Demir Dokum Nitron Condense Installation And Maintenance Instructions Manual

Demir Dokum Nitron Condense Installation And Maintenance Instructions Manual

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Installation and main-
tenance instructions
Nitron Condense
Nitron Condense 24 (H-TR)
Nitron Condense 28 (H-TR)
TR

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Summary of Contents for Demir Dokum Nitron Condense

  • Page 1 Installation and main- tenance instructions Nitron Condense Nitron Condense 24 (H-TR) Nitron Condense 28 (H-TR)
  • Page 2: Table Of Contents

    Contents Contents Setting the heating flow temperature....20 Setting the hot water temperature ....... 20 Checking and adjusting the gas ratio setting..21 Safety ..............3 Action-related warnings ......... 3 7.10 Checking function and leak-tightness....22 Adapting the unit to the heating Intended use ............
  • Page 3: Safety

    Safety 1 – installing and fitting the product in accord- Safety ance with the product and system approval Action-related warnings – compliance with all inspection and main- Classification of action-related warnings tenance conditions listed in the instruc- tions. The action-related warnings are classified in accordance with the severity of the possible Intended use also covers installation in ac- danger using the following warning signs and...
  • Page 4 1 Safety ▶ Use a telephone outside the building to 1.3.7 Risk of death due to explosive and inform the emergency service department flammable materials of the gas supply company. ▶ Do not use or store explosive or flammable materials (e.g. petrol, paper, paint) in the 1.3.3 Risk of death due to blocked or installation room of the product.
  • Page 5: Safety Information Pertaining To The Air/Flue Gas Installation

    Safety 1 1.3.12 Risk of being burned or scalded by Safety information pertaining to the hot components air/flue gas installation 1.4.1 Risk of death from escaping flue ▶ Only carry out work on these components once they have cooled down. ▶...
  • Page 6: Regulations (Directives, Laws, Standards)

    1 Safety cipitate as ice on the roof or the roof struc- 1.4.7 Risk of material damage caused by tures. an adjacent channel vent ▶ Ensure that this ice formation does not slide from the roof. 1.4.4 Risk of fire and damage to H ›...
  • Page 7: Notes On The Documentation 2

    Pass these instructions and all other applicable docu- ▶ ments on to the system operator. Applicability of the instructions These instructions apply only to: Product article number Turkey Nitron Condense 24 (H-TR) 0010019369 Nitron Condense 28 (H-TR) 0010019370 Product description Expansion relief valve Flow rate sensor (DHW)
  • Page 8: Symbols On The Product

    4 Installation Symbols on the product Information on the identific- Meaning ation plate Symbol Meaning → "TSE symbols" section Access to the potentiometers The product is connected to 230 V mains voltage Read the instructions. → "Recycling and disposal" Connecting to the room thermostat section H-TR Type designation...
  • Page 9: Dimensions

    Installation 4 Dimensions Dimensions Nitron Condense 24 (H- Nitron Condense 28 (H- 405 mm 430 mm 39 mm 41.5 mm 64 mm 76.5 mm 202.5 mm 215 mm Minimum clearances Minimum clearance 200 mm 200 mm 300 mm Clearance from combustible components...
  • Page 10: Wall-Mounting The Product

    4 Installation Wall-mounting the product Installing/removing the front casing and the chamber cover 4.8.1 Removing the front casing Check whether the wall has sufficient load-bearing ca- pacity to bear the operational weight of the product. Check if the supplied fixing material may be used for the wall.
  • Page 11: Removing/Installing The Side Section

    Installation 4 4.8.1.2 Removing the combustion chamber cover 4.8.2 Installing the front casing Remove the combustion chamber cover, as shown in the ▶ illustration. 4.8.1.3 Installing the combustion chamber cover Install the front casing as shown in the illustration. ▶ Removing/installing the side section 4.9.1 Removing the side section...
  • Page 12: Installation

    5 Installation 4.9.2 Installing the side section If, during gas leak-tightness tests, you ▶ have closed the gas isolator cock that is installed upstream of the product, relieve the gas line pressure before you open this gas isolator cock. Caution. Risk of damage caused by corrosion.
  • Page 13: Installing The Gas Connection And Heating Flow/Return

    Installation 5 Filling the siphon and connecting the Check whether the volume of the installed expansion ▶ vessel is sufficient for the heating system. condensate discharge pipe Conditions: The volume of the installed expansion vessel is insufficient Danger! Risk of death from escaping flue gases! Install an additional expansion vessel, connected as ▶...
  • Page 14: Flue Gas Installation

