FRC TankVisionPro WLA300 Manual

FRC TankVisionPro WLA300 Manual

Tank indicator, water tanks, class a foam concentrate tanks, class b foam concentrate tanks
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Document Number:
XE-WLA3PM-R0A
WLA300/400
WLA360/460
WLA370/470
PRIMARY and REMOTE DISPLAYS
MINIATURES
TEL 631.724.8888 FAX 631.360.9727 TOLL FREE 1.800.645.0074
TANK INDICATOR
CLASS A FOAM CONCENTRATE TANKS
CLASS B FOAM CONCENTRATE TANKS
CAB
FIRE RESEARCH CORPORATION
www.fireresearch.com
26 Southern Blvd., Nesconset, NY 11767
WATER TANKS
MAXVISION
LED TANK
DISPLAY
1
WLA300 Rev170606

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Summary of Contents for FRC TankVisionPro WLA300

  • Page 1 WLA300 Rev170606 Document Number: XE-WLA3PM-R0A TANK INDICATOR WLA300/400 WATER TANKS WLA360/460 CLASS A FOAM CONCENTRATE TANKS WLA370/470 CLASS B FOAM CONCENTRATE TANKS PRIMARY and REMOTE DISPLAYS MAXVISION LED TANK DISPLAY MINIATURES FIRE RESEARCH CORPORATION www.fireresearch.com 26 Southern Blvd., Nesconset, NY 11767 TEL 631.724.8888 FAX 631.360.9727 TOLL FREE 1.800.645.0074...
  • Page 2: Table Of Contents

    WLA300 Rev170606 CONTENTS Table of Contents CONTENTS ........................ 2 List of Figures ......................3 INTRODUCTION ...................... 4 Overview ........................ 4 Features ........................4 Specifications ......................6 GENERAL DESCRIPTION ..................7 Components ......................7 INSTALLATION ......................9 Install Display Module................... 9 Install Cab Miniature Display ................
  • Page 3: List Of Figures

    WLA300 Rev170606 Typical System Configuration WLA3XX ............38 Typical System Configuration WLA4XX ............39 CLEAN/INSPECT PRESSURE/VACUUM FOAM TANK VENT ......40 PARTS LIST ......................41 List of Figures Figure 1. Display Module Mounting Dimensions ........... 10 Figure 2. Cab Miniature Display Mounting Dimensions ......... 10 Figure 3.
  • Page 4: Introduction

    INTRODUCTION Overview The FRC TankVisionPro indicator shows the actual volume of liquid in a tank. The liquid in the tank exerts a pressure that is measured by a sensor. As the amount of liquid changes, the pressure it exerts on the sensor changes proportionally. The pressure change is used to calculate the exact volume of liquid in the tank.
  • Page 5 WLA300 Rev170606 Adjustable/Programmable Brightness Levels—10 adjustable brightness control levels Tri-Color LEDs (Red, Green and Blue)—Programmable in various light patterns. (See pages 27-28 for more detailed information.) Magnet activated switch for calibration and settings Option for 12 pin connector with additional features: Visual warning output Silence button input to disable audio warning only Valve control output...
  • Page 6: Specifications

    WLA300 Rev170606 Specifications Display Module Supply Voltage: 9 - 30 VDC Supply Current: 0.25 Amp Maximum Dimensions: 4 3/8 by 3 Inches Housing: Waterproof Polycarbonate with plastic lens and enclosure to protect electronics Indicators: Tri-Color of Bright LEDs (9/10 Rows) Viewing Angle: 180°...
  • Page 7: General Description

    The electrical connector is waterproof and molded into the pressure sensor housing. The standard pressure sensor is used on tanks between 1 and 10 feet in vertical height. For tanks taller than 10 feet contact FRC for options.
  • Page 8 The buzzer provides an audio alarm when the tank volume drops to 25%. The buzzer resets when the tank volume goes above 25%. Note: When the TankVisionPro WLA300 primary display is used to control an Auto Tank ATA400 system, pin 5 does not provide a ground for the buzzer.
  • Page 9: Installation

