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Instruction Manual TCM_0450_E80_M_EN_150209_E007 ® TRICOR TCM 0450/TCMH 0450 Coriolis Mass Flow Meter for High-Pressure Hydrogen...
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Version Manual-Version TCM_0450_E80_M_EN_150209_E007 SW-Version This manual is valid for Main SW: Mv3.45 and higher Display SW: Dv3.45 and higher Version: TCM_0450_E80_M_EN_150209_E007...
1.1. Features The TRICOR Mass Flow Meter TCM 0450/TCMH 0450, based on the Coriolis principle, is designed and usable for high-pressure Hydrogen applications up to 1,050 bar (15,200 psi). For this TRICOR Mass Flow Meter TCM 0450/TCMH 0450 the transmitter electronics TCE 8000 as a remote wall mount type is available.
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General Information Fig. 1: Transducer TCM 0450/TCMH 0450 with wall-mountable transmitter electronics TCE 8001-W Version: TCM_0450_E80_M_EN_150209_E007...
1.2.1. General Safety All statements regarding safety of operation and technical data in this manual will only apply when the TRICOR Coriolis Mass Flow Meter is operated correctly in accordance with this manual. The data for Ingress Protection (IPxx) will only apply when all connectors are caped properly with the corresponding counterpart with the same or better IP rating.
General Information 1.2.3. Warnings in this Manual NOTE: Notes provide important information for the correct usage of the equipment. If the notes are not observed, a malfunction of the equipment is possible. WARNING! Warnings provide very important information for the correct usage of the equipment. Not observing the warnings may lead to danger for the equipment and to danger for health and life of the user.
General Information 1.3. Ordering Codes and Accessories 1.3.1. Ordering Code 8001 X X X X - X X - Housing Wall mount Options Interface RS485 (Modbus RTU) ® RS485 (Modbus RTU) + HART Supply Voltage 24 V DC Mains 90…264 V AC Electronic Options Standard, no options Pressure compensation and input...
Connector M23 (TCE) with push pull (TCM) for EX3-Version 10 ft. (3 m) (standard) 20 ft. (6 m) 33 ft. (10 m) 49 ft. (15 m) 66 ft. (20 m) 1.3.2. Accessories There are currently no accessories available for the TCM 0450/TCMH 0450. Version: TCM_0450_E80_M_EN_150209_E007...
General Information 1.4. Measuring Principle TCM Two parallel flow tubes inside the TCM Flow Meter are vibrating at their natural frequency in opposite direction. Any mass flow passing through the tubes will delay the vibration at the incoming side and accelerate the vibration at the outgoing side.
9 = Set screw for front cover (varying position) 10 = Screw for protective ground Additionally (not shown on the pictures): Cable to the meter TCM 0450/TCMH 0450, length as ordered (standard: 10 ft./3 m) Wall mounting bracket Version: TCM_0450_E80_M_EN_150209_E007...
Getting Started 2.3. Pin Assignments TCE 2.3.1. TCE 8***-wall mounted and compact version, non-Ex Fig. 5: Electrical terminals TCE 8***-W and compact version = Terminal screw for protective ground = Switch for terminating resistor for the RS485 interface = Terminal block for interface = Terminal block power supply = Terminal block for I/O signals Version: TCM_0450_E80_M_EN_150209_E007...
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Protective Ground NOTE: An active pressure compensation is not needed with the TCM 0450/TCMH 0450 Coriolis meter because of its extremely low drifts with pressure changes. Nevertheless, if the option "PRESSURE COMPENSATION" is used the current loop 1 (Terminal 1 and 2) works as an input.
Getting Started 2.3.2. TCE 8***-wall mounted and compact version, Ex certified Fig. 6: Electrical terminals TCE 8***-W-*-Ex = Terminal screw for protective ground = Terminal screw for protective ground = Protective cover = Terminal block for digital I/O signals (UM = 250 V DC) = Terminal block power supply (UM = 250 V DC) = Terminal block for interface (UM = 30 V DC) = Terminal block for analog I/O signals (UM = 30 V DC)
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Protective Ground NOTE: An active pressure compensation is not needed with the TCM 0450/TCMH 0450 Coriolis meter because of its extremely low drifts with pressure changes. Nevertheless, if the option "PRESSURE COMPENSATION" is used the current loop 1 (Terminal 1 and 2) works as an input.
