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Shelbourne Powerspread Pro 1800-2300 Operator's Manual

1800 – 3200 gallon
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MAN-06000
1800 – 3200 GALLON
OPERATORS MANUAL
ORIGINAL INSTRUCTIONS
Issue 6
16/05/2018

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  • Page 1 MAN-06000 1800 – 3200 GALLON OPERATORS MANUAL ORIGINAL INSTRUCTIONS Issue 6 16/05/2018...
  • Page 3 When the inspection is complete, THIS FORM MUST BE COPIED & RETURNED TO: - Shelbourne Reynolds within 30 days of delivery to customer, otherwise the invoice date to the dealer will be deemed to be the start date for the warranty period.
  • Page 4 ................. Privacy Notice Here at Shelbourne Reynolds Engineering Ltd we take your privacy seriously and will only use your personal information to administer your account and provide the products and services you have requested from us. We would occasionally like to contact you with details of other products you may be interested in, special offers we provide and details/invitations to shows, working demonstrations and open days, however this would be no more than once or twice per year.
  • Page 5 Dear Customer, Parts manuals are not supplied with this machine, but they can be ordered from your Shelbourne Reynolds dealer. Alternatively they can be downloaded from the Shelbourne Reynolds website www.shelbourne.com by clicking on the Parts and Service section of the website, and then selecting manuals followed by Powerspread Manuals.
  • Page 6 OPTIONAL BUILD KIT LISTING Tick Part No. Description PTO Shaft Options KIT-03799a Wide angle PTO shaft Towing Eye / Drawbar Options KIT-03742 Heavy duty UK tow eye KIT-03764 Heavy duty UK drawbar Wheel & Tyre Options KIT-03643 650/65-R30.5 Trelleborg KIT-03883 560/60-22.5 8 Tandem KIT-03914 560/60-22.5 10 Tandem...
  • Page 7 EC Declaration of conformity for machinery (Machinery Directive 2006/42/EC, Annex II., sub. A) Manufacturer: Shelbourne Reynolds Engineering Ltd. Address: Shepherds Grove Industrial estate, Stanton, Bury St Edmunds, Suffolk. England. IP31 2AR Name and address of the person (established in the European Community/EEA)

  • Page 9: Table Of Contents

    CONTENTS PAGE Section 1 INTRODUCTION FOREWORD. IMPROVEMENTS AND CHANGES. SERVICE PARTS. MACHINE IDENTIFICATION. STANDARD WARRANTY POLICY. Section 2 SAFETY PROCEDURES ACCIDENT PREVENTION. SAFETY SIGNS. ACCIDENT PREVENTION BEFORE STARTING THE MACHINE. ACCIDENT PREVENTION WHEN COUPLING & UNCOUPLING TO THE TRACTOR. ACCIDENT PREVENTION WHEN USING THE HYDRAULIC SYSTEM. ACCIDENT PREVENTION WHEN USING THE PTO SHAFT.
  • Page 10 Section 5 PREPARATION FOR USE ADJUSTING THE DRAWBAR HEIGHT. RAISING THE DETACHABLE PARKING FOOT. ADJUSTING THE PTO DRIVE SHAFT LENGTH. COUPLING & UNCOUPLING CONNECTING THE HYDRAULIC SUPPLY CONNECTING THE POWER SUPPLY USING THE HANDBRAKE RAISING & LOWERING THE LADDER EXTENSION CHECK BEFORE USE.

  • Page 11: Foreword

    INTRODUCTION FOREWORD This manual will aid the user when setting, operating and servicing their Shelbourne Reynolds Powerspread Pro. Scheduled information is listed to ensure the operator follows safe and efficient working procedures. It must be read & understood by all persons who are required to carry out work either on or with the machine, and should be used in conjunction with the operator‟s manual of the tractor or prime mover.

  • Page 12: Machine Identification

    MACHINE IDENTIFICATION The serial and machine numbers of the Powerspread Pro spreaders are printed on a plate located on the left hand side of the machine.