    WLA300 Rev170606 INSTALLATION The TankVisionPro primary display module is connected to the pressure sensor and is the only module that needs to be calibrated. Note: The calibration procedure needs to be performed every time a primary display module is installed. Install Display Module The full size display modules all have the same mounting dimensions.
  • Page 10: Figure 1. Display Module Mounting Dimensions

    WLA300 Rev170606 2 1/2" Panel Cutout 2 1/8" Note: Do not use Loctite on any screws near the Lexan lens. Lexan lenses can become Mounting holes are brittle and prone to cracking when 4" clearance or tapped exposed to Loctite compounds. 3 1/2"...
  • Page 11: Install Pressure Sensor

    Install Pressure Sensor The pressure sensor is mounted on one of the tank sides approximately 2 inches from the bottom. If the tank has a vertical height greater than 10 feet contact FRC, a different sensor may be required. Pressure sensors are interchangeable. It is recommended that the calibration procedure be performed if the pressure sensor is changed.
  • Page 12: Figure 3. Pressure Sensor

    WLA300 Rev170606 Mount sensor approximately 2" from bottom of tank. Typical 7/8" 3-Pin Tank Across Flats Packard Plug Typical Pressure Sensor Location 0.87" 2.8" (max) Note: Do not mount the sensor in the 1.1" bottom of the tank. Sediment may collect in the port and cause sensor failure.
  • Page 13: Install Pressure/Vacuum Foam Tank Vent

    WLA300 Rev170606 Install Pressure/Vacuum Foam Tank Vent A pressure/vacuum foam tank vent is supplied for use on sealed foam tanks. The recommended location to mount the vent is in the cover of the foam tank fill tower. If there is no fill tower, mount the vent at the highest point of the tank top so that it is not immersed in foam.
  • Page 14: Figure 4. Pressure/Vacuum Foam Tank Vent

    WLA300 Rev170606 Top Mounted Tank Vent Typical 1 1/8" Diameter Hole Foam Tank Fill Tower 90° Mounted Tank Vent 3/4" Diameter Hole with Two 1/4" Bolt Holes Note: The tank vent must be mounted in a vertical position. The vent can not be immersed in foam.
  • Page 15: Install Maxvision Led Tank Display

    WLA300 Rev170606 Install MaxVision LED Tank Display The LED display is waterproof to allow for flexibility in the mounting location. Ensure that the light is mounted with the rear against a flat surface. Mount the display so that the raised MaxVision logo on the lens and the drain notch on the rubber gasket are at the bottom and is mounted with the rear against a flat surface.
  • Page 16 WLA300 Rev170606 3. Wait 5 seconds to enter the program. 4. Each swipe changes the LEDs brightness—ten levels that are stepped through and then repeated. 5. Hold the magnet over the calibration point for five seconds to load the new setting.
  • Page 17: Figure 5. Maxvision Color Pattern Programming

    WLA300 Rev170606 3. Swipe the magnet once and in five seconds the previously saved color pattern will be displayed. The Red LEDs will all light up and scroll upward (as shown in Pattern 10). The Red LEDs scrolling upward means the MaxVision display is synchronized with the primary display.
  • Page 18: Figure 6. Maxvision Led Display Mounting Dimensions

    WLA300 Rev170606 Note: Do not use Loctite on any screws near the Lexan lens. Lexan lenses can become brittle and prone to cracking when exposed to Loctite compounds. Mounting holes are Three locations are clearance or tapped available for the wires to for #10 screws.
  • Page 19: Install Remote Light Driver

    WLA300 Rev170606 Install Remote Light Driver The remote light driver is water proof to allow for flexibility in the mounting location. 1. Measure and mark mounting location for light driver. Make sure there is clearance for driver and cable before drilling holes. Refer to Figure 5 for dimensions. 2.
  • Page 20: Operation

    WLA300 Rev170606 OPERATION No operator input is required for the TankVisionPro to be operational. When power is on, the display is operating. The signal from the pressure sensor is processed and the volume of liquid in the tank shows on the display. Note: Calibrating the TankVisionPro display to the tank is required before operations.
  • Page 21 WLA300 Rev170606 Remote Light Driver When power is applied, the remote light driver runs a lamp test function. The lamp test starts at the 1/4 light and cycles each remote light on and off. At the completion of the lamp test, the remote light driver turns on the correct light(s) to show the tank water or foam volume.
  • Page 22: Calibration