The various inputs and outputs as well as the interface may be connected as well, if those features are required. WARNING! If the TRICOR Coriolis Mass Flow Meter is connected to a bigger system, for your personal safety connect the protective ground as well! WARNING! In hazardous areas it is not allowed to operate the TRICOR Coriolis Mass Flow Meter without proper wiring in accordance with chapter 3.2.5 and with the housing not properly closed!
Getting Started 2.4.2. CONTROL Menu In the CONTROL menu all configurations can be made. This includes configuration of the analog and digital outputs, customizing the display and other settings. The menu itself is self-explaining; the function of the softkeys is indicated in the display above the pushbuttons. To enter the CONTROL menu press the pushbutton “P”...
In case of (possible) external vibrations connect the meter mechanically rigidly to a non-vibrating point or – if this is not possible – connect it by means of vibration dampers. The TCM 0450/TCMH 0450 has to be mounted using the mounting holes, and must not be fixed directly to the external tubing.
Installation 3.1.3. Vertical Installation Mounting the meter vertically is not allowed. Fig. 8: Vertical Installation 3.1.4. Installation of Multiple Meters (in Series) It should be avoided to mount multiple meters directly next to each other (in series). Meters of the same type run at similar frequencies.
Installation 3.1.5. Mechanical Installation of the Electronics The wall mount TCE is to be mounted on the wall with 2 screws with 5 mm diameter, about 40 mm apart. For exact dimensions refer to chapter 7.3.4. WARNING! For mounting the TCM in hazardous areas refer to the “Installation Manual for Hazardous Areas”. 3.1.6.
The M23 plug connectors is meant to be plugged into the corresponding socket at the TCE and needs to be locked or unlocked by a quarter turn of its union nut. The electrical connection to the TCM 0450/TCMH 0450 is done by means of a push-pull plug connector that is automatically locked to the socket.
Installation 3.2.2. Electrical Installation of the Wall Mount Electronics Version Connect the TCM to the TCE (see chapter 3.2.1) Open the safety screw at the display cover of the TCE with the provided Allen key. Remove the display cover of the TCE by turning it counter clockwise. Pull out the display.
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Installation TCE 8000 Fig. 11: Wiring diagram for power connections, DC operation Terminal Description Positive supply voltage, 24 V ±20%, referred to pin 51 Ground potential for supply voltage Protective ground The ground terminals 8 and 51 are internally connected together. Ground and protective ground are internally connected via a 1 kΩ...
Installation TCE 8000 Fig. 12: Wiring diagram for power connections, AC operation Terminal Description Mains phase, referred to pin 91 Mains neutral Protective ground The ground terminal 8 is not connected to terminal 91. 3.2.4. Connecting the Control Inputs and Outputs TCE 8000 Fig.
Installation Terminal Description Frequency output, active, referred to pin 8 Status output, active, referred to pin 8 Control input, active “high”, referred to pin 8 Ground potential for digital I/O- pins. The frequency and control outputs are active push-pull outputs with an output resistance of 220 Ω. They can be loaded to the positive supply or to ground.
Installation TCE 8000 Fig. 14: Wiring diagram for 4…20 mA current loop Terminal Description Positive terminal of the passive 4…20 mA loop 1 Negative terminal of the passive 4…20 mA loop 1 Positive terminal of the passive 4…20 mA loop 2 Negative terminal of the passive 4…20 mA loop 2 As the terminals are floating, the load resistor and the current meter can be placed in the positive or in the negative supply rail.
WARNING! In hazardous locations all installations must only be carried out by qualified personnel! Switch off all power supplies before installing or uninstalling the TRICOR Coriolis Mass Flow Meter in hazardous locations! Never connect a remote meter TCM to anything else than the specified electronics TCE 8***! It is absolutely needed to read and to observe the “Installation guide for hazardous locations”!
Power On Sequence and Principles of Manual Control The power up sequence gives the following information, each for about two seconds: CORIOLIS TRICOR TCE 8000 SENSOR TYPE TCM 0450 SW MAIN Rev.: V3.45 This indicates the SW version of the main processor. SW DISPLAY Rev.: V3.45 This indicates the SW version of the display processor.