  • Page 13: Standard Warranty Policy

    Shelbourne by an authorised Shelbourne dealer within 15 days of the date of the repair on a Shelbourne Warranty Claim Form. The submission of a claim is not a guarantee of payment. Any decision reached by Shelbourne is final.
  • Page 14 6 months. Shelbourne will at its option, either repair or replace the defective part free of charge. Original Purchaser shall be...
  • Page 15 Shelbourne Reynolds Engineering Ltd. cannot be held responsible for any failures or safety implications arising from the use of non-genuine parts. Use of...

  • Page 16: Accident Prevention

    SECTION 2: SAFETY PROCEDURES ACCIDENT PREVENTION The following safety instructions are applicable for all sections of this manual. Accident prevention programmes can only avert accidents with the co-operation of the persons responsible for the operation of the equipment. For the safety of yourself and others, operate equipment with care and do not take unnecessary risks.
  • Page 17 SAFETY SIGNS The following safety signs appear on the machine, they provide important instructions for safe work. – Take them into consideration for your safety and the safety of others. Ensure that you identify each symbol and understand its warning. Attached to the PTO guards are additional safety signs, refer to the driveshaft operators manual for their meaning.
  • Page 18 TNF-0011 TNF-0011 590479 01 193391 01 800221 01 260060 01 Stop the engine Carefully read the Beware of rotating Ensure PTO shaft Hydraulic oil is Risk of crushing and remove the operating manual auger. Do not guards are fitted dangerous when torso.

  • Page 19: Accident Prevention Before Starting The Machine

    ACCIDENT PREVENTION BEFORE STARTING THE MACHINE. Read the manual thoroughly. If moving the Powerspread by overhead lifting, use the designated lifting points. (See section 4.1). Ensure that the slings / chains are rated accordingly, and that the angles of the slings / chains are set in accordance to lifting regulations. Ensure bystanders are at a safe distance when the Powerspread is being suspended above the ground while lifting and unloading.

  • Page 20: Accident Prevention When Coupling & Uncoupling To The

    ACCIDENT PREVENTION WHEN COUPLING AND UNCOUPLING TO THE TRACTOR. The work of coupling and uncoupling the Powerspread involves a high risk of injury Follow the procedure described in section 5.4 for further information. Ensure the pickup hitch of the tractor is rated to withstand the maximum load seen at the drawbar, and that it matches the drawbar eye of the Powerspread.

  • Page 21: Accident Prevention When Using The Pto Shaft

    Hydraulic systems can generate extremely high pressures. Use proper and thorough means of searching for leakage (do not use your hands), and repair all damage immediately. Spurting hydraulic oil can cause injuries. Seek medical advice immediately in the event of injury. Hydraulic systems can generate heat within its components, be aware if touching / servicing components directly after use.

  • Page 22: Accident Prevention When Operating The Machine

    ACCIDENT PREVENTION WHEN OPERATING THE MACHINE The Powerspread must not be put into operation until the user has been given proper initial instructions either by the dealer or by one of Shelbourne Reynolds' representatives or employees. It is the owner‟s responsibility that anybody else who uses the machine is competent and has received instruction or training.
  • Page 23 Be aware that when the load is almost empty stones and hard objects may be ejected from the top of the hopper while the impeller is rotating. No person may be allowed to ride or climb on the Powerspread when it is operating. Never leave the driver seat whilst the tractor or machine is running.

  • Page 24: Accident Prevention When Taking On Public Roads

    ACCIDENT PREVENTION WHEN TAKING ON PUBLIC ROADS UK road traffic regulations must be observed when towing the Powerspread on the public highway. The Powerspread must be in a road-worthy condition. Check the tyre pressures regularly. Incorrect tyre pressure will reduce the carrying capacity of the tyre as well as the life of the tyre.

