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MUSTANG SURVIVAL BREATHABLE AVIATION RESCUE
SWIMMER DRYSUIT MUSTANG MODEL MSD565
DESCRIPTION AND MAINTENANCE INSTRUCTIONS
7 MARCH 2003, REV: --
Mustang Survival Canada
Mustang Survival-USA
3810 Jacombs Road
3870 Mustang Way
Richmond, BC, V6V 1Y6
Bellingham, WA
Tel: (604) 270-8631 Fax: (604) 270-0489
USA 98226
E-mail:
mustang@mustangsurvival.com
Tel: (360) 676-1782 Fax: (360) 676-5014
WEB:
www.mustangsurvival.com
E-mail:
mustangusa@mustangsurvival.com
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Table of Contents
Summary of Contents for Mustang Survival MSD565
- Page 1 MUSTANG SURVIVAL BREATHABLE AVIATION RESCUE SWIMMER DRYSUIT MUSTANG MODEL MSD565 DESCRIPTION AND MAINTENANCE INSTRUCTIONS 7 MARCH 2003, REV: -- Mustang Survival Canada Mustang Survival-USA 3810 Jacombs Road 3870 Mustang Way Richmond, BC, V6V 1Y6 Bellingham, WA Tel: (604) 270-8631 Fax: (604) 270-0489...
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Page 2: Table Of Contents
Mustang Survival MSD565 Description and Maintenance Instructions March 7 2003, Rev:-- TABLE OF CONTENTS 1.0 INTRODUCTION......................... 1 GENERAL ..........................1 CONTACT ..........................1 SUIT LEAKAGE TEST........................1 REPAIRS ............................7 TABLE OF FIGURES Figure 1. Step a. Suit Leakage Test .....................2 Figure 2. Step b. Suit Leakage Test .....................2 Figure 3. -
Page 3: Introduction
March 7 2003, Rev:-- INTRODUCTION GENERAL 1.1.1 This manual provides suit leakage testing and limited repair information on the MSD565 Aviation Rescue Swimmer Drysuit (ARSD). 1.1.2 The suits displayed in the following procedures are not the MSD565 Rescue Swimmer’s Drysuit, however the procedure is the same. -
Page 4: Figure 1. Step A. Suit Leakage Test
Mustang Survival MSD565 Description and Maintenance Instructions March 7 2003, Rev:-- 1.3.3 1.3.3 To perform the suit leakage test: To perform the suit leakage test: Wait a minimum of 24 hours after the last cementing operation in the suit before Wait a minimum of 24 hours after the last cementing operation in the suit before performing this test. -
Page 5: Figure 3. Step C. Suit Leakage Test
Mustang Survival MSD565 Description and Maintenance Instructions March 7 2003, Rev:-- Insert the neck seal plate through the neck seal opening from underneath the neck Insert the neck seal plate through the neck seal opening from underneath the neck opening. -
Page 6: Figure 5. Step E. Suit Leakage Test
Mustang Survival MSD565 Description and Maintenance Instructions March 7 2003, Rev:-- Carefully seal the neck by clamping the plates together, and attach the air hose and Carefully seal the neck by clamping the plates together, and attach the air hose and pressure gauge hose to the appropriate pneumatic quick connect couplings. -
Page 7: Figure 6. Step F. Suit Leakage Test
Mustang Survival MSD565 Description and Maintenance Instructions March 7 2003, Rev:-- Inflate the suit with air that is free of any oil or water. CAUTION: Do not exceed a pressure of thirteen inches of water column. Exceeding this pressure may overstress the suit, resulting in damage. -
Page 8: Figure 7. Step H. Suit Leakage Test
Mustang Survival MSD565 Description and Maintenance Instructions March 7 2003, Rev:-- Figure 7. Step h. Suit Leakage Test Figure 7. Step h. Suit Leakage Test Marker Air Leak Rinse off all soapy residues with water. Do not use chlorinated water. -
Page 9: Repairs
Limits of Repair 1.2.3.1 It is recommended that the following guidelines be used in determining potential for repair. A qualified technician or Mustang Survival should make all repairs. a. Patches on the sleeves or legs should not exceed 16 inches... - Page 10 Mustang Survival MSD565 Description and Maintenance Instructions March 7 2003, Rev:-- 1.3.7 Patching Small Holes and Tears 1.3.7.1 Repair small holes, or tears by patching, sewing and heat sealing. If the damage is minimal, the area may be repaired using the technique in section 1.3.8. To apply a patch and seam tape (1"...
- Page 11 Pick the sock seam stitching that attaches to the suit leg. c. Remove the old socks. d. Fit the replacement sock sub-assembly to the MSD565. Turn the legs of the MSD565 inside out. NOTE: Due to slight differences in circumference of suit leg and sock opening, it is recommended that alignment marks be added to both items before sewing.
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Page 12: Figure 9. Steps A. And B. Fitting Of Immersion Socks
Mustang Survival MSD565 Description and Maintenance Instructions March 7 2003, Rev:-- e. Ensure the suit is positioned with its back portion laying on the working surface. Insert e. Ensure the suit is positioned with its back portion laying on the working surface. Insert... -
Page 13: Figure 11. Step E. Fitting Of Immersion Socks
Mustang Survival MSD565 Description and Maintenance Instructions March 7 2003, Rev:-- Figure 11. Step e. Fitting of Immersion Socks Suit leg (inside out) See Detail “C” 1” Wide seam Sock tape all around Suit leg Stitch 1” Wide seam tape Sock (inside out) Detail “C”... -
Page 14: Figure 12. Step A. Exhaust Valve Replacement
Mustang Survival MSD565 Description and Maintenance Instructions March 7 2003, Rev:-- a. Unscrew the top of the valve housing and remove the blue silicone valve flapper. Figure 12. Step a. Exhaust Valve Replacement b. Use large pliers to remove the valve. Thread damage as a result of removal is not a concern because the valve is to be discarded.
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