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”ZERO OFFSET”, ”SETUP” and ”I/O-TEST” are protected by a user password, the menu ”SERVICE” by a service password and the menu ”FACTORY” by a factory password. Additionally, a global access code can be set that locks the TRICOR Coriolis Mass Flow Meter completely. For the description of the control menu see chapter 4.5.
4.2. Setup Guidelines Ex factory the TRICOR Mass Flow Meters come with a setup optimized for normal applications. In more than 90% of the applications no further optimization except a regular offset adjustment is required. The different possibilities for optimizing the settings are described below.
Manual Operation "Remaining Error Elapsed time (% of the step)" 1 * t 2 * t 3 * t 4 * t A linear filter as it is realized in the TCE 8000 electronics just delays the flow reading and consequently the TOTAL value.
For easy batching in local operation the TCE provides the possibility to reset the Batch value by pressing the pushbutton “Reset”. For protecting the TRICOR Coriolis Mass Flow Meter against unintentional resetting, this function can be disabled. Ex work the function is disabled.
4.3.5. Event Logging Starting with software version Mv3.40 and Dv3.40, all TRICOR Coriolis mass flow meters include event logging that records events occurring at runtime with a timestamp and a unique code. These events can either be shown on the display or read/reset (erased) via Modbus. The use of event logging is explained below using the display as an example.
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Manual Operation Warnings (WARN Codes) Event code Message on display Meaning WARN FACT. BACKUP MISSING A factory backup has not been prepared yet BACKUP NOT UP TO DATE Settings have been changed but not yet saved in the backup OFFSET IN PROGRESS Zero point adjustment is currently in progress GRAND TOTAL VOL OVFL Overflow of the Grand Total on the display in modus:...
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Manual Operation 4.3.5.2. Info and event log menu The TCE display has an info and event log menu for straightforward troubleshooting. The contents of this menu are not of interest for normal operation. It only contains information for trained personnel. To open the menu, press the “Info”...
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Manual Operation Navigating between log entries Press the “Display” button to show the previous event (log entry) in chronological order: LOG DISPLAY LOG#: 1/2 INFO TIMESTAMP: 0,005s POWER ON SEQUENCE Press the “Info” button to navigate to the previous log entry. You can repeat this until you get to the last log entry.
4.4. Offset Adjustment For best accuracy the TRICOR Coriolis Mass Flow Meter needs an in situ offset adjustment. This calibration zeroes out the ambient effects and increases the measuring accuracy at low flow. The offset adjustment must be carried out with the medium to be measured and at a temperature and pressure as close to the normal operation as possible.
In the control mode the TCE 8000 can be adapted to the individual application. As unintentional changes of the settings might cause problems, some submenus are password protected. Additionally, using the “SERVICE” menu, a global access code can be set that locks the TRICOR Coriolis Mass Flow Meter completely. To enter the control mode proceed as follows: Press “P”...
Setting the outputs to defined values and displaying the actual status of the control inputs for testing the electrical connections. This submenu is password protected. SERVICE: Calibrating the TCE 8000 with connected TCM 0450/TCMH 0450. This submenu is password protected. FACTORY: Service settings for TCE 8000 with connected TCM.
Manual Operation MAKE ZERO (s): 9.5 OLD ZERO: 0.000 µs NEW ZERO: µs The time counter counts down to zero. The display shows e.g. MAKE ZERO (s): 0.0 OLD ZERO: 0.000 µs NEW ZERO: 0.123 µs EXIT Press “EXIT” to return to the measuring mode. 4.5.4.
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Manual Operation Use the keys “UP” and “DOWN” to select the desired submenu and confirm with “P” or skip with “EXIT”. The following submenus are available: TOTAL UNITS: Setting the TOTAL units. TOTAL DP: Setting the TOTAL decimal point. TOTAL UNITS MASS TOTAL DISPLAY SELECT TOTAL UNITS P ...
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Manual Operation The following submenus are available: FLOW UNITS: Setting the flow units. FLOW DP: Setting the flow decimal point. DISP FILTER: Setting the display filter. FLOW UNITS MASS FLOW DISPLAY SELECT MASS FLOW UNITS KG/S FLOW UNITS P DOWN EXIT DOWN...
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Manual Operation The time constant t is the time the displayed value needs after a jump from a value x to 0 to go to x/e = x/2.72. NOTE: The display filter only filters the value in the display to provide a more stable reading. It has no influence on the outputs.