  • Page 25: Accident Prevention When Leaving The Machine

    ACCIDENT PREVENTION WHEN LEAVING THE MACHINE Never leave the driver seat whilst the tractor or machine is running. Park the machine on a firm and level site. Follow the safe stop procedure before leaving the tractor cab. If being left unattended lock the tractor cab.

  • Page 26: Accident Prevention When Removing A Foreign Object

    2.11 ACCIDENT PREVENTION WHEN REMOVING A FOREIGN OBJECT FROM THE MACHINE. Do not attempt to remove a foreign object from the machine unless you are wearing appropriate protective clothing (PPE). (Gloves & safety boots etc.) Ensure the impeller has stopped rotating before you approach the machine. Ensure the impeller lift cylinder is primed with oil before lowering the impeller, as air in the system may cause the impeller to suddenly fall.
  • Page 27 2.12 ACCIDENT PREVENTION WHEN SERVICING OR WORKING ONTHE MACHINE Ensure the machine is parked on a firm & level site and the „SAFE STOP‟ procedure is followed before servicing or working on the machine. This is to ensure that the unit does not unexpectedly move or start up while the operator or person is in close proximity to the machine The Powerspread must be maintained and repaired only by persons who are familiar...
  • Page 28 Ensure the impeller blade fixing nuts are tightened to the correct torque. (See section 7.1) Never work underneath or next to the machine unless the Powerspread is perfectly stable, the handbrake applied and the ground is firm. Never work underneath or near the Powerspread if it has been raised using only a jack. Always make sure the jack is used in conjunction with stands or other effective supports, and that the jack &...
  • Page 29 2.13 ACCIDENT PREVENTION WHEN CLEANING AND STORING THE MACHINE If the Powerspread is connected to a tractor while cleaning, ensure the „safe stop‟ procedure is followed and the machine is parked on a firm level site. This is to ensure that the unit does not unexpectedly move / start up while the operator or person is in close proximity to the machine.

  • Page 30: Proper Use

    The Shelbourne Reynolds Powerspread is intended for use on typical farms and to be employed in spreading many types of manure from thin slurry to heavy farmyard manure.

  • Page 31: No Liability For Consequential Damage

    Powerspread and/or injury to the operator. Any claims for damages not directly incurred by the Powerspread cannot be accepted. By the same token, Shelbourne Reynolds cannot be held liable for any consequential damage resulting from incorrect use of the Powerspread.

  • Page 32: Description

    SECTION 3 SPECIFICATION AND DESCRIPTION DESCRIPTION The machine consists of a tapered tub (A), with a central horizontal auger (B). Fitted to the auger are shearbolt protected auger paddles (C). On the RH side of the machine is a hydraulically operated door (D), and a discharge impeller (E). Hardox blades (F) are bolted to the impeller.

  • Page 33: Features & Benefits

    FEATURES & BENEFITS RIGHT AND LEFT HAND OF THE MACHINE AS TERMED IN THIS MANUAL IS FOR AN OPERATOR SITTING IN THE TRACTOR SEAT LOOKING FORWARD. THE SHELBOURNE REYNOLDS POWERSPREAD PRO FEATURES BENEFITS Shearbolt protected chain drive For maximum protection of the drives.

  • Page 34: Technical Specifications

    TECHNICAL SPECIFICATIONS Model 1800 2300 Capacity/ Level 8000 litres 10500 litres 1800 gallons (UK) 2300 gallons (UK) 2200 gallons (US) 2800 gallons (US) Volume / Level (283 ft 10.5 m (371 ft 6091mm (20‟) 6091mm (20‟) Overall Length (A) 2700mm (8‟10”) 2700mm (8‟10”) Width over tyres (D) 2462mm (8‟1”)
  • Page 35 Model 2400 3200 Capacity/ Level 11000 litres 14500 litres 2400 gallons (UK) 3200 gallons (UK) 2900 gallons (US) 3850 gallons (US) Volume / Level 11 m (388 ft 14.5 m (512 ft 7650mm (25‟1”) 7650mm (25‟1”) Overall Length (A) 2650mm (8‟8”) 2650mm (8‟8”) Width over tyres (D) 2498mm (8‟2”)
  • Page 36 Model 2400 3200 Capacity/ Level 11000 litres 14500 litres 2400 gallons (UK) 3200 gallons (UK) 2900 gallons (US) 3850 gallons (US) Volume / Level 11 m (388 ft 14.5 m (512 ft 7650mm (25‟1”) 7650mm (25‟1”) Overall Length (A) 2655mm (8‟8”) 2655mm (8‟8”) Width over tyres (D) 2577mm (8‟6”)

