AerWay AWATS-100-AG-4 Owner's/Operator's Manual

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AWATS TOPDRESS SEEDER

OWNER / OPERATOR

M A N UA L

XL‐AW75653 Rev C

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Summary of Contents for AerWay AWATS-100-AG-4

Page 1 AWATS TOPDRESS SEEDER OWNER / OPERATOR M A N UA L XL‐AW75653 Rev C ...
Page 2: Table Of Contents
Torque Chart ………………………………………………………………………………………………………………………………..……….16 SAF‐Holland Companies/ AerWay a achments ……………………………………………………………..………………….….17 1-800-457-8310 www.aerway.com · aerway@aerway.com SAF-HOLLAND Canada Limited - Norwich Facility 20 Phebe St., Norwich, Ontario N0J 1P0 Tel: 1-519-863-3414 · Fax: 1-519-863-2398 SAF-HOLLAND Canada Limited - Surrey Facility 17909 Roan Place, Surrey, B.C. V3S 5K1 Tel: 1-800-457-8310 ·...
Page 3: Introduc On
Introduc on Dear Customer: Welcome to the AerWay family. The AerWay is designed, manufactured and sold by the SAF‐HOLLAND Group of Companies. The SAF‐ HOLLAND Group is a world wide organiza on with manufacturing facili es in North America, and around the globe. Farmers on every con nent in the world now beneﬁt from the patented AerWay’s unique ability to sha er the soil ver cally and horizontally as it twists its way through the ground. The SAF‐Holland Group welcomes you to the worldwide AerWay family of sa sﬁed users. Your new AerWay is designed to meet your agricultural conserva on llage and aera on requirements. Its ease of opera on and low maintenance requirements will give you many years of trouble free opera‐ on. Make certain that you read and understand the important instruc ons for assembly, adjustments, opera‐ on and maintenance contained in this manual. If there are any instruc ons that you do not fully under‐ stand, contact either your dealer or SAF‐HOLLAND personnel for clariﬁca on prior to using the unit. When in need of replacement parts, please inform your AerWay dealer of the model and serial number of your AerWay. The serial number is stamped on the top surface of the cross tube on the main frame. Regular preventa ve maintenance will keep your AerWay in proper opera ng condi on, and provide you ...
Page 4: Warranty Process
Warranty Warranty Process In the event of a poten al warranty claim, be sure to iden fy and record the AerWay Model Number (example: AWST150‐ALX3‐CCT) and Serial Number (example: 92 09 365 0001). The end user or servicing dealer should complete the Customer Service Request form (XL‐AW‐N‐74971‐A), shipped with this manu‐ al, and Fax or Mail a copy to your nearest SAF‐HOLLAND/AerWay loca on listed on page 17. SAF‐HOLLAND’s policy is to review all warranty claims and applicable informa on prior to the processing of that claim. If parts are required to be returned to a SAF‐Holland loca on for inspec on and analysis, a return number will be assigned. This number must be iden ﬁed on the part(s) and the shipping paper work. Claims will be resolved in a mely manner, once all informa on is provided and the parts or prod‐ uct have been inspected. If replacement part(s) or product is required immediately, contact your local AerWay dealer or one of the four AerWay SAF‐HOLLAND loca ons listed on page 2. The part(s) or product will be expedited to the end user and invoiced. If the warranty claim is accepted, the account will be credited accordingly. Serial Number Logic AWST150‐ALX3‐CCT PP YY DDD NNNN PP ‐ Plant: Norwich, Ontario, Canada ‐ 92 YY ‐ Year: 2009 ‐ 09 2010 ‐ 10 DDD ‐ Day of Year: Jan 15 ‐ 015 Dec 31 ‐ 365 (non leap year) NNNN ‐ Sequen al number ...
Page 5: Aerway Warranty
Warranty AerWay Warranty SAF‐HOLLAND warran es all AerWay products manufactured by it, when properly applied and installed, to be free from defects in material and workmanship under normal use and service for a period of one (1) year from the date of manufacture. This warranty is void with respect to any product which has been altered from its manufactured condi‐ on, such as inten onal modiﬁca on, accident, corrosion, misuse, failure to provide necessary and rea‐ sonable maintenance and is exclusive of normal wear. This warranty does not cover ne wear or break‐ age due to unfavorable soil condi ons. If any AerWay or AerWay component part is found