    WLA300 Rev170606 CALIBRATION The TankVisionPro has unique calibration programs that enable it to be used on tanks of all shapes and sizes. Note: The standard pressure sensor is limited to a maximum tank height of ten feet. Overview Magnet Sensor The calibration programs are accessed by activating the C 1 and C 2 magnet sensors that are located on the front of the display module.
  • Page 23: Programming Codes

    WLA300 Rev170606 PROGRAMMING CODES Code Entry 1. Swipe the magnet at C1. Each of the bottom row of LEDs turns on one at a time. 2. Swipe the magnet at C2. Each of the top row of LEDs turns on one at a time. For example: A.
  • Page 24: Non-Linear Calibration

    WLA300 Rev170606 Non-Linear Calibration This non-linear calibration procedure can be used for any shape or size tank. The calibration process requires that the tank be empty at the start of the procedure and then filled at a steady rate of flow. The term ‘swipe’...
  • Page 25: Linear Calibration

    WLA300 Rev170606 Linear Calibration This linear calibration procedure can only be used for square or rectangular shape tanks with no irregularities. The calibration process requires that the tank be full at the start of the procedure. The term ‘swipe’ means to move the magnet up to and then away from the C 1 or C 2 sensors on front of the display.
  • Page 26: Full Tank Correction (Code 55)

    WLA300 Rev170606 Full Tank Correction (Code 55) This fine calibration procedure is used to fine tune the tank display after a non-linear or linear calibration has been completed. The calibration process requires that the tank be full at the start of the procedure and the display shows 75% or more. The term ‘swipe’...
  • Page 27: Diagnostics

    WLA300 Rev170606 DIAGNOSTICS There are diagnostic codes built into the TankVisionPro. These diagnostic codes can help in the troubleshooting process. If there is no input on pin 2 of the remote light driver, the remote lights remain off. The following FAULTS are displayed as long as the fault exists. Display Problem Probable Cause...
  • Page 28: Figure 9. Diagnostics - Warnings

    WLA300 Rev170606 The display cycles between normal and the following WARNINGS when a warning condition exists. Problem Display Probable Cause CODE 66 Top 2 and Bottom 2 LEDs Blink ON and OFF If the voltage from the Apparatus at incline Pressure Sensor is more (parked on a hill).
  • Page 29: Color Pattern Selection

    WLA300 Rev170606 COLOR PATTERN SELECTION Code 11 Pattern 1 - One solid color. 4-green\3-blue\2-orange\1-red (Default) Code 12 Pattern 2 - All red (same as WLA-2XX Series) Code 13 Pattern 3 - Top 1/8 level is green and all others are red. Code 14 Pattern 4 - Three colors: blue\orange\red.
  • Page 30: Warning And Control Level Adjustment

    WLA300 Rev170606 Warning and Control Level Adjustment Code 21 To set the Audio warning level. Default—1/4 (25%) Code 22 To set the Visual warning level. Default—1/4 (25%) Code 23 T o s e t t h e " T a n k F u l l " a u d i o s i g n a l l e v e l . Default—disabled.
  • Page 31 WLA300 Rev170606 Level Adjustment Setting Pattern Every magnet swipe at C 1 will incrementally increase/decrease the activation value by 1/16 (5% for % scale). Every Green LED is 1/8 level (10% for % scale). Every blue LED is 1/16 level (5% for % scale). LEDs are all red when activated, and show the default or previously set value.
  • Page 32: Brightness Adjustment

    WLA300 Rev170606 Brightness Adjustment Code 31 Day time brightness. Default—Brightness Level - 8 Code 32 Night time brightness. Default—Brightness Level - 2 Every magnet swipe at C 1 will incrementally increase/decrease the brightness for 10 various levels. Starting from the lowest level, repeat the process from number 1. Enable the data entry by holding the magnet at C 2 for 5 seconds.
  • Page 33: Wiring

