Highway Care BarrierGuard 800 Product And Installation Manual

Nchrp 350 tl-3 australia & new zealand gate

Advertisement

Quick Links

ENGINEERING YOUR SAFETY
WWW.HIGHWAYCARE.COM
Product and Installation Manual
BarrierGuard 800 Gate
NCHRP 350 TL-3
Australia & New Zealand
Rev. A – 06/17
© 2018 Highway Care Limited. All Rights Reserved.
Page 1 of 23

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BarrierGuard 800 and is the answer not in the manual?

Questions and answers

Summary of Contents for Highway Care BarrierGuard 800

  • Page 1 ENGINEERING YOUR SAFETY WWW.HIGHWAYCARE.COM Product and Installation Manual BarrierGuard 800 Gate NCHRP 350 TL-3 Australia & New Zealand Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 1 of 23...
  • Page 2: Table Of Contents

    Preparation ............9 Contact Details..........23 Tools & Equipment.......... 9 Installation............10 Step 01 – Measuring ........10 Step 02 – Assembly ........10 Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 2 of 23...
  • Page 3: Introduction

    • acts as a longitudinal barrier when closed. Gate sections • Common uses include; The BarrierGuard 800 Gate can be utilised as a Emergency vehicle access • permanent or temporary application and Work zone access installed directly into a run of BarrierGuard 800 •...
  • Page 4: Design Considerations

    The BarrierGuard 800 Gate works on slopes, but ground conditions. it is recommended that the cross fall does not Connection...
  • Page 5: Anchoring Options

    Performance Test Vehicle Speed Angle Mass Standard Level Reference Type (km/h) (˚) (kg) NCHRP 350 TL-3 3-21 Pickup 2000 Test Result Dynamic Deflection 1.16m Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 5 of 23...
  • Page 6: Standard Opening Options

    ENGINEERING YOUR SAFETY WWW.HIGHWAYCARE.COM Standard Opening Options Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 6 of 23...
  • Page 7: Component Identification

    ENGINEERING YOUR SAFETY WWW.HIGHWAYCARE.COM Component Identification Fixed Gate Post Mobile Hinge Gate Section T-Top T-Top Transition Weather Cover Removable T-Top Section & Gate Pin Fittings Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 7 of 23...
  • Page 8: Safety Statements

    Avoid placing hands or fingers in and around • moving machine parts when components are being lifted and manoeuvred into place. Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 8 of 23...
  • Page 9: Installation Instructions

    (not required if a forklift is used). correct fit and alignment. Lifting equipment capable of lifting the • BarrierGuard 800 Gate units. E.g. fork lift, speed installation time, crane, wheeled excavator, etc.
  • Page 10: Installation

    Assemble the gate to the desired length according to the installation drawings. Ensure any wheels and anchor points are assembled in there correct positions. Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 10 of 23...
  • Page 11: Step 03 -Position

    Note: It is recommended to leave the fixings loose in the T-top until after anchoring to the removable sections. Note: Ensure the gate post and hinge edges are aligned smoothly. Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 11 of 23...
  • Page 12: Step 06 - Anchor

    Ensure the gate is aligned with connections correctly and then drill and fit any ground anchors. The type will depend on the application and ground conditions of the gate. Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 12 of 23...
  • Page 13: Operation

    24mm), a short extension (approximately 150mm is recommended) and a ratchet/ T bar or similar to lower all the wheel sets on the gate. Turn the socket anti-clockwise. Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 13 of 23...
  • Page 14: Maintenance & Repair

    ENGINEERING YOUR SAFETY WWW.HIGHWAYCARE.COM Reverse these steps to close the gate. Lift and remove all 4 gate pins to fully disconnect the BarrierGuard 800 Gate. To hinge the gate, Maintenance & Repair leave 1 pin inserted. Maintenance Highway Care International recommends that...
  • Page 15: Photo Examples

    ENGINEERING YOUR SAFETY WWW.HIGHWAYCARE.COM Photo Examples Wheel Set Thrie Beam Connection T-Top Transition Vehicle Passing Through Open Gate Hinge Pin Being Removed Hinge Joint Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 15 of 23...
  • Page 16: Frequently Asked Questions

    BarrierGuard 800 Gate is a low maintenance gate that requires minimal upkeep. It is recommended that gate is opened and closed annually to ensure functioning operation. Whilst BarrierGuard 800 Gate can be opened after a ‘design’ impact, it is recommended that any damaged components are replaced once opened.
  • Page 17 12) Does the deflection change with different gate sizes? The gate was tested as part of the BarrierGuard 800 family with a large anchor spacing. It is reasonable to expect based on standard BarrierGuard 800 testing that when the anchor spacing is reduced the tested deflection figure will also be lowered.
  • Page 18: Appendix

    ENGINEERING YOUR SAFETY WWW.HIGHWAYCARE.COM Appendix Foundation Details BarrierGuard 800 Gate can be installed in a range of pavement conditions and a variety of anchors are available to suit the pavement type. Typical Pavement Material Specification Typical Pavement Construction Specifications Rev. A – 06/17 ©...
  • Page 19 Also, consideration should be given to location of any road studs, drainage covers and access hatches. 10) The ground bearing resistance to be no less than 50kN / sq.m. Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 19 of 23...
  • Page 20: Anchor Installation Detail

    8. Wait resin cure manufacturers specifications. 9. Tighten anchor nuts manufacturer’s specification. Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 20 of 23...
  • Page 21: Installation Checklist Example

    Project: Checked By: Signed: Date: Is the site suitable for BarrierGuard 800 Gate? E.g. Is there enough space for the finished gate layout? Are the ground conditions suitable? E.g. No bumps/hollows/slopes that would significantly hinder the operation of the gate.
  • Page 22: Approvals

    Transport industry/Business-with-us/Approved-products-and- Queensland and Main suppliers/Traffic-engineering-and-road-safety- Roads approved-products.aspx https://www.mainroads.wa.gov.au/BUILDINGROAD Western S/STANDARDSTECHNICAL/ROADANDTRAFFICENGI Main Roads Australia NEERING/ROADSIDEITEMS/Pages/List_of_Approved _Road_Safety_Barrier_Systems.aspx#TOCh41 New Zealand https://www.nzta.govt.nz/resources/road-safety- New Zealand Transport barrier-systems/ Agency Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 22 of 23...
  • Page 23: Contact Details

    ENGINEERING YOUR SAFETY WWW.HIGHWAYCARE.COM Contact Details www.highwaycare.com Visit: info@highwaycare.com Email: +44 (0)1622 734215 Call: Rev. A – 06/17 © 2018 Highway Care Limited. All Rights Reserved. Page 23 of 23...

Table of Contents