Hydro Action AP-500 Operation & Maintenance Manual
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Hydro Action AP-500 Operation & Maintenance Manual

Aerobic treatment units
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  • Page 2 Section 1.0 Plant Routine Inspection and Service Instructions Section 2.0 Operating Instructions Section 3.0 Teflon Diffuser Inspection Section 4.0 Plant Troubleshooting Guide ® Section 5.0 Hydro-Action AP-Series Plant Specifications Section 6.0 Process Description Section 7.0 Safety Appendix 1: OPS Explanation Guide ®...
  • Page 3 The AP Series Aerobic Treatment Units (ATUs) will be providing yourself with the best on-site ® are now available through Hydro-Action wastewater treatment and service. We invite Please read this introduction before reviewing you to share in our pride of the AP Series this manual.
  • Page 4 Using a garden hose, spray a high-pressure ® pieces of sponge. Refer to the Hydro-Action stream of water into clarifier, breaking up any Plant Condition Chart, section 4.12. remaining floating solids. Clean any over spray from the general area.
  • Page 5 If such a location cannot ® tank (if included). This is usually be avoided, call Hydro-Action for technical necessary every two (2) to six (6) years. advice.
  • Page 6 (if included), being installation. At the time of inspection the plant ® sure to reinstall and tighten the Hydro-Action will be checked for proper operation. If a tamper-resistant screws to prevent plant entry problem exists, service will be performed at no of unauthorized personnel.
  • Page 7 • The plant will not perform to its fullest Note: Whenever a high pressure condition capabilities if volumetric overload is allowed to ® exists in the Hydro-Action diffuser airline occur. This occurs whenever excessive water, assembly it is usually due to a blockage. This...
  • Page 8 1.0. Compare your findings alarm. This problem left uncorrected will lead to ® with the conditions given in the Hydro-Action system failure and improper wastewater Plant Condition Chart, section 4.12. Follow the treatment and therefore requires immediate recommended actions required to return the attention.
  • Page 9 The most common are leaky toilets or faucets. Only sanitary waste (sinks, ® tubs, washing machines, toilets, etc.) should be allowed in the Hydro-Action plant. To check if excess water is entering the plant, observe plant discharge point when house facilities are not in use.
  • Page 10 ® SECTION 5.0 Hydro-Action AP Series Plant Specifications. Plant Capacities LPA- Model AP-500 AP-600 AP-750 1000 1500 Design Flow (Gallons/Day) 1000 1500 CBOD (Pounds/Day) 1.25 1.25 1.50 1.88 2.50 3.75 CBOD (mg/l) TSS (mg/l) Hydraulic Capacity (Gallons) Aeration Compartment 1002...
  • Page 11 6.5: The technology used in the Hydro- ® Action plant allows it to produce excellent ® 6.1: The Hydro-Action AP Series effluent quality, which thereby meets all individual wastewater treatment plant is a ANSI\NSF International Standard 40 class I and the Environmental Protection Agency’s...
  • Page 12 • If a wastewater spill or leak occurs in a yard, flush area with plenty of clean water and disinfect. If a spill or leak occurs in the house, clean with a dilute solution of bleach. • Treated effluent from a Hydro- Action ®...
  • Page 13 ® Appendix 1: OPS Explanation Guide ® breakers, separate disconnect switch (which cuts off 50-11 Series OPS Gravity power to all electrical components) with an optional lockout feature and a 24 hr. timer. It requires a single ® This OPS provides total control of the aerobic unit circuit 120 volt / 30 amp feed.
  • Page 14 AP Series ATU’s have several approved types of compressor pumps ® The Hydro-Action ® available. NSF has approved these models and by no means does Hydro-Action condone the ® use of any other replacement pump not included on this list. Hydro-Action uses three which are;...
  • Page 15 Appendix 3: Technical Manual for Timers Grasslin 24 Hr. Timer Omeron Micro-Dose Timer...
  • Page 16 FM/1 Series Time Switches APPLICATIONS The FM/1 series of time switches are designed for control of heating, ventilating, air conditioning, refrigeration, lighting, security, circulating pumps, spas or any electrical load requir- ing 24-hour or 7-day scheduling. WIRING Verify input voltage stated on back of unit. Use 1/4” quick con- nects and make connections in accordance with the wiring diagram shown and applicable code requirements.
  • Page 17 PROGRAMMING WITH MANUAL Dimensions OVERRIDE SWITCH FM/1 synchronous/quartz AUTOMATIC MODE In order to operate the time switch module in the automatic mode, the manual switch must be in the center position (auto- matic) - see diagram. MANUAL MODE With the manual switch selector lever the selected programs can be overridden.
  • Page 18 Electromechanical Timer Modules FM/1 Series 24 Hour, 7 Day APPLICATION: The FM/1 series electromechanical timer modules are designed to be placed inside a machine control panel, circuit board, or other equipment . It offers up to 21A switching designed for control of heating, ventilating, air conditioning, refrigeration, lighting, security, circulating pumps, spas or any electrical load requiring 24-hour or 7-day scheduling .

