Table of Contents
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Table of Contents
Troubleshooting
Summary of Contents for Bardac drives OPTIDRIVE PLUS 3 GV
- Page 2 Declaration of Conformity: Invertek Drives Ltd hereby states that the Optidrive Plus product range is CE marked for the low voltage directive and conforms to the following harmonised European directives : - EN 61800-5-1 : Adjustable speed electrical power drive systems - EN 61800-3 : Adjustable Speed Electrical Power Drive Systems –...
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Page 3: Table Of Contents
CONTENTS Page General 1.1 Important safety information 1.2 Electromagnetic Compatibility (EMC) Mechanical Installation 2.1 General 2.2 Mechanical dimensions and mounting 2.3 Enclosure mounting Electrical Installation 3.1 Safety 3.2 Precautions 3.3 Drive and motor connection 3.4 Control terminal connections Operation 4.1 Managing the keypad 4.2 Easy startup Configuration 5.1 Basic parameters... -
Page 4: General
General 1.1 Important safety information This variable speed drive product (Optidrive) is intended for professional incorporation into complete equipment or systems. If installed incorrectly it may present a safety hazard. The Optidrive uses high voltages and currents, carries a high level of stored electrical energy, and is used to control mechanical plant that may cause injury. -
Page 5: Mechanical Installation
Mechanical Installation 2.1 General • Carefully inspect the Optidrive before installation to ensure it is undamaged • Store the Optidrive in its box until required. Storage should be clean and dry and within the temperature range –40 C to +60 •... -
Page 6: Enclosure Mounting
2.3 Enclosure mounting and dimensions For applications that require a higher IP rating than the IP20 offered by the standard drive, the drive must be mounted in a metallic enclosure. The following guidelines should be observed for these applications: • Enclosures should be made from a thermally conductive material, unless forced ventilation is used. -
Page 7: Electrical Installation
Electrical Installation 3.1 Safety Electric shock hazard! Disconnect and ISOLATE the Optidrive before attempting any work on it. High voltages are present at the terminals and within the drive for up to 10 minutes after disconnection of the electrical supply. •... -
Page 8: Drive And Motor Connection
3.3 Drive and motor connection Each drive star Each drive star If fitted, a filter should be mounted connected to system connected to system physically close to the Drive. For maximum earth point earth point effectiveness, the metal case of the filter and the heat sink of the drive should be Earth Earth... -
Page 9: Control Terminal Connections
3.4 Control Terminal Connections The User Control terminals are available via an 11-way pluggable connector. terminals are galvanically isolated, allowing direct connection to other equipment. Do not connect mains supply voltages to any terminals other than the User relay output. Permanent damage will otherwise result. All other inputs will withstand up to 30V dc without damage. -
Page 10: Operation
Operation 4.1 Managing the keypad The drive is configured and its operation monitored via the keypad and display NAVIGATE: Used to display real-time information, to access and exit parameter edit mode and to store parameter changes 5 0. 0 UP: Used to increase speed in real-time mode or to increase parameter values in parameter edit mode DOWN: Used to decrease speed in real-time mode or to decrease parameter values in parameter edit... -
Page 11: Configuration
Drive Configuration 5.1 Group 1 : Basic Parameters Par. Description Range Default Explanation Sets the maximum speed limit. Display of Hz or rpm dependent on P1-02 to P1-09 x 5 P1-01 Max speed limit 50 Hz P1-10. Maximum speed limit (up to 2 000Hz max) dependent on switching frequency: Max Limit = P2-24 / 16. -
Page 12: Extended Parameters
5.2 Group 2 : Extended Parameters Par. Description Range Default Explanation Defines the function of the digital Digital input function P2-01 0 to 22 inputs. See sections 5.5 … 5.7 on select pages 16…18 for more details. P2-02 Preset speed 2 -P1-01 to P1-01 0 Hz Sets jog / preset speed 2... - Page 13 Determines the time for which the Zero Speed holding P2-16 0 … 60s 0.2s zero speed is held on the output time before disabling the drive. When set to Edge-r, if drive is powered up with digital Input 1 Edgr-r : closed (enabled), drive will not run.