  • Page 38: Handling

    SECTION 4 HANDLING & TRANSPORTATION Refer to section 2 for safety procedures. HANDLING Refer to section 2.3 – Accident prevention before starting the machine for safety procedures. The Powerspread should only be moved by one of the following methods: By the use a crane type-lifting device (Tele-handler, jib / gantry crane) Attaching to a tractor / towing vehicle If using method 1, firstly attach an appropriate overhead lifting device, with sufficiently rated slings / chains.
  • Page 39 Secure the Powerspread against rolling by applying the handbrake / positioning wheel chocks. Reverse the tractor slowly towards the tow eye of the Powerspread, ensure there are no bystanders positioned in the danger / crush zone Lower the pick-up hitch, and manoeuvre the tractor, so the pickup hitch is directly underneath the tow eye of the Powerspread.
  • Page 40 SECTION 5 PREPARATIONS FOR USE Refer to section 2 for safety procedures. ADJUSTING THE DRAWBAR HEIGHT Refer to section 2.3 – Accident prevention before starting the machine for safety procedures. Due to differences in height of tractor pick up hitches, it may be necessary to rotate the front tow eye section through 180 degrees(2400-3200 models only).
  • Page 41 ADJUSTING THE PTO DRIVE SHAFT LENGTH Refer to section 2.3 – Accident prevention before starting the machine for safety procedures. Refer to section 2.6 – Accident prevention when using the PTO shaft for safety procedures. The correct length of the PTO drive shaft may vary depending on the tractor in use. It may be necessary to shorten the PTO drive shaft.
  • Page 42 COUPLING & UNCOUPLING Refer to section 2.4 – Accident prevention when coupling & uncoupling to the tractor for safety procedures. The Powerspread is supplied with a 50mm diameter heavy-duty UK type tow eye, as the drawbar loading is too high for use on a tractor drawbar. The machine should only be used on the automatic pick up hitch of the tractor A parking jack is not supplied with the spreader;...
  • Page 43 CONNECTING THE HYDRAULIC SUPPLY Refer to section 2.5 – Accident prevention when using the hydraulic system for safety procedures. With a clean cloth wipe any dirt from the couplings before connecting to the tractors hydraulic system. Proceed to connect the hydraulic brake coupling and the auxiliary hydraulic couplings to the tractor via the 1/2 BSP male quick release couplings provided.
  • Page 44 Rotary spindle type (See below – crank handle shown in resting position) To apply the handbrake swivel the crank handle from its resting position by 180º and then rotate the handle clockwise to tighten the cable which in turn will activate the brake. (The tightening force required to apply the handbrake is approximately 165N or approx.
  • Page 45 CHECK BEFORE USE Refer to section 2 for safety procedures. Your dealer should have undertaken all assembly work and pre delivery checks. As a precaution before you use your new Powerspread, please do the following: Read the operators manual carefully. Check that the Powerspread is mounted correctly and that it is undamaged.
  • Page 46 SECTION 6 FIELD OPERATION AND SPREADING Refer to section 2 – Accident prevention for safety procedures. The machine is designed to run at 540rpm PTO speed. Spreading should be done in straight-line bouts. Avoid spreading while turning corners, as this will cause vibration in the PTO drive.
  • Page 47 DISCHARGE RATE The machine is designed with a single auger speed of 13rpm. This optimum auger speed coupled with the 1.32m wide door and impeller means a high discharge rate can be achieved. For a finely shredded spread with a low discharge rate the door opening will be small. However the auger will still transport the manure to the discharge door at the same speed resulting in a "bottle-neck"...
  • Page 48 SETTING THE SPREADING DEFLECTOR Refer to section 2.7 – Accident prevention when operating the machine, for safety procedures. The adjustable spreading deflector has been designed to give you the optimum spread pattern when spreading slurry. By operating the sprung lever & rotating the assembly, the spreading deflector can be set in any one of three positions.
