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Cadman 4000M Operator's Parts And Maintenance Manual

Hard hose drag reel
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4000M / 4500M
Hard Hose Drag Reel
OPERATOR'S PARTS and MAINTENANCE MANUAL
2006 EDITION
TR-MAN-4500M

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Summary of Contents for Cadman 4000M

  • Page 1 4000M / 4500M Hard Hose Drag Reel OPERATOR’S PARTS and MAINTENANCE MANUAL 2006 EDITION TR-MAN-4500M...

  • Page 3: Table Of Contents

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Creation Revision date: date: 15MAY06 Ivon LeBlanc Table of Contents Table of Contents ....................1 Hard Hose Drag Reel ................... 3 Warranty Policy ....................4 When Applying Liquid Manure................5 Safety Precautions ....................6 Safety Decals .......................
  • Page 4 TR-MAN-4500-A Operator's Manual - 4000M 4500M Page 2 of 46...

  • Page 5: Hard Hose Drag Reel

    Operator's Manual - 4000M 4500M Hard Hose Drag Reel We would like to thank you for purchasing your new Cadman Hard Hose Drag Reel. You have purchased a product of superior quality that will serve your needs for a long time provided you follow this manual and safety procedures.

  • Page 6: Warranty Policy

    (3) years. • The polyethylene hose used on CADMAN HARD HOSE DRAG REELS will be warranted for a period of five (5) years from the date of delivery, on a pro-rata basis.

  • Page 7: When Applying Liquid Manure

    TR-MAN-4500-A Operator's Manual - 4000M 4500M When Applying Liquid Manure Environmental concerns seem to be driving legislative agendas in many agricultural areas across the continent. Current and pending laws in many agricultural regions of North America are changing the ways in which the agricultural community is expected to manage their liquid animal waste products.

  • Page 8: Safety Precautions

    Please take the time to read and understand this manual so that unnecessary errors and risks are avoided. If you have any questions or concerns, please contact Cadman Power Equipment Ltd. or your local dealer/distributor. • DO NOT move or operate this machine until you have read OPERATOR NOTE and understand these instructions in this manual.

  • Page 9: Safety Decals

    • keep all safety decals legible (remove dirt or debris) • replace any damaged or illegible decals • replace any missing decals • if applicable, include the current safety decal specified by Cadman Power Equipment Limited on any components installed during repair Figure 2 - Replace Decal img-00131.png...

  • Page 10: Planning Your Application

    1. Divide your field into the least number of sections to obtain complete coverage. If the area you plan to cover is larger than the maximum area that your Cadman Hard Hose Drag Reel will cover (see chart below), you will need to have at least two (2) sections.
  • Page 11 TR-MAN-4500-A Operator's Manual - 4000M 4500M You MUST leave a MINIMUM of 50 ft (15.25 m) of hose at the rear of the machine at all times. This will help reduce the risk of kinking the hose behind the reel.

  • Page 12: Equipment Set-Up

    Park the reel approximately 100 ft. (30.5m) from the center of the field. (Refer to Figure 3 on page 8.) Face the hose end of the machine toward the furthest corner. Keep the chassis of the machine on firm and level ground. A Cadman Hard Hose Drag Reel has a high center of gravity.
  • Page 13 TR-MAN-4500-A Operator's Manual - 4000M 4500M Step 3 Stabilize your reel by fully extending the hydraulic stabilizer legs. Step 4 Level your machine using the tongue jack. Step 5 Connect the main supply line to your reel. Step 6 Disconnect the hydraulic hosing and unhitch your tractor. Position your tractor, (with the applicator attached) at the rear of the reel.
  • Page 14 TR-MAN-4500-A Operator's Manual - 4000M 4500M Step 8 Connect the soft hose from your reel, using the ringlock clamp, to the hose elbow on drawbar of your tractor. Secure both tow chains. When properly set, the hose should not be stressed during operation.

  • Page 15: Beginning Your Application

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Beginning Your Application Once you have set-up your Cadman Hard Hose Drag Reel you can start the application process. It is important to complete the following steps… Step 1 Release the brake to allow the drum to rotate during hose pull-out.
  • Page 16 TR-MAN-4500-A Operator's Manual - 4000M 4500M Step 3 Switch the cooling system valve to the unwind position. Figure 13 - Set Valve to Unwind Position img-00128.png Step 4 Pull out the hose toward the furthest corner as laid out in your plan (refer to section “Planning Your Application”...
  • Page 17 Pressurizing your Cadman Hard Hose Drag Reel must be done slowly and cautiously to purge all the air from the system. Air must be purged before bringing the system up to full operating pressure.