to have a defect in material or workmanship, SAF‐ HOLLAND will cover the cost to repair or replace the product or part. SAF‐HOLLAND will provide a rea‐ sonable allowance for removal, and repair or replacement, and will provide parts or reimbursement at the acquisi on cost, provided that this does not exceed the suggested amount. All product or parts covered by this warranty must be made available to SAF‐HOLLAND and/or returned for review and evalua on. Authoriza on from SAF‐HOLLAND must be obtained prior to returning any product or parts, with freight charges prepaid. SAF‐HOLLAND shall not be liable, in any event, for proximate, consequen al, special or other damages, including, but not limited to, damages for loss of produc on, loss of proﬁt, loss of opportunity, or injury to persons or property arising out of any breach of this warranty. This warranty does not suggest nor imply suitability for any par cular applica on, nor expected life span of the product in any par cular way. ...
Page 6: Part Number Logic
Part Number Part Number Logic A W A T S ‐ 1 0 0 ‐ A G ‐ 4 ‐ H C CAPACITY CODE (BLANK) ‐ Standard Capacity HC ‐ High Capacity TINE QUANTITY CODE 3 ‐ Three nes per row (3‐Tine Stars) 4 ‐ Four nes per row (4‐Tine Stars) TINE SPACING CODE (DASH) ‐ 7.5” spacing between nes on rollers X ...
Page 7: Operator Safety Instruc Ons
CAUTION: Turn oﬀ all machinery. DANGER: AerWay nes are sharp and, if carelessly handled or improperly used, can cause serious injury or death. 7. No riders should be permi ed on the tractor. Never allow anyone to ride on the AerWay implement at any me. 8. Do not a empt to remove obstruc ons or clear debris while the AerWay is in mo on. 9. Hands, feet, clothing and other objects must be kept away from all moving parts. 10. Warning and informa on signs posted provide important informa on for safe opera on; they should not be removed. 11. Observe the safety instruc ons given by the manufacturer of other equipment a ached. 12. Work only with safe access, e.g. Holders and Hook on Ladders. 13. When not in use the AerWay 3‐Point model should have the jacklegs extended down and pinned with the safety clip pins engaged. This will prevent the implement from pping when detached from the tractor. I T ...
Page 8: Safety And Warning Decals
Safety Safety and Warning Decals  These decals must be installed and kept visible and legible.  Failure to install decals or pain ng over them could result in unsafe opera on. 4 1 2 3 ITEM NUMBER 1 2 3 4 ORANGE RED ROTATING CAUTION DESCRIPTION REFLECTIVE TAPE REFLECTIVE TAPE TINES DECAL DECAL PART NUMBER XB‐56515 XB‐56514 XB‐64229 XB‐64228 AWS / AWX QTY: 2 QTY: 2 QTY: 2 QTY: 1 XL‐AW75653 Rev C Amendments and errors reserved © SAF‐HOLLAND Canada Limited ‐ Norwich Facility 8 ...
Page 9: Opera Ng Instruc Ons
Opera on Opera ng Instruc ons 1. Completely retract support legs a er li ing the AerWay using the tractor hydraulic system. 2. Lower the AerWay to the ground to engage the nes into the ground. Add ballast to the weight tray of the AerWay un l the desired depth of ne penetra on into the ground is achieved. The soil type, moisture content and the amount of compac on present will determine the amount of the ballast weight required. Maximum 700 pounds per foot of AerWay width. 3. The weight used as ballast must be properly ﬁ ed and secured to the frame. 4. With the nes engaged into the ground at full working depth; adjust the top link posi on un l the AerWay frame is parallel to the ground. 5. Excessive stony condi ons could result in ne and roller damage. In this case it may be necessary to reduce the ballast. 6. Drive the tractor at speeds which are safe (tractor stability & steering ability is maintained) and com‐ fortable. CAUTION: Excessive tractor speed or radical opera on when turning can endanger vehicle ...
Page 10: Recommended Maintenance
M R I Inspect nes for signs of excessive wear or breakage prior to opera on. Re‐torque ne bolts to 90 ‐lbs plus a half turn, a er 10 hours of opera on from ini al start‐up. Verify torque on the ne bolts a er eve‐ ry 30 hours of opera on and adjust if required. If nes are worn excessively, damaged or broken, replace them as quickly as possible to ensure the prop‐ er and eﬃcient opera on of the AerWay implement. Refer to pages 12 and 13 for further instruc ons. ...