    5 Installation – Downward gradient to the inside: ≥ 5 % Terminate the line in such a way that escaping water or steam cannot cause injury to persons or damage to Install the air/flue pipe as described in the separate electronic components.
  • Page 15 Installation 5 5.6.3.3 Horizontal/vertical air/flue gas installation Length of the air/flue gas installation, dia. 60/100 mm (→ Page 36) Applicability: B22P air/flue pipe Length of the air/flue gas installation, dia. 80/125 mm (→ Page 36) 5.6.3.5 Vertical air/flue gas system Applicability: C32 type flue pipe In this configuration, a flue-gas or ventilation duct can be For each additional 90°...
  • Page 16 5 Installation 5.6.3.8 Horizontal or vertical air/flue gas system A boiler/combination unit that is connected to a type C42 system must only be connected to natural draught chimneys. with natural draught The condensate from header line systems must not drain Applicability: C62 type flue pipe into the boiler/combination unit.
  • Page 17: Electrical Installation

    Installation 5 5.7.1.2 Closing the electronics box The flue gas connection is implemented via a branch con- nection on the single or header line in natural draught opera- tion. The diameter of the line is to be determined depending on the total output of the connected units. For each additional 90°...
  • Page 18: Connecting Additional Components

    6 Operation 5.7.3 Establishing the power supply Tilt the electronics box upwards. Install the front casing. (→ Page 11) Ensure that the rated mains voltage is correct. After start-up, check whether the parameter PP06 is set – Rated mains voltage: 230 V correctly in the parameter menu.
  • Page 19: Start-Up

    Start-up 7 Start-up Total Water hardness at specific system volume heating > 20 l/kW Initial start-up ≤ 20 l/kW > 50 l/kW output ≤ 50 l/kW In Turkey, the initial start-up must only be carried out by an mol/ mol/ mol/ authorised person.
  • Page 20: Preventing Low Water Pressure

    7 Start-up Preventing low water pressure Setting the heating flow temperature In order for the heating installation to operate properly, the Conditions: Heating mode (Winter mode) switched on display must show a filling pressure between 0.1 MPa and 0.2 MPa (1.0 bar and 2.0 bar). If the heating installation extends over several storeys, higher filling pressures may be required to avoid air entering the heating installation.
  • Page 21: Checking And Adjusting The Gas Ratio Setting

    Start-up 7 – Checking and adjusting the gas ratio Permissible gas connection pressure for opera- setting tion with G20 natural gas: 2 kPa (20 mbar) – Permissible gas connection pressure for liquid 7.9.1 Checking the factory-set gas ratio setting gas operation G30: 3 kPa (30 mbar) –...
  • Page 22: Checking Function And Leak-Tightness

    8 Adapting the unit to the heating installation Start up the product. 13. Secure the valve cover. Open the gas isolator cock. 14. Open the gas isolator cock. Check the value on the pressure gauge. 15. Check the measuring nipple for gas tightness. Technical data –...
  • Page 23: Remaining Feed Head Of The Pump

    Handing the product over to the operator 9 – Button push: 5 s Exiting the parameter menu Note If you do not press any button for 30 seconds, the display automatically switches to the basic display. Press once to exit the parameter menu. Press again to exit the installer level.
  • Page 24: 10 Troubleshooting

    10 Troubleshooting 10 Troubleshooting Insert the new burner. Screw in the burner (1) tightly. 10.1 Rectifying faults Insert the cable connection from the ignition and monit- oring electrode (3). If fault messages (FXX) appear or malfunctions occur, ▶ rectify the fault or malfunction after carrying out the 10.3.2 Replacing the heat exchanger checks listed in the tables in the appendix.
  • Page 25: Completing Repair Work

    Observing inspection and maintenance intervals 11 10.4 Completing repair work Clean the ribs of the heat exchanger to remove com- bustion residue. Install the combustion chamber cover. (→ Page 11) Slide the heat exchanger back again. Install the side sections. (→ Page 12) Install the upper flow pipe and return pipe (3).
  • Page 26: Checking The Admission Pressure Of The Expansion Vessel

    12 Decommissioning 12. Close the drain valve. 13. Tilt the electronics box upwards. 14. Install the front casing. (→ Page 11) 11.5 Checking the admission pressure of the expansion vessel Close the service valves and drain the product. (→ Page 25) Measure the admission pressure of the expansion ves- sel at the vessel valve.
  • Page 27: Appendix

    Appendix Appendix Installer level – Overview Setting level Values Default Unit Increment, select, explanation setting Min. Max. Installer level → – – Enter code 1 (competent person code 96) Installer level → Programmable parameters (code 11) → PP01 Gas type –...
  • Page 28: Inspection And Maintenance Work - Overview

    Appendix Setting level Values Default Unit Increment, select, explanation setting Min. Max. IF08 ℃ – – = Fault – 00 - 99 = Return temperature −20 ℃ – – = No outside temperature sensor connected – IF09 −20 - 99 = Outside temperature sensor ℃...
  • Page 29: C Fault Messages - Overview

