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SmartPlug BM30 Installation Instructions

Non-metallic

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1
Remove old inlet's four mounting screws and
remove the inlet from the boat. If the old inlet
has a rear safety enclosure, loosen the strain
relief clamp and remove.
4
Test your new SmartPlug for proper fit and
alignment of screw holes. (On some instal-
lations, you may have to modify the hole in
your boat to accept the new plug). Pease
use the enclosed rear mounting gasket as
template if necessary.
7
Make sure wire insulation butts up against
corresponding color coded inlet. Tighten
the screw clamp after each wire is inserted.
Make sure there is no insulation inside the
terminal clamp(s). Torque spec: 14-20lbs.
Note* If your installation requires using the
strain relief component, bend all 3 wires flat
so that they can be routed out one or more
of the guides in the strain relief as shown.
Screw strain relief onto back of inlet.
BM30 Non-Metallic
2
Loosen the screws on the side to disconnect
the inlet from the boats internal wiring and
remove the old inlet.
5
5/8"
Strip the wire insulation back 5/8". Do not
solder the end of the wire.
8
Reposition the new SmartPlug inlet in the
*boat and mount with the four #10 screws (or
with the four screws from the old unit).
Materials Included
A. Rear Mounting Gasket (1)
3
Examine the boats internal wiring. Make sure
the wire is in good condition, a clean and
bright copper color. If necessary, cut back
until the clean wire is found.
6
5/8"
Remove plastic strain relief component from
rear of inlet and set aside. Loosen color
coded screws.
Be careful not to back off too much.
Twist bare copper wires into a tight and
straight formation. Insert the bare wires into
the corresponding color-coded terminals.
9
Insert plug into the inlet and press down on
the inlet cover.
B. SmartPlug Inlet (1)

Tools Needed

Black Inlet: Black Wire
(Hot)
White Inlet: White Wire
(Neutral)
Green Inlet: Green Wire
(Ground)
C. Cable Strain Relief (1)
D. Hex Key (1)
If Needed

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Summary of Contents for SmartPlug BM30

  • Page 1: Tools Needed

    (Neutral) Green Inlet: Green Wire 5/8” (Ground) Test your new SmartPlug for proper fit and Strip the wire insulation back 5/8”. Do not Remove plastic strain relief component from alignment of screw holes. (On some instal- solder the end of the wire.