Page 11 Ballas ng/Speciﬁca ons AWATS Concrete Ballas ng AWM AerWay Ballasting PULL TYPE AERWAYS AW-BLK550-02 AW-BLK750-02 TOTAL BLOCK GROSS WEIGHT MODEL NUMBER QUANTITY QUANTITY WEIGHT WEIGHT PER FOOT 700 lbs AWATS‐100‐AG‐4 ‐ 5 x 750 lbs 3750 lbs 7000 lbs AWATS‐100‐AG‐4‐HC ‐ 5 x 750 lbs 3750 lbs 7000 lbs 700 lbs “X” 26.00” AWATS‐100* Five 750 lb Blocks AW‐BLK550‐02: 550 lb ballast block ...
Page 12: Sha Er Ne Replacement
Tine Replacement Sha er ne Replacement  Ensure that rings are not bent and bolt holes are not elongated.  Always clean all ma ng surfaces free of dirt and contamina on. 1. Assemble the roller as shown below with the ne between the clamping rings with washers under the bolt head and nut. 2. Install the nes in the orienta on shown below. Note: The stamp “AerWay” on the ne will be poin ng towards the outside of the AerWay. See the diagram below. 3. The moun ng rings are indexed around the roller sha so the nes appear in a spiral pa ern when viewed from the end of the roller. Be sure to make note of the pa ern on each roller before remov‐ ing the old nes and to install the new nes in that same pa ern. Refer to page 13 for details. 4. Torque the locknut to 90 Ft‐Lbs then con nue turning nut an addi onal ½ turn. LEAN OF TINE LEAN OF TINE Front View ...
Page 13 Tine Replacement Sha er ne Replacement‐ Helix  Ensure that rings are not bent and bolt holes are not elongated.  Always clean all ma ng surfaces free of dirt and contamina on. 1. The Tines are indexed around the roller sha so the they appear in a spiral pa ern or helix when viewed from the end of the roller. The direc on of this helix is essen al to the proper func on of your AerWay. Be sure to make note of the pa ern on each roller before removing the old nes and to install the new nes in that same pa ern as shown below. 2. Once the proper helix has been established for one ne per row, mount the remaining nes ensuring the nes in each row are equally spaced around the rings. There may be un‐used holes in each ring depending upon how many nes per star are used. 3. Refer to Pages 11 for the required roller for each loca on on your AerWay . “‐02” Roller (XA‐75455‐02 Tine, RH Helix) “‐01” Roller (XA‐75455‐01 Tine, LH Helix) XL‐AW75653 Rev C Amendments and errors reserved © SAF‐HOLLAND Canada Limited ‐ Norwich Facility 13 ...
Page 14: Common Parts
Replacement Parts Common Parts XB‐64942 (SWIVEL JACK,5000#) XB‐53990 (JACK LEG PIN XA‐53271 XA‐53308 XB‐53989 (PIVOT PIN ASSY) (PIN,CAT II,1‐1/8" X 7"LG.) (CLIP PIN) XB‐21‐S‐375‐2500P XB‐53987‐01 (PIN, SPRING 3/8" X 2‐1/2") (LYNCH PIN, 1/16") XA‐66242‐22900 (HOSE ASSY,229.00"LG) XA‐75052‐P (PIN, °1.25", 6.25" OAL) XA‐66229 XB‐1108 (TOP LINK) (3/8” HARDENED WASHER) XF‐01‐038C5‐150P (HHCS, 3/8” X 1.50”, GR. 5) XF‐31‐038C5‐P (3/8” LOCKNUT, GR. 5) XA‐63317 (HOSE CLAMP) XB‐T‐45 XA‐65275 (1/2” LOCKWASHER, GR. 5) (CYLINDER LOCK OUT) XF‐21‐050F5‐P (1/2”‐20 HEXNUT, GR. 5) ITEM #1 XB‐63440 (CLEVIS PIN,1",5"LG) XB‐53946 (HAIR PIN ‐ 3/16" DIA.) ...
Page 15 Replacement Parts ITEM #1 (LINEAR APPLICATOR) Common Parts XF‐01‐050C8‐150P (HHCS, 1/2” X 1.50”, GR. 8) XF‐41‐050‐8P (1/2” HARDENED WASHER) XB‐75135 XF‐31‐050C8‐P (ELECTRIC DRIVE, 12V, 1/8 (1/2” LOCKNUT, GR. 8) HP, WITH GUARD) XA‐74965‐B (CLAMP PLATE) XB‐75143 (STEEL CLAMP, 15/16") ITEM #2 (DEFLECTOR) XF‐01‐038C5‐250P XA‐75566 (HHCS, 3/8” X 2.50”, GR. 5) (WIRE ROPE, 1/8" DIA X 12" LG) XB‐1108 **NOT SHOWN** (3/8” HARDENED WASHER) ITEM #3 XF‐31‐038C5‐P (SPREADER BAR) (3/8” LOCKNUT, GR. 5) ITEM # AWATS‐100‐AG‐4 AWATS‐100‐AG‐4‐HC 1 XB‐75119 XB‐76342 2 XA‐75136‐04 XA‐76336‐01 3 XA‐75061‐04 ...
Page 16: Torque Chart
Torque Chart Torque Chart SAE GRADE 8 SAE GRADE 8 COARSE THREAD FINE THREAD CLAMP ...
Page 17 SAF‐HOLLAND COMPANIES SAF‐HOLLAND Companies 1-800-457-8310 www.aerway.com · aerway@aerway.com SAF-HOLLAND Canada Limited - Norwich Facility 20 Phebe St., Norwich, Ontario N0J 1P0 Tel: 1-519-863-3414 · Fax: 1-519-863-2398 SAF-HOLLAND Canada Limited - Surrey Facility 17909 Roan Place, Surrey, B.C. V3S 5K1 Tel: 1-800-457-8310 · Fax: 1-604-574-0244 SAF-HOLLAND USA Inc.

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Awats-100-ag-4-hc