    Appendix Fault messages – Overview Fault code Meaning Possible cause Overheating The safety cut-out or the overheating thermostat interrupts circulation. (RE- SET) The flue gas temperature sensor in the recuperator is defective. NTC fault (hot water) The hot water temperature is outside of the permitted range. NTC fault (flow) The cable connections are defective/faulty.
  • Page 30 Appendix Fault Cause Measure The product is not working, no fault mes- The fuel is not reaching the product or the Check the gas flow pressure and the fuel sages are flashing. gas flow pressure is too low. supply. The monitoring electrode is positioned in- Check the position of the monitoring elec- –...
  • Page 31 Appendix Fault Cause Measure The product ends the heating circuit too There is a low level of heat loss. Reduce the gas valve pressure or reduce quickly. the system-capacity potentiometer in line with the heat loss. The expansion relief valve is leaking. The system pressure is over 0.03 MPa Reduce the system pressure.
  • Page 32: E Connection Diagram

    Appendix Connection diagram 230V~ PCB for the product Room thermostat/earth connection/24 V Rev counter in the fan Return temperature sensor Pump (PWM) Hot water temperature sensor Collector temperature sensor Flow temperature sensor Timer (optional) Flow rate sensor (DHW) Installation and maintenance instructions 0020219190_00...
  • Page 33: F Technical Data

    Gas valve Water pressure switch Power supply Gas valve Technical data Technical data – General Nitron Condense 24 (H-TR) Nitron Condense 28 (H-TR) Heat output (min./max.) 12.5 … 24.0 kW 12.5 … 26.9 kW Heat input (min./max.) 13 … 25 kW 13 …...
  • Page 34 Appendix Technical data – Electrics Nitron Condense 24 (H-TR) Nitron Condense 28 (H-TR) Electric connection 230 V/50 Hz 230 V/50 Hz Built-in fuse (slow-blow) Max. electrical power consumption 110 W ± 10% 140 W ± 10% Level of protection IP X4 D IP X4 D Test symbol/registration no.
  • Page 35: Air/Flue Gas Installation

    Appendix Air/flue gas installation Minimum clearances for the air/flue gas installation D, E Minimum dimen- Installation site sions Directly below an opening, air bricks, opening windows, etc., that can be opened. 300 mm Above an opening, air bricks, opening windows, etc., that can be opened. 300 mm Horizontally to an opening, air bricks, opening windows, etc., that can be opened.
  • Page 36: Length Of The Air/Flue Gas Installation, Dia. 60/100 Mm

    Diameter of the flue pipe Dia. 60/100 (L) B22 type flue pipe B22P air/flue pipe C12 type flue pipe C32 type flue pipe C42 type flue pipe Nitron Condense – – ≤ 3 m ≤ 3 m – 24 (H-TR) –...
  • Page 37: Index

    Appendix Index Index Air/flue gas installation Heat load, maximum ............21 Heat load, minimum ............22 Condesate Trap For Flue Pipe Minimum clearances for the air/flue gas installation Hot water connection............13 Air/Flue pipe ..............14 Using condensate adaptor is recommended for preventing to condensate. Installing.................
  • Page 38 C42 type flue pipe – – – – ≤ 3 m ≤ 3 m ≤ 3 m ≤ 3 m – – Nitron Condense Nitron Condense 24 (H-TR) 24 (H-TR) Nitron Condense Nitron Condense – – – – ≤ 3 m ≤...
  • Page 39 Index Index Heat load, maximum ............21 Heat load, minimum ............22 Hot water connection............13 Air/Flue pipe ..............14 Installing................. 14 Ice formation................5 If you smell gas ..............3 Air/flue pipe, installed ............4 Applicability, instructions ............7 Inspection work .............
  • Page 40 Index Supply of combustion air ........... 4, 6 Switching off ................ 26 Switching off the product ............. 26 Switching on the product ............. 19 Tool ..................5 Transport ................5 Treating the heating water ..........19 Unpacking the product ............8 Use, intended ................
  • Page 44 Publisher/manufacturer TÜRK DEMIRDÖKÜM FABRIKALARI A.S. Ismet Inonu Cad. No: 245 ‒ 11300 / Bozuyuk ‒ Bilecik www.demirdokum.com.tr DemirDöküm Genel Müdürlük Bahçeli Evler Mahalle Bosna Bulvarı No: 148 Çengelköy İSTANBUL Tel: 0 216 558 80 00 supplier www.demirdokum.com.tr Demir Döküm Genel Müdürlük Bahçelievler Mah.

This manual is also suitable for:

Nitron condense 24Nitron condense 28

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