  • Page 49 OPERATING THE ANTI-BRIDGING ARM Refer to section 2.7 – Accident prevention when operating the machine, for safety procedures. An anti-bridging kit can be fitted to this machine as an option. Some manure types which contain a high straw content, are prone to bridging, when this occurs it greatly reduces the machines ability to produce a consistent discharge rate.
  • Page 50 Anti-bridge kit hydraulic options: The anti-bridging arm can be operated manually by engaging the tractors double acting spool valve or it can be operated via a reciprocating valve, which enables the anti- bridging arm to continually move backwards and forwards during spreading Automatic hydraulic option containing the reciprocating valve Part No: KIT-03824...
  • Page 51 REMOVING FOREIGN OBJECTS FROM THE MACHINE Refer to section 2.11 – Accident prevention when removing a blockage from the machine for safety procedures. If during spreading a knocking sound is heard or sparks are seen coming from the impeller, then there will be a foreign object such as a stone in the machine. If this happens open the discharge door wide to allow the object to be thrown out.
  • Page 52 The impeller shearbolt is made from special material. Normal commercially available bolts are not suitable. The shearbolt must be genuine Shelbourne Reynolds service parts. If not, the company will not consider any claim made under the warranty and no liability shall be attached to the company.
  • Page 53 The Auger shearbolt is made from special material. Normal commercially available bolts are not suitable. The shearbolt must be genuine Shelbourne Reynolds service parts. If not, the company will not consider any claim made under the warranty and no liability shall be attached to the company.
  • Page 54 6.10 AUGER REVERSING FACILITY Refer to section 2.6 – Accident prevention when using the PTO shaft for safety procedures Refer to section 2.11 – Accident prevention when removing a blockage from the machine for safety procedures. If an obstruction is encountered which is large enough to continuously shear the auger shearbolt, you can reverse the drive simply by moving the PTO shaft from the main drive shaft (B) to the reverser shaft (C).
  • Page 55 6.11 LOWERING THE IMPELLER Refer to section 2.11 – Accident prevention when clearing a blockage from the machine for safety procedures. The impeller can be hydraulically lowered to gain more access when removing a foreign object from the door opening. To lower the impeller follow the below procedure: 1.
  • Page 56 Under NO circumstances should the paddles be welded solidly and the shearbolt removed as this will invalidate the warranty of the Powerspread. The shear bolts must be genuine Shelbourne Reynolds service parts. If not, the company will not consider any claim made under the warranty and no liability shall be attached to the company.
  • Page 57 If the auger paddle shearbolts need to be changed follow this procedure: Follow the „safe stop, procedure. Disconnect the PTO shaft and hydraulic services from the machine. You will need 2 off 24mm spanners, replacement shearbolts and nuts and a pry bar to remove any excess manure from around the paddle.
  • Page 58 SECTION 7 ADJUSTMENTS AND MAINTENANCE Refer to section 2.12 – Accident prevention when servicing & working on the machine for safety procedures. IMPELLER BLADE ADJUSTMENT It is important to set the impeller a certain distance from the door to maintain a good spread pattern, and to prevent impact damage between the impeller or door assemblies.
  • Page 59 DRIVE CHAIN TENSIONING Refer to section 2.12 – Accident prevention when servicing and working on the machine for safety procedures The Powerspread is fitted with 3 simplex chains of various sizes to drive the auger and impeller. All chains are fitted with a tension adjuster (see diagrams below). The correct chain tension will have been set at the factory but it should be regularly checked during field use.