    WLA300 Rev170606 WIRING Primary Display (WLA3XX/WLA4XX) WLA3XX Primary Display Connector Description Power 9-30 VDC Ground (Sensor Ground) Sensor 5 VDC Sensor Signal Buzzer Ground (150mA) Display Signal Out Datalink (+) Datalink (–) WLA4XX Primary Display Connector Description Power 9-30 VDC Ground Sensor 5 VDC Sensor Signal...
  • Page 34: Wiring

    WLA300 Rev170606 WIRING Primary Display Rear View (WLA3XX/WLA4XX) Pressure Sensor Connector Output WLA3XX Signal Supply Voltage Ground Deutsch Plug 5 VDC DT06-8S Power Standard Harness Pressure Primary Display Primary Display Sensor Module Module Pressure Sensor Connector Output WLA4XX Signal Supply Deutsch Plug Voltage Ground...
  • Page 35: Remote Displays (Wla3Xx/Wla4Xx)

    WLA300 Rev170606 Remote Displays (WLA3XX/WLA4XX) WLA3XX Remote Display Connector Description Power 9-30 VDC Ground Deutsch Plug DT06-8S Buzzer Ground (150mA) Display Signal Out Datalink (+) Datalink (–) Standard Harness Remote Display Datalink Module Remote Display Module Power WLA4XX Remote Display Connector Description Power 9-30 VDC...
  • Page 36: Cab Miniature And Maxvision Led Displays

    WLA300 Rev170606 Cab Miniature and MaxVision LED Displays Note: A white wire with a Deutsch contact on one end (to plug into the standard harness connector) and a butt connector on the other (to connect to customer provided wire) is provided with the Cab Miniature Display.
  • Page 37: Remote Light Driver

    WLA300 Rev170606 Remote Light Driver Notes: Connect a wire from the primary or a remote display module pin 6 to the remote light driver pin 2 (this is the input signal to the remote driver). If there is no signal on pin 2 the lights remain off.
  • Page 38: Typical System Configuration Wla3Xx

    Light Driver Displays Power 9-30VDC Remote Display Warning Buzzer White Wire 12/24 VDC 9-30VDC Primary Display Pin 6 FRC Datalink Terminating Resistor 9-30VDC Note: See Pin Description/ Pressure Sensor Location on pages 32 and 34. Figure 17. Typical System Configuration WLA3XXX...
  • Page 39: Typical System Configuration Wla4Xx

    Warning Buzzer White Wire 12 or 24 VDC 9-30VDC Pin 6 Primary Terminating Display Resistor FRC Datalink Silence Button To Valve 9-30VDC Controller NOTE: For Valve Visual Warning Controller Activation: Indicator Pressure Sensor Max 150 mA to ground supply to...
  • Page 40: Clean/Inspect Pressure/Vacuum Foam Tank Vent

    WLA300 Rev170606 CLEAN/INSPECT PRESSURE/VACUUM FOAM TANK VENT The pressure/vacuum foam tank valve is supplied for use on sealed foam tanks. There are internal passageways that provide a path for air to move between the tank and a center cavity in the vent. These passageways are self-draining and designed to prevent splashing foam from entering the center cavity and clogging the pressure and vacuum valves.
  • Page 41: Parts List

    WLA300 Rev170606 PARTS LIST WLA300 Standard Parts List INDEX PART NO. DESCRIPTION WLA300 TankVisionPro Kit, Water WLA360 TankVisionPro Kit, Class A Foam WLA370 TankVisionPro Kit, Class B Foam XE-WL300-D Display Module, Water XE-WL360-D Display Module, Class A Foam XE-WL370-D Display Module, Class B Foam XE-WL200S-CXXA Primary Display Cable, XX=Length XE-WL200R-CXXA...
  • Page 42: Figure 21. Wla400 Parts List

    WLA300 Rev170606 WLA400 Standard Parts List INDEX PART NO. DESCRIPTION WLA400 TankVisionPro Kit, Water WLA460 TankVisionPro Kit, Class A Foam WLA470 TankVisionPro Kit, Class B Foam XE-WL400-D Display Module, Water XE-WL460-D Display Module, Class A Foam XE-WL470-D Display Module, Class B Foam XE-WL400S-CXXA Primary Display Cable, XX=Length XE-WL400R-CXXA...
  • Page 43 WLA300 Rev170606 NOTES...
  • Page 44 WLA300 Rev170606...

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