  • Page 19: Ordering Information

    Solid-state Twin Timers H3CR-F DIN 48 × 48-mm Twin Timers • Wide power supply ranges of 100 to 240 VAC and 48 to 125 VDC respectively. • ON- and OFF-times can be set independently and so combinations of long ON- or OFF-time and short OFF- or ON- time settings are possible.
  • Page 20 H3CR-F ■ Accessories (Order Separately) Name/specifications Models Flush Mounting Adapter Y92F-30 Y92F-73 Y92F-74 50 cm (l) × 7.3 mm (t) Mounting Track PFP-50N 1 m (l) × 7.3 mm (t) PFP-100N 1 m (l) × 16 mm (t) PFP-100N2 End Plate PFP-M Spacer PFP-S...
  • Page 21 H3CR-F ■ Ratings Rated supply voltage (See notes 1, 2, and 3.) 100 to 240 VAC (50/60 Hz),12 VDC, 24 VAC/DC (50/60 Hz), 48 to 125 VDC Operating voltage range 85% to 110% of rated supply voltage; 90% to 110% with 12-VDC models Power reset Minimum power-opening time: 0.1 s Power consumption...
  • Page 22 H3CR-F ■ Life-test Curve 10,000 5,000 1,000 Reference: A maximum current of 0.15 A can be switched at 125 VDC (cosφ = 1) 30 VDC L/R = 7 ms and a maximum current of 0.1 A can be switched if L/R is 7 ms. In both cases, a life of 100,000 operations can be expected.
  • Page 23 H3CR-F Operation ■ Timing Chart : ON set time : OFF set time Operating mode Timing chart Flicker OFF start 0.1 s min. Power indicator Not lit indicator Not lit Output Output Flicker ON start 0.1 s min. Power indicator Not lit indicator Not lit...
  • Page 24 H3CR-F Dimensions Note: All units are in millimeters unless otherwise indicated. H3CR-F 66.6 17.4 H3CR-FN 52.3 H3CR-F-300 H3CR-FN-300 44.8 × 44.8 37 dia. 14 dia. R1.3 11 pins 17.4 66.6 H3CR-F8 52.3 H3CR-F8N H3CR-F8-300 H3CR-F8N-300 44.8 × 44.8 37 dia. 14 dia.
  • Page 25 Safety Precautions for All Timers Refer to the Safety Precautions for individual Timers for precautions specific to each Timer. • Normal operation may not be possible in locations subject to !WARNING sulfidizing gas, such as in sewer systems or waste incinerators. OMRON does not market any Timers or other control devices for The following Timers contain lithium batteries that are operation in atmospheres containing sulfidizing gas.
  • Page 26 Correctly Handling Input Signals Other Precautions • Confirm that you have the correct model before using it. Malfunction due to noise may occur if input wiring is placed in the same duct or conduit as power lines or high-voltage lines. Separate •...
  • Page 27 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specifi...
  • Page 28 Appendix 4: Electrical Controls Schematics SPI Panels: Used ’08 to Present Model 11 Electrical Controls Schematics............EC-11 / CP-11 Model 20 Electrical Controls Schematics............EC-20 / CP-20 Model 30 Electrical Controls Schematics............EC-30 / CP-30 Model 32 Electrical Controls Schematics............EC-32 / CP-32...
  • Page 42 Appendix 5: Drawings AP 500 ATU……………………….................... LPA 500 ATU……………………….................... AP 600 ATU……………………….................... AP 750 ATU……………………….................... AP 1000 ATU……………………….................... AP 1500 ATU………………………....................
  • Page 43 PIPE, .50 PVC SCH40 (1) 5" LONG 180103 ELL, .50 90° PVC SCH40 GROMMET, 1/2" ADAPT-A-FLEX 240058 AKC10052-A HYDRO-ACTION, PLATFORM DARK GREEN 200094 SCREW, 1.50" X #12 SELF-TAPPING RISER, TANK 24" X 6" PL 241022 200059 SCREW, 1" #10 SELF-TAP PPH SS AKR30505 CONSEAL, 1/2"...