- Page 14 Modbus RTU communication Modbus RTU P2-26 9.6kbps to 115.2kbps 115.2 network baudrate. Only available if baudrate option optional Modbus plug-in installed Drive communication Distinct drive address used for all P2-27 0: Disable 1..63 address drive serial communications. When in Master mode, the drive transmits its operational status via Master / Slave mode 0: Slave mode...
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Page 15: User Feedback Control
5.3 Group 3 : User feedback control (PID control) Not available for 3 Modbus version User PID Proprtional Higher value used for high inertia. Too P3-01 0.1 ... 30.0 Gain high a value gives instability. User PID Integral Higher value gives slower, more P3-02 0.0s ... -
Page 16: Digital Input Configuration - Terminal Mode
5.5 Digital input configuration – terminal mode (P1-12 = 0) P2-01 Digi input 1 function Digi input 2 function Digi input 3 function Analog input function O : Stop (Disable) O : Bipolar analog input O : Preset speed 1 Bipolar analog input C : Run (Enable) C : Preset speed 1, 2... -
Page 17: Digital Input Configuration - Keypad Mode
5.6 Digital input configuration – keypad mode (P1-12 = 1 or 2) The following table defines the function of the digital inputs when the drive is in keypad mode P2-01 Digi input 1 function Digi input 2 function Digi input 3 function Analog input function When drive is stopped, closing O : Stop (Disable) -
Page 18: Digital Input Configuration - Modbus Control Mode (Optional)
5.8 Digital input configuration – Modbus control mode (Optional – P1-12 = 4) The following table defines the digital input functionality when the drive is in Modbus control mode. P2-01 Digi input 1 function Digi input 2 function Digi input 3 function Analog input function 0..2,4 O : Stop (Disable) -
Page 19: Troubleshooting
Troubleshooting 6.1 Fault-finding chart Symptom Cause and Solution Overload or over-current trip Check Star / Delta terminal connection in motor. Rated operating voltage of on unloaded motor during drive and motor should match. The Delta connection always gives the lower acceleration voltage rating of a dual voltage motor Overload or over-current –... -
Page 20: Auto-Tune Trouble Shooting
6.3 Auto-tune trouble shooting Trip message Explanation and check point At-F01 Measured motor stator resistance varies between phases. Ensure that all motor phases are connected to the drive. Check motor for winding imbalance. At-F02 Measured motor stator resistance is too large. Ensure that motor is connected. Check that the motor power matches the drive power rating. -
Page 21: Rating Tables
7.4 Drive rating tables SIZE 1 (INTEGRAL RFI FILTER) Model ODP-xxxxx-zz 12037 12075 12150 Motor output rating – industrial 150% o/l 0.37 0.75 Model ODP-xxxxx-USA 12005 12010 12020 Motor output rating – industrial 150% o/l Supply voltage / phases V±10% 220-240 / 1Ø... - Page 22 3) Part number for 1-phase supply different to part number for 3-phase supply Model ODP-xxxxx-zz 34055 34075 34110 34150 ** Motor output rating – industrial 150% o/l 11.0 15.0 Model ODP-xxxxx-USA 34075 34100 34150 34200 ** Motor output rating – industrial 150% o/l Supply voltage / phases V±10% 380-480 / 1Ø...
- Page 23 2) For cUL compliance, use fuse type Bussmann KTN-R / KTS-R or equivalent Model ODP-xxxxx-zz 54450 54550 54750 54900 Motor output rating – industrial 150% o/l Model ODP-xxxxx-USA 54600 54750 54100 54120 Motor output rating – industrial 150% o/l Supply voltage / phases V±10% 380-480 / 1Ø...