp Fitting 555-106 562-100 Tee Jet 11002 564-250 Jet Retainer Plate & Hardware 566-020 Handle Detailer 580-015 Q.C 1/4 Male (close)

  • Page 72: Wand 2 Jet

    WAND 1-3/4 S-BEND 4-JET (250-017) PART NO. DESCRIPTION NOTES: 400-148 Locknut 4 x 40 Nylon S.S 435-022 Handle, Wand 1-3/4 Tube 480-200 Tubing 1/4 S.S 535-011 Valve Angle (c/w trigger) 540-015 Repair kit 564-060 Manifold 2 jet S-Bend 555-108 Comp Fitting 1/4 x 1/4 553-201 Vinyl Grip, 1-3/4 x 6 561-003...

  • Page 73: Stair Tool 30" Swivel

    STAIR TOOL 36” S-BEND (255-116) PART NO. DESCRIPTION NOTES: 400-148 Locknut 4 x 40 Nylon S.S 435-021 Handle, Wand 1.5 Tube 480-200 Tubing 1/4 S.S 535-012 Valve Angle Brass (c/w trigger) 540-015 Repair kit 555-108 Comp Fitting 1/4 x 1/4 553-200 Vinyl Grip, 1-1/2 x 6 561-130...

  • Page 74: Stair Tool 40

    TITANIUM WAND 3 JET S-BEND TM 2" (250-050) PART NO. DESCRIPTION NOTES: 552-050 Wand Glide Kit 561-001 Vee Jet, 1/8 8001 SS 560-006 Jet screen/ Strainer/ Check 1/8 535-115 Valve 800 PSI 555-184 Elbow 45, Street 1/4" 553-210 Vinyl Grip, 2" x 6" Black 435-032 Handle, Wand 2"...

  • Page 75: Upholstery Tool 3

    CLEANCO COMPACT ELECTRIC WIRING (P. 1)

  • Page 76: Wand 1 ¾" S-Bend 4 Jet

    CLEANCO COMPACT ELECTRIC WIRING (P. 2)

This manual is also suitable for:

Compact 47

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