Table of Contents
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03250473
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GB
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Operating instructions
Burners for gas
ZIO 65, ZIO 00
Contents
Burners for gas ZIO 65, ZIO 00 . . . . . . . . . .
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the usage . . . . . . . . . . . . . . . . . . . . .
Installation in a burner quarl . . . . . . . . . . . . . . . . 3
Burner with attachment tube . . . . . . . . . . . . . . . 3
Installation on the furnace . . . . . . . . . . . . . . . . . 4
Air connection, gas connection . . . . . . . . . . . . . 4
Installing the burner insert . . . . . . . . . . . . . . . . . 5
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Preparing commissioning . . . . . . . . . . . . . . . . 6
Determining the flow rates . . . . . . . . . . . . . . . . . 6
Notes on the flow rate curve . . . . . . . . . . . . . . . 6
Restrictors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hot-air compensation . . . . . . . . . . . . . . . . . . . . 7
Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . 8
Igniting and adjusting the burner . . . . . . . . . . . . 8
Tightness test. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cooling air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Blocking and recording the settings . . . . . . . . . . 9
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 0
Assistance in the event of malfunction . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical data . . . . . . . . . . . . . . . . . . . . . . . .
Logistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Declaration of Incorporation. . . . . . . . . . . . .
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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www.docuthek.com
Safety
Please read and keep in a safe place
Please read through these instructions
carefully before installing or operating. Following the
installation, pass the instructions on to the opera-
tor. This unit must be installed and commissioned
in accordance with the regulations and standards
in force. These instructions can also be found at
www.docuthek.com.
Explanation of symbols
• , , , ... = Action
▷
= Instruction
Liability
We will not be held liable for damage resulting from
non-observance of the instructions and non-com-
pliant use.
Safety instructions
Information that is relevant for safety is indicated in
the instructions as follows:
DANGER
Indicates potentially fatal situations.
WARNING
Indicates possible danger to life and limb.
CAUTION
Indicates possible material damage.
All interventions may only be carried out by qualified
gas technicians. Electrical interventions may only be
carried out by qualified electricians.
Conversion, spare parts
All technical changes are prohibited. Only use OEM
spare parts.
Changes to edition .
The following chapters have been changed:
-
Checking the usage
-
Installation
-
Preparing commissioning
-
Technical data
-
Logistics
-
Declaration of Incorporation
GB-1
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Summary of Contents for Kromschroder ZIO Series
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Page 1: Table Of Contents
Safety 03250473 Please read and keep in a safe place www.docuthek.com Please read through these instructions Operating instructions carefully before installing or operating. Following the Burners for gas installation, pass the instructions on to the opera- ZIO 65, ZIO 00 tor. -
Page 2: Checking The Usage
Part designations Checking the usage Burner for heating industrial thermoprocessing equip- ment. For installation in a burner quarl or for use with an extended, heat-resistant burner tube. For natural gas, town gas and LPG. Other types of gas on request. This function is only guaranteed when used within the specified limits –... -
Page 3: Installation In A Burner Quarl
Flat flame burner quarl Installation Installation in a burner quarl Conical burner quarl ▷ For industrial furnaces and kilns and for burning in an open combustion chamber. ▷ Control: High/Low, High/Low/Off, continuous (limited control range). ▷ For industrial furnaces and kilns and for burning ▷... -
Page 4: Installation On The Furnace
▷ Install flexible tubes or bellows units to prevent Hot-air generation: mechanical stress or transmission of vibration. ▷ Ensure that the seals are undamaged. DANGER Risk of explosion! Ensure the connection is gas- tight. For connecting to ANSI/NPT connections: ▷ An adapter set is required for connection to ANSI/ NPT, see page 12 (Accessories). -
Page 5: Installing The Burner Insert
Installing the burner insert Ionization electrode I ▷ The burner insert can be rotated to the required ▷ Install the ionization cable well away from mains position in increments of 90°. cables and interference from electro-magnetic ▷ Insert the gas housing gasket between the sources and avoid external electrical interference. -
Page 6: Preparing Commissioning
▷ L : Minimum air requirement in m Preparing commissioning (SCF/SCF) Safety instructions • Use the lower calorific value H ▷ Arrange the adjustment and commissioning of ▷ Information on the gas quality supplied can be the burner with the system operator or manu- obtained from the competent gas supply com- facturer. -
Page 7: Restrictors
▷ As not all the effects caused by the equipment atm. are known, setting the burner using the pressure atmospheric values is only approximate. It is possible to set pressure. the burner precisely by measuring the flow rates or flue gas. Restrictors ▷... -
Page 8: Commissioning
Commissioning Igniting and adjusting the burner WARNING Ensure adequate ventilation of the furnace chamber before each burner start! ▷ The burner housing will become hot during op- eration with preheated combustion air. Provide protection against accidental contact as required. Loosen the •... -
Page 9: Tightness Test
Setting the high-fire rate: Cooling air ▷ While the burner is switched off and depending • Set the air and gas circuit of the burner to high fire while continuously monitoring the flame. on the furnace temperature, there must be a cer- ▷... -
Page 10: Maintenance
Checking the burner Maintenance We recommend that a function check is carried out every six months. WARNING Risk of burning! Outflowing flue gases and burner components are hot. Check the ionization and ignition cables. Measure the ionization current. ▷... -
Page 11: Assistance In The Event Of Malfunction
0 When the furnace chamber has cooled down, Assistance in the event of check the burner tube and burner quarl through malfunction the furnace flange. New gas DANGER housing Electric shocks can be fatal! Before working on gasket. possible live components, ensure the unit is discon- nected from the power supply. -
Page 12: Accessories
? Burner performs a fault lock-out after burn- Accessories ing faultlessly in normal operation? ! Incorrect gas and air flow rate settings. Ceramic paste • Check the gas and air pressures. ! No ignition spark is created. • Check the ignition cable. •... -
Page 13: Logistics
Storage temperature: -20°C to +40°C. Declaration of Incorporation Burner Weight* [kg] according to 2006/42/EC, Annex II, No. 1B ZIO 165 The product ZIO is a partly completed machine pur- ZIO 200 suant to Article 2g and is designed exclusively for * Shortest overall length. -
Page 14: Certification
Certification Approval for Russia Certified by Gosstandart under Technical Regulations. Approved by Rostekhnadzor (RTN). Contact If you have any technical questions, please contact Elster GmbH your local branch office/agent. The addresses are Postfach 28 09, D-49018 Osnabrück available on the Internet or from Elster GmbH. Strotheweg 1, D-49504 Lotte (Büren) T +49 541 1214-0 We reserve the right to make technical modifications...
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