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Manual Operation TEMP DP SET TEMP DISPLAY SELECT TEMP DP TEMP DP P 000.0 °C UP DOWN EXIT LEFT EXIT Use the key “LEFT” to select the desired decimal point position and confirm with “P” or skip with “EXIT”. 4.5.4.4.
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Manual Operation PRESS DP SET PRESSURE DISPLAY SELECT PRESSURE-DP PRESS DP P 00000.0 DOWN EXIT LEFT EXIT Use the key “LEFT” to select the desired decimal point position and confirm with “P” or skip with “EXIT”. 4.5.4.5. DISP MODE Menu In the submenu DISP MODE the display mode can be set.
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Manual Operation The following values can be selected: Value Description RATE Actual flow BATCH TOTAL Batch count TEMPERATURE Temperature GRAND TOTAL TOTAL count FAIL. TOTAL Failure total count F-OUT Actual frequency at the frequency output mA-OUT I1 Actual current at the analog output 1 mA-OUT I2 Actual current at the analog output 2 mA-IN...
Manual Operation 4.5.5. SETUP Menu In the SETUP menu all settings can be made to adapt the meter to the individual requirements. Select in the main menu MAIN MENU SETUP DOWN EXIT Press “P”. The display shows ENTER CODE 2206 LEFT EXIT Change the indicated number with “LEFT”...
Manual Operation 4.5.6. SETUP PARAMETER Menu In the submenu SETUP/PARAMETER all user settable internal parameter can be set for adjusting the TCM for a given application. SETUP MENU PARAMETER MENU PARAMETER CUT OFF P DOWN EXIT DOWN EXIT Use the keys “UP” and “DOWN” to select the desired submenu and confirm with “P” or skip with “EXIT”. 4.5.6.1.
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In the submenu K-FACTOR the k- factor for the fine tuning of the flow calculation can be set. Ex work the TRICOR Coriolis Mass Flow Meter is calibrated with a k-factor k = 1.0000. If for any reasons the flow measured by the mass flow meter differs slightly from a flow measured with other means, the value calculated by the TCM can be adjusted by changing the k- factor without the need to perform a new flow calibration.
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Manual Operation 4.5.6.5. FAULT TIME Menu In the submenu FAULT TIME the reaction time of the TCE 8000 in case of an error can be defined. The fault on delay time is the time an error must be present, before the red LED lights up and the error output signal is activated.
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Manual Operation Is “mA-IN I1” selected but the status of the analog input is “OFF”, the display shows CHANGE mA-IN I2 TO PRESSURE TO PROCEED Confirm with ”OK“ and configure the analog input correspondingly, if required. If “MANUAL” is selected, the display shows MANUAL PRESSURE RATE 0.
Manual Operation 4.5.7. SETUP FILTER Menu In the submenu SETUP/FILTER the filters of TCE can be configured. SETUP MENU FILTER MENU FILTER P FLOW DOWN EXIT DOWN EXIT Use the keys “UP” and “DOWN” to select the desired submenu and confirm with “P” or skip with “EXIT”. 4.5.7.1.
Manual Operation 4.5.8. SETUP IN/OUTPUTS Menu In the submenu SETUP/IN/OUTPUTS the input and output ports can be configured. SETUP MENU IN/OUTPUTS MENU IN/OUTPUTS P FREQ OUT DOWN EXIT DOWN EXIT Use the keys “UP” and “DOWN” to select the desired submenu and confirm with “P” or skip with “EXIT”. 4.5.8.1.
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Manual Operation The display shows OUTPUT NEGATIVE VALUES If “YES” is selected and the control output is not configured as FLOW DIREC, the display shows CHANGE CONTROL OUTPUT TO FLOW DIRECTION TO PROCEED Confirm with “OK” and configure the control output correspondingly, if required. TOTAL COUNT FREQ OUT MENU SELECT VALUE...
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Manual Operation FREQUENCY: A frequency proportional to the current flow rate is generated. Frequencies between 0.5 Hz and 10 kHz can be generated in this mode. PHASE SHIFT: Prerequisite: the FREQ-OUT has been programmed for TOTAL COUNT. As soon as “TOTAL” has increased by the chosen amount, another pulse is generated on FREQ OUT.