  • Page 18: Application Pattern

    There are a number of hose drag patterns that can be used during your application. Cadman Power Equipment Limited has found the zigzag pattern to be one of the best methods. Although we recommend this method, you are not limited to using it.

  • Page 19: Finishing An Application

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Finishing an Application Step 1 When you are nearing complete coverage of a section, signal the operator to shut down the pump. Start the hose blow out procedure. Continue to move the applicator through the field until flow to the applicator has stopped.
  • Page 20 TR-MAN-4500-A Operator's Manual - 4000M 4500M Step 3 Re-install hose flag to hose end. Figure 17 - Re-install Hose Flag img-00124.png DO NOT under any circumstances rewind the hose without the flag installed. Rewinding the hose without the flag installed will cause extensive damage to your machine.
  • Page 21 TR-MAN-4500-A Operator's Manual - 4000M 4500M Step 6 Start the retrieve cycle. Immediately check to see that the shut-off mechanism is working properly. • Manually lower the shut-off bar UNWIND from unwind position (vertical) to the rewind position (angled). / STOP •...
  • Page 22 TR-MAN-4500-A Operator's Manual - 4000M 4500M Page 20 of 46...

  • Page 23: Parts Section

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Parts Section From Serial Number: 00101044000M155 - 4000M/4500M Frame Assembly – Front.................. 22 Frame Assembly – Rear ................... 24 Drum Assembly ....................26 Indexing System ....................30 Drive Assembly....................32 Hydraulic System ..................... 36 ∗...

  • Page 24: Frame Assembly - Front

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Frame Assembly – Front 4000M - 4500M Page 22 of 46...
  • Page 25 TR-MAN-4500-A Operator's Manual - 4000M 4500M Frame Assembly – Front 4000M - 4500M Item Description Part Number Tongue 16-100 Tongue Jack 16-609 Hitch 40-402 Clevis Kit (w/ nut & bolt) 40-403 Frame 16-400 Drive Cover Door 16-613 Brass Hinge Pin, 3/16" x 3 in.

  • Page 26: Frame Assembly - Rear

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Frame Assembly – Rear 4000M - 4500M Page 24 of 46...
  • Page 27 TR-MAN-4500-A Operator's Manual - 4000M 4500M Frame Assembly – Rear 4000M - 4500M Item Description Part Number Walking Beam Axle 16-602 Grease Fitting, 1/8 NPT 40-001 Rocker Axle Collar 16-606 Shut Off Bar 16-601 Shut Off Bar Bushing 16-727 Shut Off Bar Latch...

  • Page 28: Drum Assembly

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Drum Assembly 4000M - 4500M Page 26 of 46...
  • Page 29 TR-MAN-4500-A Operator's Manual - 4000M 4500M Drum Assembly 4000M - 4500M Item Description Part Number Drum 16-500 Spool Drive Lug 15-040-A Removable Solid Drum Skin 06-517-A Pillow Block Bearing 40-410 Lock Collar Bearing Retainer Plate 05-622 Bearing Cap 05-617 Drum Bearing, 5 1/2"...
  • Page 30 TR-MAN-4500-A Operator's Manual - 4000M 4500M Drum Assembly 4000M - 4500M Page 28 of 46...
  • Page 31 TR-MAN-4500-A Operator's Manual - 4000M 4500M Drum Assembly 4000M - 4500M Item Description Part Number SAE Flat Washer, 1/4" 90-WSR-SAE025 SAE Flat Washer, 1/2" 90-WSR-SAE050 SAE Flat Washer, 5/8" 90-WSR-SAE063 SAE Flat Washer, 7/8" 90-WSR-SAE088 Jam Nut, 1/2" 90-NUT-JAM05013 Locknut, 1/4" - 20 90-NUT-LOC025-20 Locknut, 3/8"...

  • Page 32: Indexing System

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Indexing System 4000M - 4500M Page 30 of 46...
  • Page 33 TR-MAN-4500-A Operator's Manual - 4000M 4500M Indexing System 4000M - 4500M Item Description Part Number Hose Guide 06-622-C Indexer Drive Button, #60 15-041 Spacer, 3/8" x 1 1/2" Lg. 40-108-A 15-019 6" Hose Guide Roller Ass'y Consisting of: Snap Ring, 5/8" External...