  • Page 44 PIPE, .50" PVC SCH40 (1) 3" LONG 180103 ELL, .50 90° PVC SCH40 GROMMET, 1/2" ADAPT-A-FLEX 240058 HYDRO-ACTION, PLATFORM BLACK/GREEN AKC10052-A SCREW, 1 1/2" X #12 SELF-TAP PPH SS RISER, TANK 24 X 6 PL 241022 200059 SCREW, 1" #10 SELF-TAP PPH SS AKR30505 CONSEAL, 1/2"...
  • Page 45 ASSEMBLY, DIFFUSER 3 DROP 180114 PIPE, .50 PVC SCH40 (1) 5" LONG 240058 GROMMET, 1/2" ADAPT-A-FLEX HYDRO-ACTION, PLATFORM DARK GREEN AKC10052-A 200094 SCREW, 1.50" X #12 SELF-TAPPING 241022 RISER, TANK 24" X 6" PL SCREW, 1" #10 SELF-TAP PPH ZINC...
  • Page 46 ASSEMBLY, DIFFUSER 3 DROP AP750 180114 PIPE, .50 PVC SCH40 (1) 5" LONG 240058 GROMMET, 1/2" ADAPT-A-FLEX HYDRO-ACTION, PLATFORM DARK GREEN AKC10052-A 200094 SCREW, 1.50" X #12 SELF-TAPPING 241022 RISER, TANK 24" X 6" PL SCREW, 1" #10 SELF-TAP PPH ZINC...
  • Page 47 I-I2 J-J5 A4-A8 Ø82 K-K1 L-L1 Ø21 Ø20 3 70" H-H2 Ø79 Ø85 BILL OF MATERIALS QTY: ITEM DESCRIPTION AP1000, W/ PLATFORM COMPLETE HA-AP1000-P TANK, BODY AP1000-P 180038 180032 DOME, AP1000-P 180043 CONE, POLY AP1000 SCREW, 5/16" X 2" HWH SDS 410 200095 760068 BOLT, 3/8"-16 X 1 1/2"...
  • Page 48 J-J2 K-K5 A3-A8 Ø91 I-I1 L-L1 Ø82 FLOW LINE Ø21 Ø20 Ø75 Ø94 Ø88 87 1 BILL OF MATERIALS ITEM DESCRIPTION QTY: AP1500G, SYSTEM COMPLETE HA-AP1500G 180040 TANK, BODY AP1500 180053 DOME, AP1500 CONE, FIBERGLASS AP1500G 180045 200095 SCREW, 5/16" X 2" HWH SDS 410 760068 BOLT, 3/8"-16 X 1 1/2"...
  • Page 49 Appendix 6: Misc. Forms & Documents Do’s and Don’ts……………………………………………………………………………………… Suggested Initial Service Contract................... Suggested Service Call Procedure..................Service Technician Checklist....................Installation Checklist........................ Limited Warranty........................Warranty Registration......................Proper use of the Sludge Judge....................Compressor Conversion Instructions……………………………………………………………….. Compressor Serial Number Location………………………………………………………………..
  • Page 50 ’s AND DON’T HOME AEROBIC SYSTEM from Small Flows, Fall, 1999 Volume 13, No. 4 DON’T: 1. Don’t allow anyone to drive or park over any part 1. Maintain the contract service arrangement offered by the manufacturer after the initial two- of the system.
  • Page 51 Initial Service Policy Our company, _______________________________________ will provide a two-year initial ® service policy, which will provide for inspection and service of your Hydro-Action plant. The policy will include the following: • Four inspection/service calls (at least one every six (6) months) over the two (2) year period including inspection, adjustment and servicing of the mechanical electrical and other applicable ®...
  • Page 52 Suggested Service Call Procedure Hydro-Action® Industries’ aerobic treatment systems should be serviced at least every six months per NSF International regulation. Some states require more frequent calls. This service call procedure meets all NSF International requirements for the Aerobic Treatment Unit as well as pretreatment and pump tanks.
  • Page 53 AK/HA Manufacturing, LLC Service Technician Checklist Hydro-action Industries' aerobic treatment systems should be serviced at least every six months per NSF requirements. Please consult the Suggested Service Call Procedure and the Operation & Maintenance Manual while performing this checklist. Remove covers from OPS®, Pre-treat, ATU, and Pump Tank.

