Related Manuals for Perfect Point E-Drill
Summary of Contents for Perfect Point E-Drill
- Page 1 ® Fastener Removal System User Guide YSTEM UMBERS CP1-SY-111 CP1-SY-141 CP1-SY-160 CP1-SY-121 CP1-SY-150 CP1-SY-170 CP1-SY-131 CP1-SY-151...
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Page 2: Warnings
WARNINGS: This fastener removal system should only be operated by factory trained authorized operators. The E-Drill system is designed, built and calibrated to work with factory genuine parts and accessories, the use of non- authorized components, electrodes, or accessories result... - Page 3 Limited Warranty Statement Perfect Point EDM Corp. warrants to the end user that its products will be free from defects in material and workmanship for a period of twelve (12) months from the date of delivery, but not more than eighteen (18) months after date of shipment, and the successful completion of operator equipment use and maintenance training.
- Page 4 This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 4 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®...
- Page 5 By using the PPEDM SOFTWARE, you agree to be bound by the terms of this EULA. If you do not agree to the terms of this EULA, Perfect Point declines to license the PPEDM SOFTWARE to you. In such event, you may not use the PPEDM SOFTWARE, and you should promptly contact PERFECT POINT for instructions on return of the entire product.
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Page 6: Table Of Contents
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Page 7: Cp1-Sy
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Page 8: Operating Environment
(see System Maintenance - section 4.1). The Perfect Point E-Drill system should not be operated in the rain or snow. If aircraft repairs necessitate outdoor operation in severe weather conditions, it is recommended the Mobile Service Unit be positioned under a protective awning or positioned in a protected area under or in the airframe. -
Page 9: Ce Declaration Of Conformity
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Page 10: Csa Certificate Of Compliance
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Page 11: Description Of Symbols Used In Product Labeling
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Page 12: Product Overview
Fastener Material: Aluminum, Titanium, Stainless Steel, Alloy Steel, Inconel, Monel etc. E-Drill Hand Tool Dimensions (approx.): 7.5” x 5” x 2”, 1.5 lb. (plus 10 ft. or 30 ft. umbilical) 26” x 56” x 18”, 175 lb. Mobile Service Unit Dimensions: (including Toolbox &... - Page 13 This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 13 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®...
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Page 14: E-Drill Hand Tool General Features And Controls
This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 14 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®... - Page 15 This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 15 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®...
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Page 16: E-Drill Hand Tool Configurations
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Page 17: Center Ground (Cg) E-Drill Hand Tool, Part No. Cp1-Ced-010
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Page 18: External Ground (Eg) E-Drill Hand Tool, Part No. Cp1-Ced-020
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Page 19: Mobile Service Unit Features, Controls, And Connections
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Page 20: Dielectric System
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Page 21: Cp1-Sy
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Page 22: Cp1-Sy
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Page 23: Cp1-Sy
This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 23 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®... - Page 24 This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 24 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®...
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Page 25: Touch-Screen Display Command Screens
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Page 27: Operation
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Page 28: Using The Visual Selector
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Page 29: Cutting Electrode Sizes And Electrode Guide Color Matching
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Page 30: Removal Of Button-Head Fasteners
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- Page 33 Failure to establish electrical ground with the E-Drill Ground Pin on the fastener head (or Ground Wire on the EG E-Drill) will result in a failed cut cycle. If cutting does not occur, re-clean the fastener head and attempt to re-establish a proper system ground between the E-Drill Grounding Pin (or the EG Grounding Clamp) and the Fastener Head.
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Page 34: Removal Of Flush-Head Fasteners
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Page 35: Universal Flush Head Locator (Fhl)
Guide are required, and install the electrode, adapter and guide on the hand tool (see Appendix 2 for details). Clean off any paint or other coatings so that the E-Drill will make good electrical contact, and you can clearly see the outline of the fastener head. - Page 36 This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 36 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®...
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Page 37: Removal Of Fastener Collars
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Page 39: Removal Of Blind Core-Bolt Fasteners (Cherry, Osi Etc.)
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Page 40: Blind Fasteners
This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 40 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®... - Page 41 This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 41 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®...
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Page 44: Installing The Umbilical Extension
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Page 45: Keys To Successful Operation Of The E-Drill
This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 45 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®... - Page 46 This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 46 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®...
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Page 47: System Maintenance
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Page 48: Maintenance Screens
Screen, touch the Top-Off function, and immerse the Adapter of the E-Drill in a vessel of water (do not submerge the entire drill, only the front of the E-Drill Adapter should be submerged). -
Page 49: Empty Sediment Tank
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Page 51: Replace Filter
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Page 53: System Bleeding And Charging Procedure
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Page 54: Weekly Maintenance
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Page 55: This Document Is The Property Of Ppedm Corp. And Contains Proprietary And/Or Patented Information And May Not Be Reproduced In
5. To replace the Ground Pin, grip Ground Pin Assembly firmly and pull it straight out of the nose of the E-Drill taking care not to bend it during extraction. Make sure there is no remaining clamping force on the Ground Pin if removal is difficult. -
Page 56: Draining Of System For Storage Or Transport
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Page 57: Appendix 1. Advanced Functions
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Page 58: Accessing Advanced Functions
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Page 59: System Tab - Override System Cut Parameters
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Page 60: Appendix 2. Adapter Charts And Cross Reference Data
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Page 61: Electrode Material Usage
This document is the property of PPedm Corp. and contains proprietary and/or patented information and may not be reproduced in Page 61 of 76 part or in whole without the express written permission of the company. Perfect Point logo, Perfect Point and E-Drill ®... - Page 62 For any fastener in the E-Drill library, the correct electrode is displayed on the home screen after the fastener has been selected. For Cherry Max and other blind fasteners whose “nominal” shank size is Note: dimensionally closer to an oversize, use one oversize above the fastener size.
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Page 63: Electrode Guides
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Page 64: Flush Head Locating Systems
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Page 65: Universal Flush Head Locator (Fhl)
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Page 66: Button Head Locating System
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Page 67: Slimline Button Head Locators
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Page 68: Bhl Adapter And Guide Assembly
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Page 69: Vacuum Flush Head Locator System
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Page 70: 6.0 Appendix 3. Trouble-Shooting Guide
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