  • Page 34: Drive Assembly

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Drive Assembly 4000M - 4500M Page 32 of 46...
  • Page 35 TR-MAN-4500-A Operator's Manual - 4000M 4500M Drive Assembly 4000M - 4500M Item Description Part Number Idler Arm 16-610 90 Deg. Grease Fitting, 1/8 NPT 40-011-90 Idler Arm Bushing, 1 1/4" x 3" Lg. 16-611-A Spacer, 3/4" ID x 1/2" Lg.
  • Page 36 TR-MAN-4500-A Operator's Manual - 4000M 4500M Drive Assembly 4000M - 4500M Page 34 of 46...
  • Page 37 TR-MAN-4500-A Operator's Manual - 4000M 4500M Drive Assembly 4000M - 4500M Item Description Part Number Jam Nut, 5/16" 90-NUT-JAM031-24 Jam Nut, M8 - 1.25 90-NUT-JAMM8125 Locknut, 5/16" - 24 90-NUT-LOC031-24 Locknut, 3/8" - 16 90-NUT-LOC038-16 Locknut, 1/2" - 13 90-NUT-LOC050-13 Locknut, 5/8"...

  • Page 38: Hydraulic System

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Hydraulic System 4000M - 4500M Page 36 of 46...
  • Page 39 TR-MAN-4500-A Operator's Manual - 4000M 4500M Hydraulic System 4000M - 4500M Item Description Part Number Hydraulic Coupler Tip 40-563 Hydraulic Hose, 3/8" x 230" Lg. 40-558 SAE O-Ring Adapter 25-WHD-5315X6 Pilot Operated Check Valve 40-399 SAE O-Ring Run Tee 6 JIC x 3/8"...

  • Page 40: Required Maintenance

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Required Maintenance Prevention of mechanical failure is the goal of any good maintenance schedule. The secret to preventing unwanted down time is to adhere to a maintenance schedule suited to the way you use the equipment. Your maintenance schedule should include...
  • Page 41 TR-MAN-4500-A Operator's Manual - 4000M 4500M Figure 20 - Grease Indexer Rail and Button img-00181.png Figure 21 - Indexer Gearbox Oil Filling img-00203.png Page 39 of 46...
  • Page 42 TR-MAN-4500-A Operator's Manual - 4000M 4500M Figure 22 - Drive Chain Adjuster (both sides) img-00140.png Figure 23 - Grease Points img-00139.png Page 40 of 46...
  • Page 43 Table 2 – Required Maintenance - Before Storing Lubricants Any good grade multi-purpose, waterproof grease is compatible Grease: with the greasing requirements of your Cadman Hard Hose Reel. SAE 80W or 90W gear oil. Gearbox: HYDREX AW-32 HYDRAULIC OIL (p/n 85-LUB-OILAW32)

  • Page 44: Hydraulic Control Valve Adjustment

    Operator's Manual - 4000M 4500M Hydraulic Control Valve Adjustment The 4000M / 4500M model drag hose reels are equipped with a single hydraulic valve to control the drive system. This valve provides two (2) operating positions and is actuated by a push-rod-bell crank system driven by the shut-off bar (at the rear of the machine).

  • Page 45: Indexing System Adjustment

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Indexing System Adjustment The indexing should ONLY be checked when only the base layer of hose is remaining on the drum. The hose connection should be in the 6 o’clock position (closest to the ground). If gaps exist between the coils of the hose, set the drum brake and manually push the coils together.
  • Page 46 TR-MAN-4500-A Operator's Manual - 4000M 4500M When re-installing the chain, hold pressure on the idler wheel by pushing with a wrench on the inside nut. Make sure all the slack from the lower portion of the chain is taken up. Tighten the idler wheel bolt while holding pressure. Properly re-install all safety shields.
  • Page 47 TR-MAN-4500-A Operator's Manual - 4000M 4500M Page 45 of 46...

  • Page 48: Useful Information

    TR-MAN-4500-A Operator's Manual - 4000M 4500M Useful Information LENGTH = 12 Inches = 39.37 Inches 1 FOOT 1 METER = 0.3048 Meter = 3.2808 Feet 1 ROD 1 MILE AREA = 144 Square Inches 1 SQUARE FOOT = 0.0929 Square Meters...

This manual is also suitable for:

4500m

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