Summary of Contents for Gruetzner Lubricus LUB-C-1
- Page 1 User Guide Lubricus Controller LUB-C-1, LUB-C-2, LUB-C-3, LUB-C-4, LUB-C-1-1 (24 VDC) Lubricus Type C...
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Page 2: Table Of Contents
Content General Information, Scope of supply Overview: Lubricus Controller & Lubricus Lubrication System, Type C General safety details - Intended use - Extent of warranty - General safety information - Transport and storage - Installation instruction, Start up Function - Adjustment Flow Chart - Flow chart details –... - Page 3 General Information Thank you very much to have decided to use our Lubricus Lubrication System and Lubricus Controller. Make sure that you familiarize yourself with the safety instructions of this unit and the accessories supplied with this unit. This manual contains important safety information.
- Page 4 Lubricus Lubrication System Ventilation Lock & programming key (The programming key is conveniently stored on top of the clear housing, to remove the key for Setup or Adjustments of your Lubricus (Simply turn clockwise to release key) The point of the key is used for programming. Please note: Always replace the key for safe keeping Cover for cartridge as this also forms part of the cover.
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Page 5: General Safety Details
General safety details Everybody who is involved with the installation, start-up, maintenance and operation of the Lubricus Lubrication System must read these instructions carefully! Use in accordance with guide Lubricus Lubrication System is only allowed for industrial use. Lubricus Lubrication System may only be put into service, if it is integrated or attached to another machine and will be operated together with that machine. -
Page 6: General Safety Information
General safety information Basic information, which must be followed during service, operation and maintenance, are listed as follows. It is absolutely essential to read the operator’s manual / user guide by respective technical staff / technical operator before installation and start up. In addition to this, it must be permanently available at the site. -
Page 7: Transport And Storage
Safety information for operators/operating staff Hot or cold machine parts are hazardous and must be protected from touching. The protection on "moving or rotating parts" must not be removed. In case of leakages of dangerous media proper disposal not endangering environment and people must be ensured. -
Page 8: Installation Instruction, Start Up
Installation instruction The following conditions have to be satisfied during the installation of this Lubricus Lubrication System, thus it can be assembled, with other parts, to a complete machine without affecting the safety and health of humans. The housing of the Lubricus and/or Lubricus Controller should not be exposed to direct sunlight and/or radiant heat preventing the formation of condensation. -
Page 9: Function
Function/Principle When activating the Lubricus Lubrication System the piston pump starts to work and pumps the lubricant in small quantities to the outlets. The integrated microprocessor controls the delivery rates and the operating time, which can be individually set. Lubricus Controller Installation: Lubricus Controller settings: - Observe the safety instructions - The programming mode enables:... -
Page 10: Adjustment Flow Chart
Adjustment Flow chart page 10... -
Page 11: Flow Chart Details - Overview Adjustment Option
Flow chart details – overview adjustment Lubricus Controller can be adjusted without any Lubricus unit attached. Settings will stay in memory. The Controller controls the Lubricus units in sequence starting at exit 1. orange LED: Function right side of Lubricus body green LED: Function left side of Lubricus body Normal Status Indication: F: red LED –... - Page 12 Typ LUB-C-3 adjustment at green LED / left Lubricus body 1 exit = A01 adjustment at orange LED / right Lubricus body: 2 exits = A02 Left exit individual controlled Right side of Lubricus body (2 outlets) is dispensing equal quantity. Typ LUB-C-3 adjustment at green LED / left Lubricus body: 2 exits = A02 adjustment at orange LED / right Lubricus body: 1 exit = A01...
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Page 13: 1.2. Inputting The Generation Of The Lubricus C Devices Used
1.2. Inputting the generation of the Lubricus C devices used For all Lubricus controllers => identified by A) the release number n01 r03 for the software used indicated on the LCD display when switching on the Lubricus controller for the first time, B) a serial number, SN, greater than 1601919, C) the inscription SW: N01R03 on the name plate, D) an illuminated LCD display,... - Page 14 If exits are activated (A01 or A02), each side of Lubricus body half can be adjusted: H = Pause Time => Time interval between 2 lubrication intervals (1 to 96 h possible) than C = Lubrication quantity per interval => (1 x 0,15 cm³...
- Page 15 Start up (Switch on / Switch off / Change) Lubricus Controller can be adjusted without any Lubricus unit attached. Settings will stay in memory. Lubricus Controller controls the connected Lubricus in sequence one after the other. This ensures no Lubricus unit is operating parallel preventing higher energy usage.
- Page 16 (4) Basic adjustment will be changed when display blinks “ON”: touch the sensor area with the activation and programming key, approx. 2-3 sec and hold until the display “On” disappears (red LED), then remove programming key: Should you have missed the time when „On“ was blinking, place programming key on sensor and hold until you see a 3 x red blinking signal (red LED) OFF in display.
- Page 17 Lubricus Controller Exit 1, orange LED is blinking (-> right side of Lubricus body) Same procedure like a) … - Automatic change to next Lubricus Controller exit 2, 3 and 4 see Adjustment Flow chart, page 9 If no further action the unit will continue in the operating mode. Place activation and programming key in ventilation hole and turn it from OPEN ->...
- Page 18 Switch unit „OFF“ and „On“ again. The error message will be reset to 0. Lubricus will start again as per program in memory. Example: Exit 2, Lubricus LUB-C-1-1, Error 2E2 at exit 2 + orange LED / right Lubricus body half: exit1 page 18...
- Page 19 „On“ again. The error message will be reset to 0. Lubricus will start again as per program in memory Example: Exit 1, Lubricus LUB-C-2, all OK Exit 2, Lubricus LUB-C-1-1, cable defect System error: Switch unit „OFF“ and „On“ again, Memory will not be erased.
- Page 20 Connector PIN assignment, connection Lubricus Controller to Lubricus Lubrication System, Type C The Lubricus Controller is equipped with a 4- pol M12x1 connector to connect to the controller of your machine for example a PLC. This connector supplies power to the Lubricus units and communicates with the controller. The voltage to operate and to switch unit “ON”...
- Page 21 Service: replacement of cartridge: Lubricus , Type C, modell with cartridge (error report: E1, empty cartridge) 1. Observe the safety instructions. Switch off Lubricus Controller 2. Take out ventilation locking (turn clock wise to OPEN) 3. Press the housing, turn left and remove 4.
- Page 22 8. Place the pump upright on flat surface. Reinstall the housing by gently pressing while turning clockwise until hand tight 9. Install the ventilation lock and close it (turn counter clockwise to CLOSE) 10. Pump will work again according to settings, error report will be deleted Technical Data Lubricus Controller Control: micro processor controlled,...
- Page 23 Technical Data Lubricus, Type C Storage/volume: cartridge 400cm³ Lubricant: oil or grease up to NLGI 3 Function / principle: piston pump Delivery rate per interval: 0,15 cm³ Number of outlets : up to 4 Connection: high pressure tube 6 x 4 (flexible tube with outer diameter Ø 6mm outside and Ø...
- Page 24 Mounting Lubricus unit 2 srews Ø 6mm, for example M6x40 are required for a safe installation of your Lubricus. The optimum clamping force of the screw is 5 Nm. 3 points at the back assure a safe hold. page 24...
- Page 25 Remark! be observed! Disposal of Lubricus Lubrication System: observe the regional valid laws and regulations. The empty lubricant cartridges contain lubricant remains! Please dispose with other oil contaminated garbage! Gruetzner GmbH Kohlenhofstr. 60 D-90443 Nürnberg www.lubricus.com Tel.: +49-911-277 399 0...
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