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Manual Operation FLOW LIMIT CTRL OUT MENU FLOW LIMIT VALUE FLOW LIMIT P 10.0000 KG/MIN DOWN EXIT RIGHT EXIT Use the keys “RIGHT” and “UP” to select the desired step value and confirm with “P” or skip with “EXIT”. The display shows HYSTERESIS IN % 1.00000...
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Manual Operation 4.5.8.3. mA-OUT Menu In the submenu mA-OUT the 4…20 mA outputs can be configured. Each analog output can show one of the following three parameters: FLOW: The output current is proportional to the actual flow. TEMP: The output current is proportional to the actual temperature. BATCH COUNT: The output current is proportional to the actual batch value.
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Manual Operation 4.5.8.4. CONTROL IN Menu In the submenu “CTRL IN” the control input can be configured. The control input has three operating modes: EXT. ZERO: If an ACTIVE level is applied to the input, the TCE 8000 starts the zero offset adjustment procedure. RESET BATCH: If an ACTIVE level is applied to the input, the batch counter is reset to 0.
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Manual Operation IN/OUTPUTS MENU ANALOG IN MENU mA-IN I1 P PRESSURE DOWN EXIT RIGHT EXIT Use the keys “UP” and “DOWN” to select “OFF” or “PRESSURE” and confirm with “P” or skip with “EXIT”. If OFF is selected, neither a pressure value is shown nor a pressure compensation using a measured pressure value is possible.
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Manual Operation RS485 Data transmission is carried out via RS485 interface with the „Modbus RTU“ protocol. SELECT BAUD RATE SET INTERFACE MODUS 57600 RS485 P MODBUS DOWN EXIT DOWN EXIT Use the keys “RIGHT” and “UP” to select the baud rate and confirm with “P” or skip with “EXIT”. The display shows SELECT BYTE ORDER 3-2-1-0...
Manual Operation ® HART ® For the HART interface special local settings are not available. All configurations are done directly via the interface. ® The HART interface is just activated, and the display returns to the SETUP IN/OUTPUTS menu. ® Foundation Fieldbus ®...
Manual Operation 4.5.9.2. RECALL DATA Menu In the submenu RECALL DATA the old settings are reloaded from the backup memory. Reloading the old settings is recommended, if after bigger changes in the setup the TCM does not work properly any more. NOTE: Backup data overwritten with SAVE DATA cannot be restored! DATA CONFIG MENU...
Manual Operation 4.5.11. SETUP CLEAR LOGS Menu In the submenu SETUP CLEAR LOGS all logged events can be acknowledged (deleted). WARNING SETUP MENU ALL LOGGED VALUES CLEAR LOGS P WILL BE CLEARED!! DOWN EXIT START EXIT Acknowledge all logged events with „START” or skip with „EXIT” ab. HINWEIS: Acknowledged Log entries cannot be recovered.
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Manual Operation The following submenus are available: FREQ OUT A freely settable frequency can be applied to the output CTRL OUT The output level can be set mA-OUT A freely settable current can be applied to the output CTRL IN The level currently applied to the input is indicated mA-IN The actual electric input current is indicated...
Manual Operation The display shows ENTER CURRENT 1 (mA) 00.0 RIGHT EXIT Use the keys “RIGHT” and “UP” to select the desired value and confirm with “P” or skip with “EXIT”. If “P” was pressed the current is applied to the output and the display shows CHANGE VALUE? EXIT Press “YES”...
5.1.2. Usage of the TRICOR Configurator The control software TRICOR Configurator as well as the corresponding manual is provided for download at the “Download” area of the TRICOR webpage (www.tricorflow.com). Using the TRICOR Configurator a remote operation with TRICOR meters is possible, without the need of knowledge about the Modbus protocol.
Connect the signal FF+ (positive rail of the bus) to terminal 32 and FF- (negative rail of the bus) to terminal 31. ® 5.3.2. Device Description File for Foundation Fieldbus Interface Protocol ® For getting the newest DD file for the Foundation Fieldbus Interface, please contact TRICOR representative. Version: TCM_0450_E80_M_EN_150209_E007...
If for the specific application an obligatory calibration is required, refer to the corresponding national regulations for the necessary calibration intervals. 6.2. Trouble Shooting In case the TRICOR Mass Flow Meter does not work properly, first check the following items: No display, no LED lighting All cables properly connected? ...