  • Page 54: Installation Checklist

    AK/HA Manufacturing, LLC Installation Checklist Hydro-action Industries' aerobic treatment systems should be serviced at least every six months per NSF requirements. Please consult the Installation Manual while performing this checklist. Chose site and soil condition, excavate notes: Install gradable material and level system...
  • Page 55 Year 3 of this Warranty, Hydro-Action Industries will replace or exchange the component part for a cost to you of 25% of the manufacturer’s list price of such part and Hydro-Action will pay 75% of the cost; (2) for claims received within 30 days of the expiration of Year 4, Hydro-Action will replace such part for a cost to you of 50% of the manufacturer’s list price and Hydro-Action will pay 50% of the cost;...

  • Page 56: Warranty Registration

    Warranty Registration 2055 Pidco Dr. / P.O. Box 640 Plymouth, IN. 46563 800.370.3749 ® This form must be filed with Hydro-Action by the dealer within 30 calendar days after installation or all warranties are void. Owner/User ___________________________________________________________ Address ______________________________________________________________ City/County/State/Zip ____________________________________________________...
  • Page 57 Proper use of the Sludge Judge in Hydro-Action Industries Systems A Sludge Judge is a device used to discover tankage sludge levels. Proper use in our systems is as follows: 1. Let the Sludge Judge down into the tank to be tested, being sure to keep the Sludge Judge as close to vertical as possible, until it contacts the bottom of the tank.
  • Page 58 Compressor Conversion Instructions Linear to Rotary & Rotary to Linear Conversion Removal of Compressor Removal of Compressor 1. Cut Power to system from home breaker. 2. Remove OPS cover, open control panel, and shut-off breakers. 3. Remove air pressure switch by cutting the airline. 4.
  • Page 59 Compressor Serial Number Locations (Barcode) 100884883 (Serial Number) (The first 4 numbers indicate year and month for date coding) Data Plate Serial Number Locations Data Plate for AP Unit Data Plate for OPS...
  • Page 60 AK/HA Manufacturing LLC. 2055 Pidco Dr. / P.O. Box 640 Plymouth, IN. 46563-1374 Toll Free: 800.370.3749 Phone: 574.936.2542 Fax: 574.936.2298 www.hydro-action.com 01/14...

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Lpa-500Ap-1000Ap-1500Ap-600Ap-750Ap series

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