Table of Contents
Related Manuals for IDEAL TP12KC-DX
Summary of Contents for IDEAL TP12KC-DX
- Page 1 TP12KC-DX Two Post Clear Floor Automotive Lift 12,000 lb. Capacity (3,000 lbs. Max Capacity per Arm) Installation & Operation Manual IMPORTANT!! READ MANUAL THOROUGHLY BEFORE INSTALLING, OPERATING, SERVICING OR MAINTAINING LIFT Jun 2017...
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Page 2: Table Of Contents
Please note that your warranty can be voided if you do not read the manual and understand its content. If you have any questions, concerning operation, safety or application of your lift, please consult your distributor. PRODUCT IDENTIFICATION IMPORTANT SAVE THESE INSTRUCTIONS TP12KC-DX Jun 2017... -
Page 3: Owner / Employer Obligations
Guide for Frame Engaging Lifts in a conspicuous location in the lift area convenient to the operator. 6. The Owner/Operator shall provide necessary lockout/tag out means for energy sources per ANSI Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tag out of Energy Sources, before beginning any lift repairs and maintenance. TP12KC-DX Jun 2017... -
Page 4: Important Safety Instructions
11. Keep the area around the lift clear of obstacles. 12. Never override the self-returning lift controls. 13. Use safety stands when removing or installing heavy vehicle components. 14. Avoid excessive rocking of the vehicle when it is on the lift. TP12KC-DX Jun 2017... -
Page 5: Location
ATTENTION! This lift is intended for indoor installation only. It is prohibited to install this product outdoors. Operating environment temperature range should be 41 – 104 ° F (5 – 40 ° C). Failure to adhere will result in decertification, loss of warranty, and possible damage to the equipment. TP12KC-DX Jun 2017... -
Page 6: Safety Decals
These Decals Must Be Applied to Lift. NOTE: SOME IMAGES IN THIS MANUAL ARE GENERIC AND MAY NOT RESEMBLE THE LIFT YOU HAVE PURCHASED. REFERENCE: AUTOMOTIVE LIFT INSTITUTE, Inc. CAUTION RELEASE ALL LATCHES BEFORE LOWERING LIFT MAXIMUM CAPACITY 12,000 LBS. TP12KC-DX Jun 2017... -
Page 7: Important Information
Uniform Building Code (UBC) and/or International Building Code (IBC). When required, it is recommended to contact a qualitied engineer to address the specific UBC and/or IBC code requirements. TP12KC-DX Jun 2017... -
Page 8: Product Information
1. PRODUCT INFORMATION 1.1 Product Description The TP12KC-DX 2-post hydraulic lift is a surface mounted, frame contact lift incorporating the latest safety technologies. Designed and manufactured for a lifting capacity of 12,000 lbs. (Max 3,500 lbs. per Lifting Arm) and is fully capable for lifting vehicles, vans, light & heavy trucks by safely holding them in an elevated position. - Page 9 Figs. 1 & 2 Elevation & Floor Layout TP12KC-DX Jun 2017...
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Page 10: Installation
Do not use an impact wrench to tighten! Tighten the nut, two or three turns on average after the concrete has cured (28-day cure). If the concrete is very hard only one or two turns may be required. TP12KC-DX Jun 2017... - Page 11 • 1-1/8” socket • 13/16” open end wrench • Level (18” minimum length) • Vise grips • Tape measure • Funnel • Hoist or Forklift (optional) • Two 12’ step ladders • 1/4” drive ratchet with 5/16” socket TP12KC-DX Jun 2017...
- Page 12 A. Connect column uprights / extensions to each column using M10 bolts, washers and nuts. DUE TO HEAVY WEIGHT OF COLUMN ASSEMBLY, IT IS RECOMMEND TO USE A HOIST OR FORKLIFT TO ASSIST IN STANDING THE COLUMNS TO AN UPRIGHT POSTION. TP12KC-DX Jun 2017...
- Page 13 6. Install Overhead Beam & Limit Switch Bar (Figs. 3, 4 & 5) A. Ensure the cable pulleys are assembled onto shafts with spacers prior to attaching overhead beam to top of columns, as shown below in Fig 4. Fig. 3 TP12KC-DX Jun 2017...
- Page 14 7. Install Air Actuator Cylinders for Safety Latches A. Locate offside air cylinder and insert 6mm hose into PTC fitting, as shown below in Fig. 6. Fig. 6 TP12KC-DX Jun 2017...
- Page 15 B. The base of the column may vary from the preliminary layout, as it is more important that the column be perpendicular to the floor and parallel to the other column. C. Install the anchor bolts and shim the base as described in Step 5. TP12KC-DX Jun 2017...
- Page 16 NOTE: CARRIAGES MUST REMAIN AT THE SAME COLUMN LOCK HEIGHT POSITION WHILE CABLES ARE BEING TIGHTENED. FAILURE TO DO WILL CAUSE THE CARRIAGES SAFETY LATCHES TO BE OUT OF SYNC. TP12KC-DX Jun 2017...
- Page 17 Figs. 11 &12. Connect shortest hydraulic hose to the elbow fitting. Connect the T fitting to the shortest hose and then connect overhead hose to the T fitting, Figs. 11 & 12. TP12KC-DX Jun 2017...