Service and Maintenance 6.3. Changing the Fuses With the Ex versions the fuses are part of the safety barriers and must only be exchanged by KEM/AWL or by personnel authorized by KEM/AWL. In case one of the fuses has blown, contact KEM/AWL or your nearest dealer. WARNING! The Ex versions of the TCE 8000 series contain several internal fuses for protecting the intrinsically safe TCM against too high voltage and power.
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Flow Calibration Mount the TCM in the test stand or mount a reference meter in series to the TRICOR Mass Flow Meter to be calibrated. The accuracy of the test stand or reference meter must be better than 0.1% of reading over the calibration range.
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TCM reading with the reading of the reference meter at the desired flow rates. If the TRICOR shall be adjusted according to the test results, make a test run (or better several tests runs) at about 50% of the TCM full scale flow.
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Service and Maintenance Press “P”. The display shows ENTER CODE 2206 LEFT EXIT Change the indicated number with “LEFT” and “UP” to “2208” and confirm with “P”. If a wrong code is entered, the display shows “ERROR” for about two seconds and then asks for a new input. When the correct code is entered the display shows SERVICE MENU CALIBRATION...
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Service and Maintenance Press “P”. The display shows ENTER CODE 2206 LEFT EXIT Change the indicated number with “LEFT” and “UP” to “2208” and confirm with “P”. If a wrong code is entered, the display shows “ERROR” for about two seconds and then asks for a new input. When the correct code is entered the display shows SERVICE MENU CALIBRATION...
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Listings 7. Listings 7.1. Warranty For warranty refer to the general terms and conditions of KEM Küppers Elektromechanik GmbH, which can be found on the corresponding website (www.kem-kueppers.com). 7.2. Certifications and Compliances Category Standards or description EU Declaration of Meets intent of Directive 2014/30/EU for Electromagnetic Compatibility. Conformity - EMC Compliance is given to the following specifications as listed in the Official Journal of the European Union:...
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ATEX TCE 800*-W-****-Ex and Ex d [ia] IIC T2…T4 Gb IECEx TCE 800*-W-****-Ex3 II 2G Ex ia IIC T2…T4 Gb TCM 0450-*-****-****-Ex and Ex ia IIC T4 Gb TCM 0450-*-****-****-Ex3 II 3G Ex nA IIC T2…T4 Gc ATEX TCE 800*-W-****-Exn II 3G Ex nA IIC T2…T4 Gc...
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Listings 7.3. Technical Data 7.3.1. Technical Data TCM 0450/TCMH 0450 Transducer Measurement Mass Flow Mass Flow Rate (max.) 450 kg/h, 16.53 lb/min Accuracy 1 % of reading ±0.1 % of full scale (0.45 kg/h) Zero Stability ±0.1 % of full scale (0.01653 lb/min) Max.
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LCD screen, 132 x 32 dot 24 V DC, ±20 % or 90 … 264 V (version dependent) Supply Voltage Programming via front keyboard or Windows-based TRICOR configurator program (Modbus) ® ® Interface RS 485 (Modbus RTU), Option HART...
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Listings 7.3.3. Technical Data TCE/TCM Cable Standard cable High temperature cable General Outer Diameter 8.30 mm ±0.2 mm 6,9 mm ±0,2 mm Sheath PUR (DIN VDE 0207 UL Style 20233) FEP Colour blue (similar RAL5002 matt) black Labeling UL (white) RoHS Resistance Halogen-free...
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7.4. WEEE and RoHS The TRICOR Coriolis Mass Flow Meter described herein is not subject to the WEEE directive and the corresponding national laws. At the end of life forward the TCM to a specialized recycling company and do not dispose it off as domestic waste.
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Contact 8. Contact TRICOR web page www.tricorflow.com Sales Manufacturer North and South America: KEM Küppers Elektromechanik GmbH AW-Lake Company Liebigstraße 5 2440 W. Corporate Preserve Dr. #600 DE-85757 Karlsfeld Oak Creek WI 53154 Germany Tel.: +49 8131 593910 Tel.: +1 262 884 9800 info@kem-kueppers.com...
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Original KEM/AWL document: TCM_0450_E80_M_EN_150209_E007 Copyright KEM/AWL, Subject to change without notice Version: TCM_0450_E80_M_EN_150209_E007...
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