  • Page 60 Fig 3. CHECKING / TIGHTENING OF WHEEL NUTS Refer to section 2.12 – Accident prevention when servicing and working on the machine for safety procedures. Torque Torque Socket Number of studs, stud size and nut type (Nm) (lb/ft) size 10 studs, M22 x 1.5mm pitch, “Bec” taper 32mm cone nut 8 studs, M20 x 1.5mm pitch, “Plain nut &...
  • Page 61 ELECTRICAL WIRING DIAGRAMS Standard Lights (non LED)
  • Page 62 LED lights (Pre flyingLead and plug)
  • Page 63 TYRE PRESSURES Refer to section 2.12 – Accident prevention when servicing and working on the machine for safety procedures. To ensure maximum tyre life and performance, it is advisable to check the tyre pressure every 2 weeks. If the machine has not been used for a long period, check the tyre pressures before putting the machine back into operation.
  • Page 64 Recommended torque settings for hose nuts: SIZE (BSP) NUT TORQUE SETTING lbf-ft lbf-ft 1/4” 3/8“ 1/2“ 5/8“ 3/4“ 1” RECOMMENDED TORQUE FOR FASTNERS Refer to section 2.12 - Accident prevention when servicing and working on the machine for safety procedures The table shown below provides the correct torque values for various fasteners.
  • Page 65 CHECKING THE AXLE HUBCAPS Refer to section 2.12 for accident prevention when servicing and working on the machine for safety procedures Check that the hubcaps are in place and in perfect condition. Missing or damaged hubcaps must be replaced immediately, to avoid dirt penetrating into the hub, and consequently damaging the wheel bearings.
  • Page 66 Check that the hub rotates more freely, it is best to be too free rather than too tight. When the hub has been adjusted, fit a new split cotter pin. Refit the Hubcap, and tighten the hubcap screws. When the wheel has been re-fitted, turn it slightly. It should come to rest with a slow rocking movement due to the imbalance In normal operating conditions, lubricate the bearings every 2 years or every 40,000km, or when the brake shoes are replaced.
  • Page 67 7.11 MAINTENANCE OF THE STEERING AXLE Refer to section 2.12 - Accident prevention when servicing and working on the machine for safety procedures. Steering axles should be maintained identically to standard axles, as described previously in sections 7.8, 7.9 & 7.10. However they do require extra maintenance and adjustments as described below.
  • Page 68 Adjusting the locking cylinders:  Move the lock nuts and the blind nuts as close as possible to the body of the cylinder.  Without operating the locking rams, align the steer axle and the vehicle on a smooth, level surface. ...
  • Page 69 7.12 MAINTENANCE OF THE BOGIE SUSPENSION Refer to section 2.12 - Accident prevention when servicing and working on the machine for safety procedures. After the first laden journey, before intensive use and every 6 months:  Tighten the axle U-bolt nuts diagonally to a torque of 440Nm ...
  • Page 70 7.13 CHANGING A WHEEL Refer to section 2.10 - Accident prevention when changing a wheel for safety procedures.  Park the machine on a flat hard standing surface capable of withstanding the loading of a jack.  Ensure the wheels are chocked and the machine is hitched to the tractor with its parking brake engaged.
  • Page 71 7.14 STORAGE & CLEANING Refer to section 2.13 for accident prevention when cleaning and storing the machine for safety procedures. Clean the machine thoroughly, making sure that high-pressure water does not contact bearings, seals or electrical components. Avoid washing paintwork at very close range or at very high pressure.
  • Page 72 SECTION 8 LUBRICATION Refer to the diagram below for greasing points: GREASE EVERY 10 HOURS Grease the front & rear impeller bearings. Grease the front & rear auger bearings. Oil the drive chains. GREASE EVERY 25 HOURS. Grease the universal joints & guard bearings of the impeller & input PTO shafts Grease remaining front drive bearings (x10).

This manual is also suitable for:

Powerspread pro 2400-3200

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