- Page 18 Connect medium length hose with 90 degree fitting to main side cylinder and thread through leg gussets. Run the hose up to the T fitting and tighten. Install Hose Covers on sides of columns, using provided hardware. See Exploded Views for details. TP12KC-DX Jun 2017...
- Page 19 A. Remove the fill level screw of the power unit tank. Fill it with Dexron III ATF or hydraulic oil that meets ISO-22, until fluid reaches the bottom of the screw hole. Replace the fill screw. 14. Lubricate the four inside corners of both columns with heavy duty grease. TP12KC-DX Jun 2017...
- Page 20 THE AIR IN THE CYLINDER IS UNDER PRESSURE. PROTECT YOUR EYES AND COVER THE END OF THE CYLINDER WITH A RAG BECAUSE OIL MAY SPRAY OUT OF THE CYLINDERS. B. Repeat the process for the Main side cylinder. TP12KC-DX Jun 2017...
- Page 21 E. Raise the vehicle to full height and lower the carriages onto the safety latches. Lower the vehicle to the floor. F. After cycling the lift ten times with a vehicle on it, recheck the tightness of the anchors to at least 110 ft-lbs. The Lift is now ready for Operation. TP12KC-DX Jun 2017...
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Page 22: Operation
DO NOT hammer pin down, as this will damage the restraint gear teeth. c. Raise vehicle until the wheels clear the floor, then release the START button. d. Check support adapters for secure contact at vehicle manufacturer recommended lift points. TP12KC-DX Jun 2017... - Page 23 After the lift is lowered down onto the ground, remove adapters from under vehicle and swing arms to full drive- thru position before moving vehicle out. IF LIFT IS NOT OPERATING PROPERLY, DO NOT USE UNTIL ADJUSTMENT OR REPAIRS ARE MADE BY QUALIFIED LIFT SERVICE PERSONNEL. TP12KC-DX Jun 2017...
- Page 24 Load the vehicle with the center of gravity midway between adapters. Unusual vehicles, such as limousines, RV’s, and long wheelbase vehicles, may not be suitable for lifting on this equipment. If necessary, consult with your iDEAL Automotive Equipment representative or contact the vehicle manufacturer. TP12KC-DX...
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Page 25: Inspection & Maintenance Instructions
Also, see ANSI/ALI ALOIM booklet for periodic Inspection Checklist and Maintenance Log Sheet. ALWAYS REPLACE WORN PARTS WITH GENUINE, AUTHORIZED PARTS. For Parts & Service Assistance Please contact iDEAL Automotive Equipment @ Toll Free: 877-588-9337 (Also see Additional Information next two pages) TP12KC-DX... - Page 26 * Lay is the distance measured, parallel to the rope axis, in which a single strand makes one complete turnaround the rope axis, or the wires make a complete turnaround the axis of the strand. Also, reference ANSI/ALI ALOIM standard for more information on wire rope cable inspection. TP12KC-DX Jun 2017...
- Page 27 For assistance, please contact iDEAL Automotive Equipment @ Toll Free: 877-588-9337 TP12KC-DX Jun 2017...
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Page 28: Exploded Views & Parts Lists
5. Exploded View / Parts List TP12KC-DX Jun 2017... - Page 29 Parts List For Parts & Service Assistance Please contact iDEAL Automotive Equipment @ Toll Free: 877-588-9337 ITEM CODE DESCRIPTION NOTE SJ13-12000-000 Off Side, Column SJ01-12002-000 Shim SJ01-12003-000 Anchor Bolt 3/4*140 SJ13-00002-000 Low Adaptor – 2.6” SJ13-00001-000 High Adaptor – 5”...
- Page 30 SJ03-14001-000 T Fitting SJ03-14002-000 Quick Fitting SJ03-14005-000 Close Nut SJ03-00032-000 Flat Washer SJ13-00022-000 Spacer SJ13-00036-000 Cover 5308-00146-000 Washer SJ13-00038-000 Throttle Valve SJ13-00037-000 Fitting SJ01-00033-000 SJ13-00034-000 Wire Nut, M20x1.5 M20*1.5 5103-08030-000 Bolt, M8x30 M8*30 5110-04030-000 Screw, M4x30 M4*30 TP12KC-DX Jun 2017...
- Page 31 5302-00004-000 Flat Washer, D10 SJ13-00054-000 Hose Cover, Upper MS Column SJ13-00055-000 Hose Cover, Low MS Column SJ13-00056-000 Hose Cover, Offside Column 5105-08012-000 Screw, M8x12 M8*12 EG01-00013-000 Rubber Door Guard SJ13-00057-000 Hose Cover, Column Extensions SJ01-00017-000 Protection Ring TP12KC-DX Jun 2017...
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Page 32: Troubleshooting Guide
Locking latches do not engage. Possible cause: Solution: 1. Latch shafts rusted. 1. Oil latch mechanism. Grease the shaft. 2. Latch spring broken. 2. Replace broken spring. 3. Latch cable needs adjustment. 3. Adjust clamps at cable end TP12KC-DX Jun 2017... -
Page 33: Warranty Policy
7. Warranty Policy TP12KC-DX Jun 2017...
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